The present invention relates, in general, to electrical conductor fault detection, and, specifically, to the detection of arc faults and leakage current faults in alternating current power conductors.
The National Electrical Code (NEC) is a widely followed safety standard regarding electrical wiring and equipment. Many state and local governments in the United States have mandated compliance with the NEC.
Since the year 2002, the NEC has required that single-phase cord-and-plug-connected room air conditioners be provided with factory-installed Leakage Current Detection and Interruption (LCDI) and Arc Fault Circuit Interrupter (AFCI) protection. The LCDI or AFCI protection is required to be an integral part of the attachment plug, or be located in the power supply cord within 300 millimeters, or 12 inches, of the attachment plug.
AFCI devices are designed to provide protection against parallel arcing, series arcing, or both parallel and series arcing. A series arc is a break in a single conductor where the arcing takes place between the broken conductor ends. A parallel arc is from line-to-line or line-to-ground. When an arc fault is detected, the AFCI device disconnects the appliance cord from the source of AC power.
AFCI devices typically monitor an AC power line for anomalies in the line which may be characteristic or indicative of an arc fault. However, not all anomalies are characteristic of an arc fault, but are instead “normal” noise introduced into the AC power line as the result of the use of a dimmer switch or various electrical equipment.
LCDI are designed to prevent electrical shock, by detecting the leakage of current from the line or neutral conductors of the AC power cord. If leakage is detected in either conductor, the LCDI device disconnects the appliance cord from the source of AC power.
In view of the NEC and its widespread adoption, there is a significant need for AFCI and LCDI devices, particularly when such devices are integral with the power plug of a line cord of a room air conditioner.
Accordingly, it is an object of the present invention to provide a combined AFCI/LCDI device which is integral to the power plug of a corded home appliance, such as a room air conditioner.
It is another object of the present invention to provide a method for detecting electrical arcing in an alternating current carrying power conductor, wherein the method accurately discriminates between anomalies in the electrical power line-which are the result of actual arcing, versus anomalies with are not the result of arcing, such as may be caused by the presence of a dimmer switch or other devices.
It is yet another object of the present invention to provide an apparatus for detecting electrical arcing in an alternating current power line, wherein the apparatus accurately discriminates between anomalies in the electrical power line which are the result of true arcing, versus anomalies with are not the result of arcing, such as may be caused by the presence of a dimmer switch.
These and other objects and features of the present invention will become apparent in view of the present specification, drawings, claims and abstract.
The present invention comprises a method for detecting electrical arcing in an alternating current power line. A digital signal is produced that is indicative of a presence of detected high frequency variations in the alternating current power line. The digital signal is analyzed for the presence of at least two different criteria indicative of potential electrical arcing in the alternating current power line. An arc fault signal is generated when at least two of the at least two different criteria indicative of potential electrical arcing are determined to be present in the digital signal.
Analyzing the digital signal for the presence of at least two different criteria indicative of potential electrical arcing in the alternating current power line may include analyzing the digital signal for the presence of at least three, or at least four different criteria indicative of potential electrical arcing in the alternating current power line.
The digital signal that is analyzed a plurality of pulses. The analysis of the digital signal includes analyzing a quantity of pulses occurring within a predetermined window of time to determine if the quantity of pulses meets or exceeds a predetermined threshold quantity.
The analysis of the digital signal further includes analyzing a plurality of adjacent pulses to determine if they have substantially different pulse widths. The analysis of the digital signal further includes analyzing a plurality of adjacent pulses to determine if they have substantially different intervals between adjacent pulses. The analysis of the digital signal further includes adding durations of intervals between a plurality of adjacent pulses together to determine if an interval duration summation exceeds a predetermined threshold.
In a preferred embodiment, the present invention comprises a method for detecting both electrical arcing and leakage current in an alternating current power line, by also detecting the occurrence of a leakage current fault in the alternating current power line.
