This application is related to application Ser. No. 10/884,643, filed Jul. 2, 2004, entitled “Stripe Removal System”; Ser. No. 11/340,104, filed Jan. 26, 2006, entitled “Mobile Mark Removal System”; Ser. No. 11/340,738, filed Jan. 26, 2006, entitled “Transportable Holding Tank For Stripe Removal system” and U.S. patent application filed Mar. 3, 2006, U.S. Express Mail No. EV531127420US, entitled “Articuable Arm for Mark Removal System” the contents of which are herein incorporated by reference.
This invention relates to the field of high pressure water cleaning devices for highways, runways, parking decks, and other hard surfaces.
The use of paint stripes on road surfaces is the accepted method to indicate vehicle lanes, crossing lanes, parking areas and numerous other indicators. Various pavement marking techniques are well known in the art, including the use of traffic paint, thermoplastics, epoxy paints and preformed tapes. Most pavement marking systems are intended to be as durable and permanent as possible, and resistant to weathering and wear from traffic. Common road surfaces are asphalt and concrete. The removal of such striping is typically required when the road is to be resurfaced or if the indication is to be changed.
When polymers such as paint or plastic are used for roadway marking, the surface of the pavement is penetrated from ⅛-⅜ inch, so that mere surface removal of the marking material is not sufficient to remove the marking. Therefore, current pavement marking removal machines often employ various forms of cutting devices to remove the marking material, as well as a portion of the underlying layer of pavement material in order to effectively remove painted lines.
Commonly known methods for removal of such markings typically include the use of abrasive grinding wheels, material removing cutters, or blasting of abrasive particles against the material to be removed. However, the use of these devices often results in undesirable grooves in the pavement surface.
For example, one type of cutting machine is disclosed in U.S. Pat. No. 5,236,278 known as “Road Pro” manufactured by Dickson Industries, Inc. This type of machine employs parallel passive shafts that extend between circular rotating end plates. Hardened steel star wheels are carried on the parallel passive shafts and these star wheels strike and abrade the pavement surface. While this type of device is effective for removal of markings, it often creates excessive heat which may melt thermoplastic materials causing equipment to gum up. Also, since markings may sometimes penetrate below the surface of the roadway, as in the case of an asphalt roadway, a portion of the pavement surface must be removed to remove the marking. This results in excessive debris, slower operating speeds and a grooved surface that must be repaired. The instant invention avoids these problems by employing a combination abrader and high pressure fluid nozzle to remove the markings without penetration of the surface of the roadway.
Another approach to pavement marking removal is the use of diamond saw blades or cutters arranged to make a dado cut. Still other types of machines use grinders or shot blast as described in U.S. Pat. Nos. 4,753,052; 4,376,358; 3,900,969; 4,336,671; 3,977,128 and 4,377,924. Unfortunately, these devices must remove a portion of the pavement material to effectively remove the marking, thereby leaving unsightly and potentially dangerous grooves in the pavement. They also generate a large amount of abraded dust and particulate matter from the road surface which is either dispersed into the air or remains along the road surface requiring further cleaning. The instant invention overcomes these problems by capturing all the dust and debris that is generated by the strip removal process. Since the invention removes the final amount of striping with high pressure liquid, there is no damage to the surface of the roadway.
It is also known in the prior art to utilize high-pressure water jets to remove markings from pavements. The instant inventor teaches a Stripe Removal Systems in U.S. patent application Ser. Nos. 10/884,643; 11/340,104 and 11/340,738, the contents of which are incorporated herein in their entirety. In addition, NLB Corporation markets a high pressure water jet system for removing paint from pavement under the name “STARJET”. BLASTERS Corporation markets a high pressure water device which is mounted on a truck similar to the STARJET device.
The most common problem associated with these prior art devices is the removal of a portion of the pavement material during removal of the markings. If the entire road surface was going to be paved afterwards, this would not present a problem. However, if the road surface or parking lot was not going to be subsequently paved these prior art systems would leave unsightly and potentially dangerous grooves in the road surface or pavement which would have to be repaired prior to its being open to traffic. This repair involves a timely and costly filling in of the grooves.
The use of high powered water jet systems to remove striping or paint from a roadway surface or parking lot overcomes the problem of abrading away the top layer of the roadway surface and leaving grooves. These systems use a very large amount of water to remove the striping. This water cannot be dumped along the road side and must be properly disposed of. This presents multiple problems. The downtime to send the contaminated water off for disposal and the cost of proper disposal. Also, these systems do not move very fast. They operate at approximately 7,000 ft per hour.
