This invention relates to a combined connector, and more particularly to a combined connector including a plurality of stacked housings each having terminal receiving chambers.
For example, a joint connector shown in
As shown in these Figures, the joint connector comprises three male connectors (housings) 51, 52 and 53 stacked together. Terminal receiving chambers are formed in each of the male connectors 51, 52 and 53, and female terminals 71, 72, 73 each fixedly secured to an end portion of a wire 61, 62, 63 are inserted and fitted respectively in the terminal receiving chambers of each male connector. The female terminals 71, 72, 73 are retained within the respective terminal receiving chambers by terminal retaining lances 81, 82, 83 for withdrawal prevention purposes.
A pair of retaining projections 93 and a pair of projection insertion holes 103 for connection to the male connector 52 are provided at a side wall of the male connector 53 facing the male connector 52, the retaining projections 93 being disposed adjacent to the projection insertion holes 103. On the other hand, retaining projection 92a are formed on a side wall of the male connector 52 facing the male connector 53, and are so arranged as to be opposed respectively to the projection insertion holes 103 in the male connector 53. Also, projection insertion holes 102 are formed in this side wall of the male connector 52, and are disposed adjacent to the retaining projections 92a, and are so arranged as to be opposed respectively to the retaining projections 93 of the male connector 53.
A pair of retaining projections 92b for connection to the male connector 51 are formed on a side wall of the male connector 52 facing the male connector 51, and are disposed adjacent to each other. Projection insertion holes 101 are formed in a side wall of the male connector 51 facing the male connector 52, and are so arranged as to be opposed respectively to the retaining projections 92b of the male connector 52. Constricted portions of the female terminals 71, 72 and 73 are disposed in registry with the projection insertion holes 101, 102 and 103, respectively, and the female terminals 71, 72 and 73 are retained respectively by the retaining projections 92b, 93 and 92a in a double manner.
However, in the above joint connector, the retaining projections 92b and 93 project upward (in the drawings) in a stacking direction Y1, while the retaining projections 92a project downward (in the drawings) in the stacking direction Y1. Therefore, the retaining projections 92a, 92b and 93 can be arranged on a common plane in the stacking direction Y1. In other words, the retaining projections 92b and 93 are offset with respect to the retaining projections 92c in a longitudinal direction Y3 of the female terminals 71, 72 and 73.
Therefore, when the constricted portions of the female terminals 71, 72 and 73 are disposed in registry with the projection insertion holes 101, 102 and 103 into which the respective retaining projections 92b, 93 and 92a are inserted, the distal ends of the female terminals 71 and 72 are offset with respect to the distal ends of the female terminals 73. In
JP-A-2004-335305 discloses a joint connector in which mating male terminals for fitting respectively into female terminals in male connectors have the same length. In this joint connector, however, the female terminals in an uppermost one of the stacked male connectors are not retained in a double manner, and it is feared that the female terminals in the uppermost male connector are withdrawn therefrom.
With the above problems in view, it is an object of this invention to provide a combined connector in which common mating terminals can be used for connection to all of housings, and besides all of terminals received in the housings can be retained in a double manner, thereby reducing the cost and also enhancing the reliability.
The above problem has been solved by a combined connector of the invention, comprising:
a first housing that has a first terminal receiving chamber for receiving a first terminal; and
a second housing that is stacked on the first housing and has a second terminal receiving chamber for receiving a second terminal;
wherein the first housing includes:
In the above configuration, the terminal retaining portion, formed at the first housing abuts against the second housing, and therefore is prevented from elastically deformed toward the second housing, thereby effecting secondary retaining of the first terminal received in the first housing. On the other hand, the second terminal, received in the second housing, is retained in a secondary manner by the retaining projection formed at the first housing. Therefore, the terminal retaining portion, formed at the first housing, abuts against the second housing to thereby effect the secondary retaining, and by doing so, the first terminal received in the first housing can be retained in a double manner without directly retaining this terminal. Therefore, even when the two terminals, received respectively in the first and second terminal receiving chambers of the first and second housings, are disposed in the respective positions coinciding with each other with respect to the longitudinal direction, both of the two terminals can be retained in a double manner.