The present invention also comprises an apparatus for detecting electrical arcing in an alternating current power line. The apparatus includes an arc sensor, a digital signal generator circuitry operably coupled to the arc sensor and generating at least one digital signal indicative of a presence of high frequency variations in the alternating current power line, and an analyzer operably coupled to the to the digital signal generator and capable of determining the presence of at least two different criteria indicative of potential electrical arcing in the alternating current power line. The analyzer generates an arc fault signal when at least two of the at least two different criteria indicative of potential electrical arcing are determined by the analyzer to be present in the digital signal. In a preferred embodiment, the apparatus further includes a leakage current fault detector for detecting the leakage of current from the alternating current power line.
The present AFCI/LCDI apparatus 10 is shown in
In a preferred embodiment, the apparatus is entirely contained within a relatively compact, insulating housing that serves as the power plug connected to the power cord of a household appliance, such as a room air conditioner. The power plug includes three male prongs extending from the housing to mate with a conventional female alternating current (AC) power outlet. In particular, prong 1 corresponds to the neutral portion of the AC power, prong 2 corresponds to the line (sometimes referred to as live, phase, hot or active) portion of the AC power, and prong 3 (shown in
In addition to prongs 1, 2 and 3, portions of reset switch 90 and test switch 100 preferably protrude through corresponding openings in the housing, to permit manual operation of these switches. In addition, power indicating LED 110 is preferably visible through a corresponding window or aperture in the housing. All of the AFCI/LCDI circuitry are preferably contained within a single printed circuit board carried within the housing.
In an alternative embodiment, the AFCI/LCDI circuitry and housing may be coupled “in-line”, as a portion of the power cord, between the AC power plug and the home appliance. In this embodiment, prongs 1, 2 and 3 are replaced with suitable connectors for attachment to a power cord, similar to connectors 6, 7 and 8.
Both arc sensor 20 and current sensor 30 preferably comprise zero-phase current transformers, each constructed of a conducting wire coil wound around the circumference of an annular core, all encased within an insulated casing. The core may be constructed from an 80% nickel-iron permalloy, exhibiting high magnetic permeability, low coercivity, near zero magnetostriction, an magnetoresistive characteristics. As shown in
Current sensor 30 accordingly operates as a differential sensor, detecting differences in current carried through the line and neutral conductors. The output of current sensor 30, a voltage indicative of the differential current, is amplified by amplifier 160. Comparator 170 compares the output of amplifier 160 to a predetermined reference voltage. If the output of amplifier 160 exceeds the reference voltage, comparator 170 outputs an OFF signal 175 to SCR 60. SCR 60 may comprise, for example, a conventional triac device. SCR 60, in turn, drives relay 70, causing it to switch from its normally closed position to its open, latched position. Relay 70 is a double pole single throw (DPST) switch, and SCR 60 accordingly causes both switches of relay 70 to simultaneously open. This, in turn, simultaneously breaks the line conductor connection between prong 2 and connector 7, and the neutral conductor connection between prong 1 and connector 6. Relay 60 includes a mechanical latching mechanism which, once the relay is tripped open, maintains the DPST switch in an open, nonconducting orientation until reset switch 90 is manually actuated. Other latching mechanisms, such as a magnetic latch, may alternatively be used.
Arc sensor 20 responds to high frequency transient current in the line conductor. The output of arc sensor 20 is rectified and then fed to envelope detector 120, which reshapes the signal, and filters out ripple. The output of envelope detector 120 is amplified by amplifier 130. Comparator 140 compares the output of amplifier 130 to a predetermined reference voltage. The output of comparator 140 is thus a pulsed digital signal 145 that is indicative of the occurrence of high frequency variations in the line conductor. These high frequency variations are anomalies to the otherwise smooth, sinusoidal voltage of the line conductor. Test switch 100 effectively overrides the output of amplifier 130 and, when manually depressed, forces comparator 140 to output a constantly asserted, rather than a pulsed signal to MCU 150. This, in turn, is interpreted by MCU 150 as being a request to test the AFCI/LCDI device, causing MCU 150 to emit an OFF signal 175 to SCR 60.
