The embodiments disclosed herein relate generally to a refrigeration system. More particularly, the embodiments relate to a combined accumulator and receiver tank, for example, of a transport refrigeration system.
Vapor-compression type refrigeration systems are commonly used in transport refrigeration systems, such as temperature controlled trucks or trailers. Some vapor-compression refrigeration systems can switch between a cooling cycle and a heating (and/or defrost) cycle. Such systems may also be called heat pumps.
In some heat pumps, a receiver may be positioned in-line within a refrigerant line between a condenser and an evaporator. In a cooling cycle, the receiver can store liquid refrigerant coming out from the condenser before the refrigerant is driven into the evaporator through a throttle device. In a heating cycle, the receiver may not be necessary and can be by-passed.
In some heat pumps, an accumulator may also be positioned in-line within the refrigerant line between the evaporator and the compressor. In a cooling cycle, the accumulator can trap, for example, liquid refrigerant contained in the refrigerant gas before the refrigerant gas going into the compressor. During a heating and/or defrost cycle, the accumulator may also function as a reservoir to retain liquid refrigerant. Compressor lubrication oil contained in the refrigerant gas may also accumulate in the accumulator before the oil returning to the crankcase of the compressor. Both the receiver and the accumulator generally have an internal reservoir to contain liquids.
A combined accumulator and receiver tank for a refrigeration system, such as a transport refrigeration system, is described.
In some embodiments, the combined accumulator and receiver tank may include an accumulator portion and a receiver portion. The accumulator portion may be positioned above the receiver portion in a vertical orientation. A pipe may connect the accumulator portion to the receiver portion and a valve may be positioned in-line within the pipe. The valve may have an open and a closed state. In some embodiments, the valve may be in the open state that is configured to allow fluid to flow between the accumulator portion and the receiver portion through the pipe when the refrigeration system is, for example, in a heating and/or defrost cycle. In some embodiments, the valve may be in the closed state configured to prevent fluid from flowing between the accumulator portion and the receiver portion when the refrigeration is, for example, in a cooling cycle.
In some embodiments, the accumulator portion may have an oil level when the refrigeration system is in a heating cycle and the pipe may be connected to the accumulator portion at a place that is above the oil level in the accumulator portion.
Other features and aspects of the embodiments will become apparent by consideration of the following detailed description and accompanying drawings.
Referring now to the drawings in which like reference numbers represent corresponding parts throughout.
A vapor-compression type heat pump (and/or refrigeration system) commonly has a receiver positioned in a liquid line and an accumulator positioned in a suction line to, for example, temporarily store liquid refrigerant.
In the following description of the illustrated embodiments, a combined accumulator and receiver tank is described. The combined accumulator and receiver tank may include an accumulator portion positioned above a receiver portion in a vertical orientation. The accumulator portion may have a pipe connecting the internal space of the accumulator portion and the internal space of the receiver portion. During a heating (and/or defrost) cycle, liquid refrigerant accumulated in the accumulator portion may flow to the receiver portion. Therefore the accumulator portion may not require a reservoir to store the liquid refrigerant, and the size of the accumulator portion may be reduced compared to a conventional accumulator of a refrigeration system. The production costs and space required for installing the combined accumulator and receiver tank may also be reduced compared to a conventional accumulator of a refrigeration system.
References are made to the accompanying drawings that form a part hereof, and in which is shown by way of illustration of the embodiments in which the apparatus may be practiced. The term “in-line” generally means “in fluid communication” or connected. In particular, if a device is positioned in-line within a pipe, it means that a fluid flowing from one end to the other end of the pipe will generally flow through the device. Unless specified, a valve may generally have an “open” state (or position) and a “closed” state (or position). The open state generally permits fluid to flow through the valve and the closed state general prevents fluid flow through the valve. It is to be understood that the terms used herein are for the purpose of describing the figures and embodiments and should not be regarding as limiting the scope of the present application.
Embodiments as described herein may be generally used in a transport refrigeration system (TRS) 200 as illustrated in
The TRS 200 is a refrigeration system for controlling refrigeration of the interior space 271 of the transport unit 270. It will be appreciated that the embodiments described herein can be used in any type of transport refrigeration system, including, for example, truck and trailer units, intermodal containers, etc.
Also, the embodiments described herein are not intended only for transport refrigeration systems, but may be used in any other suitable refrigeration system. Further, the refrigeration system may be a vapor-compressor type refrigeration system, or any other suitable refrigeration system that use refrigerant.