Preferably, the first housing and the second housing respectively include engagement portions that are provided on regions vicinity of the retaining projection and the terminal retaining portion. The engagement portions are retainingly engaged with each other.
Preferably, the engagement portions are respectively provided on a partition wall of the first terminal receiving chamber and a part of the second housing corresponding to the petition wall of the first terminal receiving chamber in the state that the first housing and the second housing are stacked together.
Preferably, the second housing includes a protrusion which is disposed so as to be pressed in contact with the terminal retaining portion of the first housing in a state that the first housing and the second housing are stacked together.
In the above configuration, the first housing and the second housing include the respective retaining portions which are retainingly engaged with each other when the retaining projection retains the terminal received in the terminal receiving chamber in the second housing, and the terminal retaining portion abuts against the second housing. With this construction, when the first terminal, received in the first housing, is in a half-inserted condition, that is, when the first terminal is not retained by the terminal retaining portion, the terminal retaining portion is elastically deformed toward the second housing, and the terminal retaining portion and the second housing fail to properly abut against each other, so that the first housing can not be locked to the second housing by the retaining portions. On the other hand, when the terminal, received in the second housing, is in a half-inserted condition, that is, when the terminal is not retained by the retaining projection, the retaining projection can not be inserted into the proper retaining position, and therefore the one and other housings can not be locked to each other by the retaining portions.
As described above, in the invention of claim 1, the terminal retaining portion, formed at the first housing, abuts against the second housing to thereby effect the secondary retaining, and by doing so, the terminal received in the first housing can be retained in a double manner without directly retaining this terminal. Therefore, even when the two terminals, received respectively in the terminal receiving chambers of the one and other housings, are disposed in the respective positions coinciding with each other with respect to the longitudinal direction, both of the two terminals can be retained in a double manner. Therefore, common mating terminals can be used for connection to both of the one and other housings, so that the cost can be reduced. And besides, both of the terminals, received respectively in the terminal receiving chambers of the one and other housings, can be retained in a double manner, thereby enhancing the reliability.
In the invention of claim 2, when the terminal, received in the first housing, is in a half-inserted condition, that is, when the terminal is not retained by the terminal retaining portion, the terminal retaining portion is elastically deformed toward the second housing, and the terminal retaining portion and the second housing fail to properly abut against each other, so that the first housing can not be locked to the second housing by the retaining portions. On the other hand, when the terminal, received in the second housing, is in a half-inserted condition, that is, when the terminal is not retained by the retaining projection, the retaining projection can not be inserted into the proper retaining position, and therefore the one and other housings can not be locked to each other by the retaining portions, and therefore such half-inserted condition of each terminal can be detected.
The above objects and advantages of the present invention will become more apparent by describing in detail preferred exemplary embodiments thereof with reference to the accompanying drawings, wherein:
A preferred embodiment of the present invention will now be described with reference to the drawings.
As shown in FIGS. 1 to 5, this combined connector comprises a synthetic resin-molded upper housing (one housing) 10 having terminal receiving chambers C1 (
As shown in
First, the construction of the upper housing 10 will be described. The upper housing 10 has a generally box-shape, and mainly includes a lower wall 11 (
First terminal retaining lances (terminal retaining portions) 11a of an elastic nature are formed on a front end portion of the lower wall 11 on which the front end portions (in the longitudinal direction Y3) of the female terminals T1 are disposed, and these lances 11a project away from the lower housing 20 as these lances 11a extend toward the front end of the upper housing. First retaining projections (retaining projections) 11b are formed on the lower wall 11, and are disposed rearwardly of the first terminal retaining lances 11a in the longitudinal direction Y3, and project from the upper housing 10 toward the lower housing 20. These first retaining projections 11b are inserted into the respective terminal receiving chambers C2 of the lower housing 20 to retain the female terminals T2 received in the respective terminal receiving chambers C2, thereby preventing the withdrawal of the female terminals T2. The first terminal retaining lances 11a are provided respectively in the terminal receiving chambers C1. The first retaining projections 11b are provided respectively for the terminal receiving chambers C2.
