The present patent application is generally related to methods and devices for sealing and/or controlling bleeding and is more specifically related to methods and devices that are capable of dispensing therapeutic powders and activation fluids that interact to control bleeding and seal wounds.
In a wide variety of circumstances, animals, including humans, can suffer from bleeding due to wounds or during surgical procedures. In some circumstances, the bleeding is relatively minor, and normal blood clotting functions in addition to the application of simple first aid is all that is required. In other circumstances substantial bleeding can occur. These situations usually require specialized equipment and materials as well as personnel trained to administer appropriate aid.
To address the above-described problems, materials have been developed for controlling excessive bleeding. Topical Absorbable Hemostats (TAHs) are widely used in surgical applications. TAHs encompass products based on oxidized cellulose (OC), oxidized regenerated cellulose (ORC), gelatin, collagen, chitin, chitosan, starch, etc. To improve the hemostatic performance, scaffolds based on the above materials can be combined with biologically derived clotting factors, such as thrombin and fibrinogen.
The control of bleeding is essential and critical in surgical procedures to minimize blood loss, to reduce post-surgical complications, and to shorten the duration of the surgery in the operating room. Due to its biodegradability and its bactericidal and hemostatic properties, oxidized cellulose, as well as oxidized regenerated cellulose has long been used as a topical hemostatic wound dressing in a variety of surgical procedures, including neurosurgery, abdominal surgery, cardiovascular surgery, thoracic surgery, head and neck surgery, pelvic surgery and skin and subcutaneous tissue procedures. Several methods for forming various types of hemostats based on oxidized cellulose materials are known, whether made in powder, woven, non-woven, knit, and other forms. Currently utilized hemostatic wound dressings include knitted or non-woven fabrics comprising oxidized regenerated cellulose (ORC), which is oxidized cellulose with increased homogeneity of the cellulose fiber.
U.S. Pat. No. 7,923,031 “Haemostatic sprays and compositions” discloses a powder delivery system comprising: a chamber storing a haemostatic composition comprising dry gelatin powder having a mean particle size in the range of 30-250 micrometers and hyaluronic acid, said chamber having at least one discharge opening sized for distributing said composition.
U.S. Pat. No. 8,056,762 discloses a hand-held dispenser for dispensing a pharmaceutical product, the dispenser comprising: a housing providing a duct; a frangible membrane provided in the duct; a probe with a piercing tip mounted in the duct, the probe being arranged such that, in use, the piercing tip pierces the frangible membrane; an air compression device to compress air for expelling a pharmaceutical product through the probe; and a channel to substantially equalize the pressure in the air compression device and the pressure above the frangible membrane, wherein the frangible membrane is provided on a sheath which comprises a first larger diameter portion and a second axially spaced smaller diameter portion defining an external shoulder therebetween, and the inside surface of the duct has a corresponding internal shoulder to be engaged by the external shoulder of the sheath and an axial spacer is provided on one or both of the external and internal shoulders to maintain the channel past the engaged shoulders.
U.S. Patent Publication No. 2012/108509, entitled “Artificial Scab For Use In An Airway,” discloses a bellows-type dispenser.
U.S. Patent publication No. 2011/0178495 “Internal dry powder delivery system and method thereof” discloses powder supply device that comprises a gas powder mixer providing a gas powder mixing chamber and a powder dispenser (bellow) which is screwed to the gas powder mixer and communicated with the gas powder mixing chamber therein. The hemostat powder is filled in the powder dispenser (bellow) and is adapted to be delivered via the powder delivery catheter to the site of bleeding.
U.S. Pat. No. 4,411,656 “Compressible syringe” discloses a compressible syringe comprised of a hollow body which is made compressible by bellow structures which extend the entire length of body.
U.S. Pat. No. 4,723,691 “Powder dispenser” discloses a hand-held and hand-operable powder dispenser having a container including a handle/nozzle section terminating at its discharge end in an unobstructed powder dispensing opening, a hand gripping section, and a central, flexible bellows section coupled between the handle/nozzle section and the hand-gripping section. The bellows section is adapted to be collapsed and expanded axially to serve as a pump. The inside diameters of the handle/nozzle section decrease substantially linearly and continually as a function of the length of the handle/nozzle section in a direction toward the powder dispensing opening. The ratio of the length of the handle/nozzle section to the greatest value of its inside diameter is substantially greater than 1.4.