The accumulator portion 19 has a side opening 131 that is positioned in a side wall 26 of the accumulator portion 19. When the combined accumulator and receiver tank 10 is in the vertical orientation as shown in
An accumulator/receiver pipe (AR pipe) 130 connects the accumulator side opening 131 to a refrigerant line 16 configured to connect the evaporator 22 and a receiver liquid line outlet 132. The receiver liquid line outlet 132 is in fluid communication with an internal space 133 of the receiver portion 13. In some embodiments, the internal space 133 of the receiver portion 13 may be configured to store liquid refrigerant (not shown). The AR pipe 130 is connected to the refrigerant line 16 and provides fluid communication with the refrigerant line 16 at a junction 25. An AR pipe valve 20 is positioned in-line within the AR pipe 130 between the junction 25 and the side opening 131. In some embodiments, the AR pipe valve 20 can be a normally-closed solenoid valve, which, for example, remains in a closed state when the refrigeration unit 150 is in a cooling cycle, but switches to, for example, an open state when the refrigeration unit 150 is in a heating/defrost cycle.
In some embodiments, the AR pipe valve 20 can be a check valve, with a flow direction from the accumulator portion 19 to the receiver tank 10. During a cooling cycle, the pressure in the receiver tank 10 can be generally higher than the pressure in the accumulation portion 19. Consequently, the AR pipe valve 20 can be closed to prevent the fluid from flowing between the receiver tank 10 and the accumulation portion 19 during the cooling cycle. In a heating/defrost cycle, the check valve can be opened.
A refrigerant filter/drier 14 is positioned in-line within the refrigerant line 16 between the junction 25 and the evaporator 22. In the vertical orientation as shown in
In the illustrated embodiment as shown in
In operation, during a cooling cycle, liquid refrigerant can flow into the receiver portion inlet 122 of the receiver portion 13 from the condenser outlet liquid line 11. The liquid line solenoid valve 15 is in an open state and a refrigerant in the receiver portion 13 flows out of the receiver liquid line outlet 132 and into the evaporator 22 of the refrigeration unit 150 through the refrigerant line 16. The refrigerant then flows into the accumulator inlet pipe 191 and flows out of the accumulator outlet pipe 192 of the accumulator portion 19 as shown by arrows in
In some embodiments, due to feedback control of the amount of liquid refrigerant going into the evaporator 22 by a throttle device (not shown) during the cooling cycle, the refrigerant flowing into the accumulator portion 19 may generally be in a vapor state and contain very little liquid refrigerant when exiting the evaporator 22. In some embodiments, the accumulator portion 19 may be equipped with an accumulator heater (not shown) to vaporize liquid refrigerant that may accumulate inside the accumulator portion 19, during, for example, a heating cycle.
In a heating and/or defrost cycle, the direction of the refrigerant flow is generally reversed compared to the direction of the refrigerant flow in a cooling cycle as shown by arrows in
As mentioned earlier, the position of the side opening 131 is generally above the oil pick up orifice 30 in a vertical orientation as shown in
The configurations and designs of the AR pipe 130 may vary. It should be noted that the AR pipe 130 does not have to be connected to the refrigerant line 16. The AR pipe 130 can be connected to the receiver portion 13 in an opening that is separate from the liquid line outlet 132. (See
In some embodiments, the junction 25 may be equipped with a three way valve (not shown) that has at least a first state and a second state. At the first state, the three-way valve can be configured to block fluid communication between the AR pipe 130 and the refrigerant line 16 when the refrigeration unit 150 is in, for example, a cooling cycle. In the second state, the valve can be configured to allow fluid communication between the AR pipe 130 and the refrigerant line 16 when the refrigeration system is in, for example, a heating and/or defrost cycle. In this configuration, the AR pipe valve 20 may not be necessary.
As shown in
It would be appreciated that the accumulator portion 13 of the combined accumulator and receiver tank 10 as shown in
It should also be appreciated that the receiver portion 19 and the accumulator portion 13 do not have to be configured as a single combined tank, such as shown in
It should also be noted that the combined accumulator and receiver tank 10 may also be used with a refrigeration system that does not have a liquid line solenoid. One example of such a system may be found in single temperature truck produced by the Thermo King Corporation, or trailer units, such as Thermo King T series truck units.