The first terminal retaining lances 11a are so disposed that when the upper and lower housings 10 and 20 are stacked together, second retaining projections 22a (described later) of the lower housing 20 abut respectively against these first terminal retaining lances 11a as shown in
As shown in
As shown in
Next, the construction of the lower housing 20 will be described. The lower housing 20 has a generally box-shape, and mainly includes a lower wall 21 (
Second terminal retaining lances 21a of an elastic nature are formed on a front end portion of the lower wall 21 on which the front end portions (in the longitudinal direction Y3) of the female terminals T2 are disposed, and these lances 21a project toward the upper housing 10 as these lances 21a extend toward the front end of the lower housing. The second terminal retaining lances 21a are provided respectively in the terminal receiving chambers C2.
The second retaining projections 22a for abutting against the respective first terminal retaining lances 11a on the upper housing 10 are formed on the upper housing (10)-side surface (in the stacking direction Y1) of the front end portion (in the longitudinal direction Y3) of the upper wall 22a, and project toward the upper housing 10 in the stacking direction Y1. These second retaining projections 22a are provided respectively for the terminal receiving chambers C1. Further, projection insertion holes 22b for the insertion of the first retaining projections 11b of the upper housing 10 thereinto are formed in the upper housing (10)-side surface (in the stacking direction Y1) of the upper wall 22, and are disposed adjacent respectively to rear ends (in the longitudinal direction Y3) of the second retaining projections 22a, as shown in
As shown in
As is clear from
The female terminals T1 and the female terminals T2 have the same configuration as shown in
Next, a method of assembling the combined connector of the above construction will be described. First, before stacking the upper and lower housings 10 and 20 together, the female terminals T1 are inserted respectively into the terminal receiving chambers C1, while the female terminals T2 are inserted respectively into the terminal receiving chambers C2. Each female terminal T1 is inserted into the terminal receiving chamber C1 through the receiving terminal insertion port 15 formed in the rear end of the upper housing 10, and is advanced along the lower wall 11 a toward the front end of the upper housing. When the tubular portion P of the female terminal T1 advances to the first terminal retaining lance 11a, the first terminal retaining lance 11a is elastically deformed toward the lower housing 20 in the stacking direction Y.
When the female terminal T1 is further advanced, so that its retaining hole H reaches the first terminal retaining lance 11a, the first terminal retaining lance 11a is restored toward the upper housing 10 in the stacking direction Y1, and is inserted into the retaining hole H. As a result, the first terminal retaining lance 11a effects primary retaining of the female terminal T1, and thus the female terminal T1 is received and held in the terminal receiving chamber C1. In a similar manner described above for the female terminal T1, when each female terminal T2 is inserted into the terminal receiving chamber C2 through the receiving terminal insertion port 25, the female terminal T2 is retained by the second terminal retaining lance 21a in a primary manner, and is received and held in the terminal receiving chamber C2.
Then, the upper and lower housings 10 and 20 are combined together. First, the positioning projections 13d are mated respectively with the positioning grooves 23c in the lower housing 20, and then the upper housing 10 is turned or pivotally moved about the positioning projections 13d. Namely, the rear end of the upper housing 10 is moved toward the lower housing 20 in the stacking direction Y1, thereby inserting the first retaining projections 11b into the respective projection insertion holes 22b. When the first retaining projections 11b are further inserted into the respective projection insertion holes 22b toward the lower housing 20 in the stacking direction Y1, the rear end retaining projections 13b of the upper housing 10 are inserted respectively into the rear end retaining grooves 23b of the lower housing 20, and also the front end retaining projections 22a1 of the lower housing 20 are inserted respectively into the front end retaining grooves 13a of the upper housing 10, so that the upper housing 10 and the lower housing 20 are locked or retained to each other.
When the upper and lower housings 10 and 20 are thus locked together, each of the first retaining projections 11b inserted in the corresponding terminal receiving chamber C2 as shown in
In the above combined connector, the first terminal retaining lance 11a and the second retaining projection 22a abut against each other, thereby effecting the secondary retaining, and therefore the double retaining can be effected without retaining the first terminal retaining lance 11a directly by the second retaining projection 22a. Therefore, even when the female terminals T1 and the female terminals T2 are disposed in the respective positions coinciding with each other with respect to the longitudinal direction Y3, the female terminals T1 as well as the female terminals T2 can be retained in a double manner. Therefore, common male terminals for fitting into the female terminals T1 and T2 can be used for connection to both of the upper and lower housings 10 and 20, so that the cost can be reduced. And besides, the female terminals T1 received in the terminal receiving chambers C1 of the upper housing 10, as well as the female terminals T2 received in the terminal receiving chambers C2 in the lower housing 20, can be retained in a double manner, thereby enhancing the reliability.