U.S. Pat. No. 3,844,284 discloses a disposable douche comprised of a collapsible bellows forming a syringe and containing a pre-measured amount of cleansing powder and an elongated dispensing nozzle adapted to be secured to an open end of the bellows.
U.S. Pat. No. 5,957,340 “Container with surmounting bellows pump” discloses a container for storing and for positively dispelling and delivering therefrom fluid compositions contained therein, said container comprising a body defining a fluid reservoir, said body including a floor-like base, and walls extending upwardly thereof, a vertically-compressible bellows integrally formed with and surmounting said walls of said container as a coaxial extension thereof, said bellows defining an interior zone in fluid flow communication with said fluid reservoir of said container, a neck-like collar integrally formed with, and coaxial with, and mounted on said bellows at an upper limit thereof, said collar being formed with an upwardly-opening port through which said container is filled, cap-like closure means for sealing said port after introduction of a fluid composition into said reservoir, tubular conduit means including dispenser tube means integrally formed with and supported exteriorly of and radially outwardly of diametric bounds of said container for establishing fluid flow communication with said reservoir at a locale adjacent said base of said container, said conduit means projecting upwardly of said base and extending within vertical limits consistent with upper and lower bounds of said body of said container, said conduit means having a terminal discharge end, a nozzle integrally formed with said dispenser tube means at said terminal discharge end thereof, orifice means at said terminal discharge end of said conduit means for delivery of a fluid composition positively dispelled from said reservoir upon application of downwardly-directed, manually impressed compression forces to said bellows of said container, web means projecting outwardly of and extending along said wall means for connecting said wall means with said tubular conduit means for supporting and for stabilizing said conduit means; and said web means being integrally formed with said wall means and with said conduit means, and extending along an upward reach of said conduit means.
Patent Publication No. CN201346338 “Surgery styptic powder unidirectional propeller” discloses a surgery styptic powder unidirectional propeller, which belongs to a propeller structure attached to an endoscope, is used for delivering forwards styptic powder and comprises an inserted tube and a flexible drug-feeding bottle, wherein the inserted tube is butted and communicated with the flexible drug-feeding bottle; and the styptic powder is placed in the flexible drug-feeding bottle. The unidirectional propeller also comprises a unidirectional air inlet valve which is opened in the forward air inlet direction and is closed in the backward air inlet direction. The unidirectional propeller has the advantages that the unidirectional air inlet valve is combined with the inserted tube of a drug-feeding device for powder administration under the endoscope, thus effectively and quickly delivering the styptic powder to a required part, decreasing the reciprocation of the styptic powder in the inserted tube, preventing blood backflow and blockage and improving the styptic effect in the process of clinical endoscope surgery minimally invasive surgery; and biocompatible medical materials such as high density polyethylene, low density polyethylene, polypropylene, medical silicon rubber and the like are adopted to manufacture the propeller.
Reference is made to U.S. Patent publication No. 2014/0005636 “Multi-Compartment Pre-filled Mixing Syringes with Bypass” and to references cited therein; also a reference is made to commercially available Dermabond™ products and Evicel™ products.
U.S. Pat. No. 8,376,989 “Compartmented syringe” discloses a syringe, comprising: a first fluid conduit having at least two chambers for accommodating at least two substances of a plurality of substances and at least two bypasses operably coupled to the at least two chambers for enabling the at least two substances of the first fluid conduit to intermix; a second fluid conduit disposed adjacent the first fluid conduit and having at least one chamber for accommodating at least one substance of the plurality of substances; each substance being intermixable to form a discharge material for external application upon advancement of a plunger operably associated with each fluid conduit, the discharge material defined by the intermixed composition of predetermined volumes of at least two substances of the fluid conduits; and an end cap disposed on the distal end of at least one of the fluid conduits, the end cap including at least one vent and a filter, the filter in fluid communication with the at least one vent for facilitating the passage of gas from the end cap, the at least one vent defined through a wall of the end cap, the filter being disposed within the end cap and spaced from the at least one vent.
