The presented invention is related to combined anti-friction/hydrodynamic bearing assemblies used in common shaft system designs, and more specifically but not limited to bearing assemblies incorporated within rotating assemblies utilizing Cardan shaft coupling systems.
Bearings allow movement of an object on or within another object by extracting designed motion from an entire motion. Combined radial-axial anti-friction bearings or similar anti-friction bearings are incorporated into common shafting systems including gearboxes, generators, compressors, turbines, pumps, etc. While these bearings are designed to carry combination loads which are applied radially (perpendicular to the shaft) and axially (parallel to the shaft), these types of bearings may be more prone to failure from excessive axial forces. Cardan shafts are particularly problematic for these systems, which have been known to impose high axial loads due to high misalignment and to torsional lock-up within the axial floating spline arrangement. This is in large part due to the limitations within the design of combined radial-axial anti-friction bearings, thus, there is a need in the industry for a system which allows for such axial forces within a common shafting system to improve the lifespan of an associated anti-friction bearing.
In consideration to the aforementioned problems and deficiencies of the prior art, it is therefore an object of the presented invention to provide a bearing assembly which may still utilize anti-friction bearings but without premature wearing on the bearings which reduces the overall bearing life.
It is another object of the presented invention to provide a combined anti- friction/hydrodynamic bearing common shaft system which can protect the associated anti-friction bearings within the assembly from excessive axial forces.
A further object of the invention is to provide a bearing assembly which can improve the specific axial and radial bearing load(s) of the anti-friction bearing(s) utilized within the system.
Still other objects and advantages of the invention will in part be obvious and will in part be apparent from the specification.
The above and other objects, which will be apparent to those skilled in the art, are achieved in the presented invention which is directed to a combined anti-friction/hydrodynamic bearing common shaft system comprising of a rotating shaft having an upstream portion having a first end, a downstream portion having a second end, and an input/output section therebetween. At least one anti-friction bearing is secured to the rotating shaft. A housing may carry the rotating shaft and comprises a lower housing member having a plurality of oil passageways and an upper housing member for secured placement on the lower housing member. At least one hydrodynamic thrust bearing is secured to the housing adjacent the at least one anti-friction bearing. At least one thrust-collar is secured to the rotating shaft adjacent with the at least one hydrodynamic thrust bearing, creating an axial clearance between the at least one thrust-collar and the at least one hydrodynamic thrust bearing. A lubricating medium provides lubrication of the at least one anti-friction bearing, and the at least one hydrodynamic thrust bearing with the at least one thrust-collar via the plurality of oil passageways within the housing.
The at least one anti-friction bearing, the at least one hydrodynamic thrust bearing, with the at least one thrust-collar may form a bearing arrangement. The bearing arrangement may prevent axial forces from inhibiting the L10 life of the at least one anti-friction bearing within the system. The lower housing member and the upper housing member may comprise arcuate channels for registration of the at least one anti-friction bearing with the housing. The arcuate channels of the lower housing member may include orifices for fluid communication with the plurality of oil passageways. The at least one anti-friction bearing may comprise a roller bearing. The at least one hydrodynamic thrust bearing may further comprise a plurality of projecting portions on an interior arcuate portion of the hydrodynamic thrust bearing. The at least one bearing assembly may comprise a plurality of bearing assemblies, such that one of the plurality of bearing assemblies is disposed on the upstream portion of the system and another of the plurality of bearing assemblies is disposed on the downstream portion of the system.
The presented invention also provides for a combined anti-friction/hydrodynamic common shaft system, comprising a rotating shaft including an upstream portion having a first end, a downstream portion having a second end, and an input/output section therebetween. A first anti-friction bearing may be secured to the rotating shaft upstream portion, and a second anti-friction bearing may be secured to the rotating shaft downstream portion. A housing may carry the rotating shaft comprising a lower housing member having a plurality of oil passageways and an upper housing member for placement on the lower housing member. A first hydrodynamic thrust bearing may be secured to the lower housing member and adjacent to the first anti-friction bearing, and a second hydrodynamic thrust bearing may be secured to the lower housing member and adjacent to the second anti-friction bearing. A first thrust-collar may be secured with the rotating shaft and adjacent to the first hydrodynamic thrust bearing, and a second thrust-collar may be secured with the rotating shaft and adjacent to the second hydrodynamic thrust bearing. The system may include a lubricating medium for hydrodynamic lubrication of the first and second anti-friction bearings, the first and second hydrodynamic thrust bearings, and the first and second thrust-collars via the plurality of oil passageways.