Incidentally, when the female terminal T1, received in the terminal receiving chamber C1 of the upper housing 10, is in a half-inserted condition, that is, when the first terminal retaining lance 1 la does not reach the retaining hole H of the female terminal T1, the first terminal retaining lance 11a is elastically deformed from a retaining position (indicated in a broken line in
In this condition, the first terminal retaining lance 11a and the second retaining projection 22a fail to properly abut against each other, so that the rear end retaining projections 13b can not be retainingly engaged in the respective rear end retaining grooves 23b. Also, the front end retaining projections 22a1 can not be retainingly engaged in the respective front end retaining grooves 13a. Therefore, such a half-inserted condition of the female terminal T1 can be detected at the time of stacking the upper and lower housings 10 and 20 together.
On the other hand, when the female terminal T2, received in the terminal receiving chamber C2 of the lower housing 20, is in a half-inserted condition, that is, when the second terminal retaining lance 21a does not reach the retaining hole H of the female terminal T2, the first retaining projection 11b is displaced from a retaining position (indicated by a broken line in
In the above embodiment, the upper and lower housings 10 and 20 are stacked together in a two-stage manner. However, the invention is not limited to this construction, and for example an upper housing 10, an intermediate housing 30 and a lower housing 20 can be stacked together in a three-stage manner as shown in
In the above embodiment, each of the second terminal retaining lances 21a, formed at the lower housing 20, projects toward the upper housing 10 in the stacking direction Y1 within the terminal receiving chamber C2. However, the direction of projecting of the second terminal retaining lance 21a is not limited to this direction, and for example each second terminal retaining lance can project in the juxtaposing direction Y2 or away from the upper housing 10 in the stacking direction Y1. However, in the case where three or more housings are stacked together as is the case with the structure of
In the above embodiment, the female terminals T1 and T2 are received in the respective terminal receiving chambers C1 and C2. However, the invention is not limited to this construction, and any other suitable terminals such for example of male terminals can be received.
In the above embodiment, the upper and lower housings 10 and 20 have the same number of (that is, nine) terminal receiving chambers C1, C2. However, the invention is not limited to this construction, and the terminal receiving chambers C1 in the upper housing 10 may be different in number from the terminal receiving chambers C2 in the lower housing 20. In this case, the first retaining projections 11b, corresponding in number to the terminal receiving chambers C2 in the lower housing 20, are formed at the upper housing 10, while the second retaining projections 22a, corresponding in number to the terminal receiving chambers C1 in the upper housing 10, are formed at the lower housing 20.
In the above embodiment, the plurality of terminal receiving chambers C1 are formed in a juxtaposed manner in the upper housing 10, and the plurality of terminal receiving chambers C2 are formed in a juxtaposed manner in the lower housing 20. However, the invention is not limited to such a construction, and for example one terminal receiving chamber C1 may be formed in the upper housing 10, and one terminal receiving chamber C2 may be formed in the lower housing 20.
In the above embodiment, the first terminal retaining lances 11a abut against the respective second retaining projections 22a. However, in the invention, the first terminal retaining lances 11a need only to abut against the lower housing 20 in the stacked condition of the upper and lower housings 10 and 20, and may not abut against such retaining projections. For example, the connector can be so constructed that the first terminal retaining lances 11a abut against the flat upper wall 22 of the lower housing 20.
The above embodiment has been given merely as one representative form of the invention, and the invention is not limited to the above embodiment, and various modifications can be made without departing from the subject matter of the invention.
Although the invention has been illustrated and described for the particular preferred embodiments, it is apparent to a person skilled in the art that various changes and modifications can be made on the basis of the teachings of the invention. It is apparent that such changes and modifications are within the spirit, scope, and intention of the invention as defined by the appended claims.
The present application is based on Japan Patent Application No. 2005-280066 filed on Sep. 27, 2006, the contents of which are incorporated herein for reference.
Number | Date | Country | Kind |
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P2005-280066 | Sep 2005 | JP | national |