U.S. Pat. No. 7,946,417 “Curable material mixing and delivery device” discloses an apparatus and method for mixing two components and delivering the mixture to a patient. The apparatus contains a mixing chamber for mixing a liquid component and a powder component. The liquid component and powder component are mixed within the mixing chamber by rotation of a collapsible mixing element. A plunger is then advanced through the mixing chamber to force the mixture out of the mixing chamber and deliver the mixture to the patient.
U.S. Pat. No. 7,951,108 “Dual chamber mixing syringe and method for use” discloses a mixing syringe and method for using the mixing syringe are provided. The mixing syringe comprises a housing having a first compartment for containing a first component, an outer plunger having a second compartment for containing a second component, and an inner plunger. Prior to use, a seal separates the first and second components. To prepare the mixture, the seal is pierced, and the two components are mixed. The mixing syringe and its method of use are particularly suited to applications in which at least one of the mixture components is a relatively highly viscous material.
U.S. Pat. No. 7,967,779 “Powder and liquid mixing syringe” discloses a mixing syringe having a first sealed chamber containing a powder (powder housing) and a second sealed chamber containing a liquid (liquid housing). When the user needs to inject a patient, the device is held approximately upright while depressing a plunger. This motion causes a piercing element to pierce a foil seal separating the two chambers. Liquid then drops down into the powder housing. The liquid flows through a passage in a piston located in the powder housing, where it then meets the powder itself. As the user continues pressing the plunger downward, the piercer comes to rest within the piston and seals the passage through the piston, thereby locking the piercer and piston together. The device is then ready for an injection. As the plunger is further depressed, the piston expels the powder and liquid mixture through a needle.
U.S. Pat. No. 6,458,095 “Dispenser for an adhesive tissue sealant having a housing with multiple cavities” discloses a dispenser for simultaneously dispensing first and second components of an adhesive tissue sealant, wherein at least the first component is stored in the dispenser as dry powder that is dissolved prior to use by introduction of a solvent, the dispenser comprising the combination of: (a) a first container comprising a first septum at one end, an open end opposite the first septum, and a first movable plug disposed therein, the first container containing a quantity of the first component in the form of a dry powder stored between the first septum and the first movable plug; (b) a second container comprising a second septum at one end, an open end opposite the second septum, and a second movable plug disposed therein, the second container containing a quantity of the second component; (c) a housing having a pair of cavities sized and configured to receive and support the first and second containers, each cavity having a base, (d) pistons sized and configured to be received in the open ends of the first and second containers to advance the first and second movable plugs; and the housing including a manifold sized and configured to fit over and pierce the first and second septums and to afford passage of the first and second components via first and second flow paths to a nozzle from which the first and second components are dispensed to combine to form the adhesive tissue sealant, first and second piercers mounted in the manifold for piercing the first and second septums, each piercer extending through and being supported by a disk that is supported adjacent the base of said each cavity, each disk being supported a distance spaced from the base of the first and second cavities to form first and second plenums, each plenum defined by said each disk and adjacent walls of said each cavity, the first and second piercers affording passage of the first and second components to the first and second plenums.
U.S. Pat. No. 6,699,229 “Fluid transfer device” discloses a fluid transfer and mixing device for use in the aseptic intermixing of a powder component with a fluid component. The device is of a simple, compact construction that includes a first adapter that can be easily connected to a container containing the powder component and a second adapter that can be removably interconnected with the first adapter and can also be readily connected to a container containing a fluid such as a diluent to permit aseptic intermixing of the diluent with the powder. In use a conventional needleless syringe can be easily connected to the first adapter so that the mixture of the powder and diluent can be aseptically aspirated from the first container for subsequent delivery to the patient.
Patent publication JP9182786A discloses an enema syringe to enable both liquid and powder enema to be injected that consists of an injection cylinder projected on one of the ends of a bellows-like cylinder, a puncturing means provided on the injection cylinder at the internal base end part of the bellows-like cylinder, and a powder storage bag and a liquid storage bag made of a pliable material respectively arranged sequentially from the base end part side of the injection cylinder in the bellows-like cylinder.