Therefore, what is needed in the art is a stripe removal system that is capable of efficiently removing striping and other markings without damage to the underlying surface. The system should remove the striping without damaging the underlying surface in the event that new striping is to be subsequently applied. Also, what is needed is a system which will not contaminate the environment by allowing abraded dust and particulate mater from the roadway to be released into the atmosphere or surroundings. In addition, the system should be capable of employing water to remove the striping efficiently without excessive disposal costs or downtime. Finally, the system should be capable of removing striping at surface speeds far in excess of those currently available.
Disclosed is a cleaning system for removing coatings from a surface by a combination of abrading and high pressure liquid. Striping and markings on roadways normally comprise paints or thermoplastics. These markings normally extend approximately ¼ inch above the surface and approximately ¼ inch below the surface. Surface removal of the striping and markings is not sufficient to completely remove them. The marking removal system of the instant invention employs a combination of an abrading device and high pressure liquid to remove the markings without damage to the underlying surface. The prior art devices have relied on high pressure liquids to remove the markings above and below the surface. One of the problems with these systems is that the rate of marking removal is very slow. The instant invention overcomes this problem by employing an abrading device to remove the markings above the surface and high pressure liquid to remove the markings below the surface. The abrading device removes the markings above the surface at a substantially greater rate than high pressure liquids can. This leaves the markings below the surface for the high pressure liquids to remove. Since the high pressure liquids only have to remove the markings below the surface they can accomplish this at a substantially greater rate than having to remove the markings both above and below the surface. As a result the instant invention can remove markings on a surface at a substantially greater rate than the prior art devices.
Accordingly, it is an objective of the instant invention to provide a marking removal system which employs both an abrading device and a high pressure liquid device to remove the markings.
It is a further objective of the instant invention to provide a marking removal system which permits rapid and efficient removal of markings at a substantially greater rate than prior art devices.
It is yet another objective of the instant invention to provide a marking removal system mounted on a single mobile vehicle which can operate at speeds substantially greater than prior art vehicles, up to approximately 25 MPH.
It is a still further objective of the invention to provide a marking removal system which operates a high pressure water pump, a vacuum pump, a hydraulic pump and an infinitely variable speed hydrostatic drive from a single prime mover.
Other objects and advantages of this invention will become apparent from the following description taken in conjunction with any accompanying drawings wherein are set forth, by way of illustration and example, certain embodiments of this invention. Any drawings contained herein constitute a part of this specification and include exemplary embodiments of the present invention and illustrate various objects and features thereof.
While the novel features of the invention are set forth with particularity in the appended claims, the invention, both as to organization and content, will be better understood and appreciated from the following detailed description, taken in conjunction with the drawings, in which:
While the present invention is susceptible of embodiment in various forms, there is shown in the accompanying drawings and will hereinafter be described a presently preferred embodiment with the understanding that the present disclosure is to be considered an exemplification of the invention and is not intended to limit the invention to the specific embodiments illustrated.
The marking removal system 10, shown in
Referring to
The second transmission 48 is secured to the chassis of the truck between the output shaft of the first transmission 46 and the drive axle 50. The second transmission includes a case 56, a first input shaft 58, a first output shaft 60, a second output shaft 62, a third output shaft 64, a hydraulic pump output 66, and a hydraulic motor input 68. In the first preferred embodiment, the first input shaft 58 and the first output shaft 60 are axially aligned to extend from both sides of the case 56. Also, within the preferred embodiment, the second and third output shafts 62, 64 are axially aligned to extend from both sides of the case 56 and are spaced above the first input and output shafts as illustrated in
A first drive shaft 70 is connected to the output 54 of the first transmission 46 and the first input 58 of the second transmission 48. A second drive shaft 72 is coupled between the output shaft 60 of the second transmission 48 and the drive axle 50 of the truck.