As shown in
AFCI/LCDI apparatus 10 is shown in further detail in
As shown in
Amplifier 160 (
Relay 70 (
As shown in
Crystal 151 and capacitors 152 and 153 establish an appropriate clock frequency for MCU 150. MCU 150 repeatedly samples digital input 145, and analyzes the signal for adjacent pulses having characteristics which are considered to be indicative of an arc fault condition in the power line being monitored. When such a condition is deemed to exist by the software or firmware programming executed by MCU 150, MCU 150 emits OFF signal 175, which, in turn, causes SCR 60 to trip relay 70. As a result, relay 70 can be tripped to the open position by either an output of MCU 150, when an arc fault condition is deemed to exist, or the output of leakage current detection circuitry 50, when excessive current leakage is detected.
The top level algorithm 200 executed by the MCU is shown in
Arc fault analysis function 230 is shown in further detail in
In step 320, a test is made to determine if a first criteria indicative of potential electrical arcing in the alternating current power line has occurred. In particular, a test is made to determine if at least four pulses have occurred in the pulsed signals sampled by the MCU over the last 125 milliseconds, indicating at least four anomalous, high frequency events in the otherwise sinusoidal signal of the line conductor. Four pulses is a predetermined threshold quantity of pulses considered to be a criterion which may be indicative of electrical arcing. If not, no arc fault condition is deemed to have occurred, and branch 321 is taken to 370, where prior arc memory status variables are cleared in preparation for the next round of arc fault analysis. The arc fault analysis function exits in step 380.
If at least four pulses have occurred in the last 125 milliseconds, transition 322 is taken to step 330. In step 330, a test is performed to determine if a second criteria indicative of potential electrical arcing in the alternating current power line has occurred. In this test, the intervals T1, T2, T3 . . . Tn (
Otherwise, two criteria indicative of potential electrical arcing in the alternating current power line are now deemed to have occurred, and transition 332 is taken to step 340. In step 340, the individual pulse widths w1, w2, w3 . . . wn of all of the pulses sampled over the last 125 milliseconds are compared to each other. If all of the pulses are substantially similar in width, no arc fault condition is deemed to have occurred, and transition 341 is taken to step 370.
Otherwise, if all of the pulse widths are substantially different or dissimilar in duration, three criteria indicative of potential electrical arcing in the alternating current power line are now deemed to have occurred, and transition 342 is taken to step 350. In step 350, the intervals T1, T2, T3 . . . Tn (
Otherwise, if the pulse interval times are substantially different or dissimilar, four criteria indicative of potential electrical arcing in the alternating current power line are now deemed to have occurred, and transition 352 is taken to step 360. Upon all four of the above-identified criteria being met for the same 125 milliseconds of sampled data derived from the arc sensor, an arc fault in the power line is deemed to have occurred. Accordingly, in step 360, a Boolean variable in random access memory is set, indicating that an arc fault is considered to have occurred in the alternating current power line that is being monitored. Transition is taken to step 380, where the current iteration of arc fault analysis processing 230 ends.
Although, in a preferred embodiment, the presence of all four of the above-described criteria are necessary conditions for an arc fault to have occurred, it is also contemplated that a combination of fewer than all four conditions being met may result in an arc fault being deemed to have occurred, such as, for example, any of the individual criterion identified above, any combination of any two of the above-identified criteria, or any combination of any three of the above-identified criteria being met.
A waveform diagram showing a monitored power line under arcing conditions is shown in
A waveform diagram showing the pulsed digital signals 145 (
In
A waveform diagram showing a monitored power line displaying high frequency variations, but which is not under actual arcing conditions, is shown in
Another waveform diagram showing the pulsed digital signals 145 (
In
It will be understood that modifications and variations may be effected without departing from the spirit and scope of the present invention. It will be appreciated that the present disclosure is intended as an exemplification of the invention and is not intended to limit the invention to the specific embodiments illustrated and described. The disclosure is intended to cover, by the appended claims, all such modifications as fall within the scope of the claims.