It should also be appreciated that the accumulator portion 13 of the combined accumulator and receiver tank 10 as shown in
In some embodiments, due to, for example, a relatively high discharge pressure, the refrigerant accumulated in the accumulation portion 19 can flow to the receiver tank 10 during a cooling mode. This may help maximize the refrigerant available in the receiver tank 10 when the system operation mode switches from a cooling mode to a heating/defrost mode.
It is noted that any of aspects 1-7 below can be combined with any of aspects 8-17. Any of aspects 8-15 can be combined with any of aspects 16-17.
Aspect 1. A combined accumulator and receiver tank of a refrigeration system comprising:
when the valve is in the open state, the valve is configured to allow fluid to flow between the accumulator portion and the receiver portion through the pipe, and
when the valve is in the closed state, the valve is configured to prevent fluid from flowing between the accumulator portion and the receiver portion.
Aspect 2. The combined accumulator and receiver tank of aspect 1, wherein the valve is configured to be in the close state when a refrigeration system including the combined accumulator and receiver tank is operated in a cooling cycle.
Aspect 3. The combined accumulator and receiver tank of aspects 1-2, wherein the valve is configured to be in the open state when a refrigeration system including the combined accumulator and receiver tank is operated in a heating cycle.
Aspect 4. The combined accumulator and receiver tank of aspects 1-3, wherein the pipe is configured to provide fluid communication with a liquid line connected to an evaporator in a refrigeration system.
Aspect 5. The combined accumulator and receiver tank of aspects 1-4, wherein the accumulator portion includes an oil pick up orifice, and the second end of the pipe provides fluid communication with the accumulator portion at a location that is above the oil pick orifice in the vertical orientation.
Aspect 6. The combined accumulator and receiver tank of aspects 1-5, wherein a refrigeration system including the combined accumulator and receiver tank has a maximum oil level in the accumulator portion during operation, and the first end of the pipe provides fluid communication with the accumulator portion at a location that is above the maximum oil level in the vertical orientation.
Aspect 7. The combined accumulator and receiver tank of aspects 1-6, wherein the pipe is configured to provide fluid communication with a liquid line connected to a condenser in a refrigeration system.
Aspect 8. A refrigeration system comprising:
wherein the valve is configured to have an open state and a closed state,
when the valve is in the open state, the valve is configured to allow fluid to flow between the accumulator portion and the receiver portion through the pipe, and
when the valve is in the closed state, the valve is configured to prevent fluid from flowing between the accumulator portion and the receiver portion.
Aspect 9. The refrigeration system of aspect 8, wherein the valve is configured to be in the closed state when the refrigeration system is in a cooling cycle.
Aspect 10. The refrigeration system of aspects 8-9, wherein the valve is configured to be in the open state when the refrigeration system is in a heating cycle.
Aspect 11. The refrigeration system of aspects 8-10, wherein the pipe is in fluid communication with a liquid line that is connected to the evaporator.
Aspect 12. The refrigeration system of aspects 8-11, wherein the pipe is in fluid communication with a liquid line that is connected to the condenser.
Aspect 13. The refrigeration system of aspects 8-12, wherein the accumulator portion has a maximum oil level when the refrigeration system is in a heating cycle, the first end of the pipe being connected to the accumulator portion that is above the maximum oil level in the accumulator portion in the vertical orientation.
Aspect 14. The combined accumulator and receiver tank of aspects 8-13, wherein the accumulator portion includes an oil pick up orifice, and the second end of the pipe provides fluid communication with the accumulator portion at a location that is above the oil pick orifice in the vertical orientation.
Aspect 15. The refrigeration system of aspects 8-14 is a transport refrigeration unit.
Aspect 16. A method of directing refrigerant in a refrigeration system comprising:
Aspect 17. The method of aspect 16, wherein the refrigeration system is a transport refrigeration system.
With regard to the foregoing description, it is to be understood that changes may be made in detail, especially in matters of the construction materials employed and the shape, size and arrangement of the parts without departing from the scope of the present invention. It is intended that the specification and depicted embodiment to be considered exemplary only, with a true scope and spirit of the invention being indicated by the broad meaning of the claims.
Filing Document | Filing Date | Country | Kind |
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PCT/US2013/064828 | 10/14/2013 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2014/059410 | 4/17/2014 | WO | A |
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Entry |
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English Machine Translation of JPH11248267. |
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Number | Date | Country | |
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20150267949 A1 | Sep 2015 | US |
Number | Date | Country | |
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61713084 | Oct 2012 | US |