Referring to
Also mounted on the chassis is a high-pressure water pump 32. The high-pressure water pump is capable of supplying 2-15 GPM (gallons per minute) of water to at least one spray head 34 at 25,000-45,000 PSI (pounds per square inch). In a most preferred embodiment, the high pressure water pump is constructed and arranged to deliver 6 GPM to each of the rotating spray heads at about 40,000 PSI. A high pressure hose or conduit is used to connect the high-pressure water pump with the spray head(s). A single spray head 34 may be mounted on one side of the truck as shown in
A spray head or blast head 34 will now be described with reference to
The abrading device 108 will now be described with reference to
In an alternative embodiment, illustrated in
Referring to
In the work mode, the input shaft 58 of the second transmission is uncoupled from the output shaft 60 via the fluid cylinder moving the engagement ring as described above. The second and/or third output shafts 62, 64 are coupled to the input shaft 58 via clutches 98 or other suitable means of engagement. Engagement of the second and/or third output shaft preferably engages the hydraulic pump output 66 to drive a first hydraulic pump 80, most preferably a variable volume pump. The second output shaft 62 is operably connected to the high pressure water pump 32 via belts pulleys. Alternatively, gears, chain drives or suitable combinations thereof may be utilized to connect the second output shaft to the high pressure water pump. In one embodiment, the third output shaft 64 is operably connected to a second hydraulic pump 78 (
In an alternative embodiment, the third output shaft 64 is operably connected to the vacuum pump 26 via belts and pulleys as illustrated in
In the work mode the first hydraulic pump 80 and hydraulic motor 94 are utilized to form a mechanical-hydrostatic transmission, wherein fluid generated by the first pump 80 is delivered to the first hydraulic motor 94. The hydraulic motor is coupled to the hydraulic motor output shaft of the second transmission by suitable means such as a slip ring with internal splines 104, gears, clutches, chains or suitable combinations thereof. In the preferred embodiment a fluid powered cylinder 106 is utilized to slide the slip ring to engage the output shaft to the hydraulic motor. Other means such as cables or levers may be utilized in place of the fluid cylinder without departing from the scope of the invention. A joystick type control (not shown) is provided within the cab of the truck to allow an operator to infinitely control the speed of the truck within a predetermined range. In a most preferred embodiment the mechanical-hydrostatic transmission is constructed and arranged to propel the marking removal system from 0 to about 10 MPH.
The system described above is especially useful for marking removal on roadways or cleaning large surfaces, such as airport runways. The prime mover may be set at an optimum RPM for efficiency or power. The chassis mounted equipment is then powered from the prime mover thereby eliminating the need for additional prime movers for their operation. With the weight of the additional prime movers eliminated, the truck can carry additional water for extended operation without the need to refill the water tank 20. The mechanical-hydrostatic transmission allows the speed of the truck to be controlled for optimum marking removal. For example, the ground speed of the truck may be increased between marks being removed, such as dashed lines, without changing the speed of the prime mover and affecting the operation of the high pressure liquid pumps, the blast head, the abrading device or the vacuum pumps. In addition, the increased horsepower provided by the prime mover, since it does not have to propel the truck, allows for increased water pump size when compared to the prior art devices. The increased water pump size facilitates increased removal rates and/or the ability to operate multiple spray or blast heads as illustrated herein. The additional horsepower allows for the hydraulic pumps to operate the abrading devices without affecting the operational efficiency of the spray or blast heads. In addition to removing markings, the system is useful for tasks such as removal of accumulated rubber from airport runways, cleaning parking lots, cleaning factory floor and the like.
All patents and publications mentioned in this specification are indicative of the levels of those skilled in the art to which the invention pertains. All patents and publications are herein incorporated by reference to the same extent as if each individual publication was specifically and individually indicated to be incorporated by reference.
It is to be understood that while a certain form of the invention is illustrated, it is not to be limited to the specific form or arrangement herein described and shown. It will be apparent to those skilled in the art that various changes may be made without departing from the scope of the invention and the invention is not to be considered limited to what is shown and described in the specification and any drawings/figures included herein.
One skilled in the art will readily appreciate that the present invention is well adapted to carry out the objectives and obtain the ends and advantages mentioned, as well as those inherent therein. The embodiments, methods, procedures and techniques described herein are presently representative of the preferred embodiments, are intended to be exemplary and are not intended as limitations on the scope. Changes therein and other uses will occur to those skilled in the art which are encompassed within the spirit of the invention and are defined by the scope of the appended claims. Although the invention has been described in connection with specific preferred embodiments, it should be understood that the invention as claimed should not be unduly limited to such specific embodiments. Indeed, various modifications of the described modes for carrying out the invention which are obvious to those skilled in the art are intended to be within the scope of the following claims.
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Number | Date | Country | |
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20070207711 A1 | Sep 2007 | US |