The presented invention further provides a method of preventing degradation of the theoretical L10 life of an anti-friction bearing subjected to axial forces within a common shaft system. The method comprises providing a housing comprising a lower housing member having a plurality of oil passageways and an upper housing member for placement on the lower housing member. A rotating shaft is provided and comprises an upstream portion having a first end, a downstream portion having a second end, and an input/output section therebetween. The method may further comprise securing a first anti-friction bearing to the rotating shaft upstream portion or downstream portion, placing the rotating shaft on the lower housing member, securing a first hydrodynamic thrust bearing to the lower housing member and adjacent the first anti-friction bearing, securing a first thrust-collar to the rotating shaft with the first hydrodynamic thrust bearing such that the first anti-friction bearing, the first hydrodynamic thrust bearing, with the first thrust-collar form a bearing assembly having an axial gap between the first hydrodynamic thrust bearing and the first thrust-collar. The method may further comprise securing the upper housing member to the lower housing member to encapsulate the bearing assembly within the housing, and providing a lubricating medium to establish hydrodynamic lubrication to the bearing assembly via the plurality of oil passageways.
The method may further comprise securing a second anti-friction bearing to the rotating shaft downstream portion or upstream portion, securing a second hydrodynamic thrust bearing to the lower housing member and adjacent to the second anti-friction bearing, with a second thrust-collar to the rotating shaft and adjacent to the second hydrodynamic thrust bearing such that the second anti-friction bearing, the second hydrodynamic thrust bearing, and the second thrust-collar form a second bearing assembly having an axial gap between the second hydrodynamic thrust bearing and the second thrust-collar.
The features of the invention believed to be novel and the elements characteristic of the invention are set forth with particularity in the appended claims. The figures are for illustration purposes only and are not drawn to scale. The invention itself, however, both as to organization and method of operation, may best be understood by reference to the detailed description which follows taken in conjunction with the accompanying drawings in which:
Embodiments of the present invention now will be described more fully hereinafter with reference to the accompanying drawings, in which embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. Like numbers refer to like elements throughout.
It will be understood that, although the terms first, second, etc., may be used herein to describe various components, these components should not be limited by these terms. These terms are only used to distinguish one component from another. For example, a first element could be termed a second element, and, similarly, a second element could be termed a first element, without departing from the scope of the present invention. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. Also, as used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items. It will be further understood that the terms “include” and/or “including” when used herein, specify the presence of stated features, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and/or groups thereof.
Relative terms such as “below,” “above,” “upper,” “lower,” “horizontal,” “vertical,” “top,” “bottom,” “rear,” “front,” “side,” or the like may be used herein to describe a relationship of one element or component to another element or component as illustrated in the figures. It will be understood that these terms are intended to encompass different orientations of the device in addition to the orientation depicted in the figures.
Additionally, in the subject description, the words “exemplary,” “illustrative,” or the like are used to mean serving as an example, instance or illustration. Any aspect or design described herein as “exemplary” or “illustrative” is not necessarily intended to be construed as preferred or advantageous over other aspects or design. Rather, use of the words “exemplary” or “illustrative” is merely intended to present concepts in a concrete fashion.
In describing the embodiment of the presented invention, reference will be made herein to
As described further below, common shaft systems 10 (
More particularly, a common shaft assembly of the invention comprises an upstream portion 101 and a downstream portion 201 located at opposite ends of the rotating shaft 1. One end of the common shaft assembly may be placed in communication with a driver (e.g., the end proximate upstream portion 101 as depicted in
The ends of upper housing member 42 and lower housing member 44 comprise arcuate channels 41 to facilitate registration of the anti-friction bearings 20 within the assembled housing 40, as illustrated in
As shown in
Upon registration of the anti-friction bearings 20 within the arcuate channel(s) 41 of the housing, hydrodynamic thrust bearing 30, which may be an axial-faced tapered land stop ring or the like, is secured to lower housing members 44 at lower inner barrier 49, and to upper housing member 42 at upper inner barrier 47 (See
Hydrodynamic thrust bearing 30, 30′ comprises two semi-circular plates having a first face 30a and a second face 30b, as well as an interior arcuate portion 36 and an exterior arcuate portion 34. Interior arcuate portion 36 comprises a plurality of projecting portions 32 along the interior arcuate portion 36 of the second face 30b of hydrodynamic thrust bearing 30. While the exemplary plurality of projecting portions 32 depicted in
While typical combined radial-axial anti-friction bearings can withstand some degree of axial forces, external axial forces within the system may be higher than the maximum rated values of the bearing, resulting in rapid degradation of the lifetime of the anti-friction bearings used in the common shaft system. As a result, the bearing L10 life is significantly depreciated when incorporated within these types of common shaft systems. The bearing arrangement of the presented invention shields the anti-friction bearing(s) 20, 20′ within the common shaft system 10 from external axial forces, allowing anti-friction bearings used within the common shaft system to operate without depreciation of the bearing's theoretical L10 life.
By way of example while not intending to be limiting, a common shaft system which includes combined radial-axial anti-friction bearings without incorporating bearing arrangement of the presented invention could be rated for a maximum radial force of 82.2-kN and have a maximum axial force rating of approximately 5-10% of the maximum radial force, such as an axial force rating of 6.0-kN, or a specific bearing load of 0.49N/mm2. Since common shaft systems, including Cardan shaft systems, are often subjected to external axial forces much greater than 6.0-kN, the L10 life of bearings within the system can be significantly depreciated. The unexpected result of the bearing arrangement of the presented invention is the bearing arrangement can be subjected to axial forces of 18.5-kN (and a specific bearing load of 1.5N/mm2) or higher without any negative consequences to the L10 life of the combined radial-axial anti-friction bearings within the system.
As shown by
Turning now to
In one or more embodiments, the clearances between the channel sidewalls 48, 48′ and the outer race of anti-friction bearings 20, 20′ (shown as D1, D2 in
During operation of the system, anti-friction bearings 20, 20′ within the shaft system may axially shift/slide within housing arcuate channels 41 resulting from the shaft float at D1, D2. When subjected to axial forces, bearing assemblies 50, 50′ will be subjected to forces which would cause the assembly within the shaft to shift towards the housing in directions F1 and F2. Since shaft float X1, X2 is less than the shaft float D1, D2, contact occurring between the thrust-collar(s) annular projection 24 and the hydrodynamic thrust bearing(s) projecting portions 32 occurs prior to any excessive axial forces applied to the anti-friction bearings 20, 20′. Thus, axial loads encountered by anti-friction bearings 20, 20′ of the bearing assembly 50, 50′ are held to limited values, and the anti-friction bearings will be free to shift within the system without overloading. Advantageously, the system of the presented invention may incorporate anti-friction bearings which would normally be ineffective in applications which would be subject to only radial forces, such as needle bearings.
The common shaft system 10 of the presented invention may be coupled to a Cardan shaft driving, by way of example, a reciprocating pump, gearbox, or the like. In operation, the system may operate at a nominal power of over 3000-kW and a speed of 1000-rpm to 1300-rpm. A person of skill in the art should understand that the system described above is exemplary only, and operation of the system at differing nominal powers and speeds are not meant to be precluded.
Thus, the presented invention provides one or more of the following advantages: a bearing assembly which can utilize anti-friction bearings without premature wearing on the bearings which reduces the L10 bearing life; a hydrodynamic common shaft system which can protect anti-friction bearings within the assembly from excessive axial forces; and a bearing assembly which can improve the specific bearing load of the bearings utilized within the system.
While the presented invention has been particularly described, in conjunction with one or more specific embodiments, it is evident that many alternatives, modifications and variations will be apparent to those skilled in the art in light of the foregoing description. It is therefore contemplated that the appended claims will embrace any such alternatives, modifications and variations as falling within the true scope and spirit of the presented invention.
Thus, having described the invention, what is claimed is:
Filing Document | Filing Date | Country | Kind |
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PCT/US2023/014706 | 3/7/2023 | WO |
Number | Date | Country | |
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63338685 | May 2022 | US |