U.S. Pat. No. 369,767 discloses a combined atomizer and syringe.
U.S. Patent publication No. 2011/0021982 “DISPENSING DEVICE WITH BYPASS” discloses a device for dispensing multiple components has a syringe housing comprising at least one storage container that is divided into at least two chambers and has a bypass arrangement, and a second storage container with or without a bypass arrangement, the syringe housing being realized as part of a double syringe or double cartridge having a double plunger and a common outlet. The bypass arrangement comprises at least two indentations.
U.S. Patent publication No. 2010/0219200 discloses an apparatus and method for mixing two components and delivering the mixture to a patient. The apparatus contains a mixing chamber for mixing a liquid component and a powder component. The liquid component and powder component are mixed within the mixing chamber by rotation of a collapsible mixing element. A plunger is then advanced through the mixing chamber to force the mixture out of the mixing chamber and deliver the mixture to the patient.
U.S. Patent publication No. 2003/0040701 “Dual chamber syringe with a dual function piston” discloses a dual chamber syringe in which a dual function piston divides the syringe into two compartments containing powder or fluid in one compartment and fluid in the other. For mixture of the two substances, a passage is opened between the two compartments before or during retraction of the piston to force the substances to be mixed in the front compartment. During forward movement of the piston, the passage between the two compartments is closed to force the mixture of substances through the discharge opening of the syringe.
U.S. Pat. No. 10,183,132, assigned to Ethicon LLC, the disclosure of which is hereby incorporated by reference herein, teaches an integrated delivery device that is operable with one hand and provides co-delivery of a liquid medicant and a powder medicant onto a tissue or wound from a liquid medicant expression subunit and a powder medicant expression subunit. Each expression subunit has an actuator for the liquid medicant and the powder medicant contained therein, which are positioned near one other at proximal ends of the expression subunits and delivery cannulas for each of the said expression subunits that positioned near one other at distal ends of the expression subunits.
U.S. Pat. No. 10,507,293 to Goodman et al., assigned to Ethicon, Inc. of Somerville, New Jersey, the disclosure of which is hereby incorporated by reference herein, teaches a device for the expression of a hemostatic powder. The device has an elongated reservoir with a manual air pump, such as a bellows, at a proximal end and an expression port at a distal end. A porous filter is slidably disposed within the reservoir between the bellows and plunger and the expression port, and a spring is disposed within the reservoir between the air pump and the plunger. The powder is disposed within the reservoir between the porous filter and the expression port, and the pump is in a fluid communication with the expression port through the porous filter and through the powder.
Despite the above advances, there remains a continuing need for improved devices for delivering powders and liquids for sealing tissue and/or controlling bleeding.
In one embodiment, a combined powder and liquid delivery device configured for dispensing a powder (e.g., a therapeutic powder; a hemostatic powder) and a liquid that activates the powder to form a sealing gel.
In one embodiment, the combined powder and liquid delivery device preferably includes a delivery device housing having a first chamber that is configured to hold the powder and a second chamber that is configured to hold the liquid.
In one embodiment, each chamber may have separate ports for conveniently loading the powder and the liquid into the respective chambers.
In one embodiment, the chambers may be pre-filled with the powder and the liquid.
In one embodiment, the combined powder and liquid delivery device preferably includes a powder delivery system that delivers the powder through a delivery channel or lumen to a surgical site. In one embodiment, the powder delivery system preferably includes a manual actuator (e.g., a bellows) for dispensing the powder.
In one embodiment, when the manual actuator is activated (e.g., the bellows is pushed), the air stream generated by the manual actuator carries and delivers the powder through the powder delivery channel to the surgical site.
In one embodiment, a liquid delivery system may be used for delivering the liquid (e.g., activation fluid, saline solution) to activate the powder for forming a tissue sealing gel. In one embodiment, the liquid delivery system may include one of more components of a syringe such as a syringe barrel that holds a liquid and a syringe plunger that may be depressed for dispensing the liquid from the syringe barrel. In one embodiment, the liquid may be sprayed as a fine mist over a powder layer that has been dispensed onto tissue or a wound at the surgical site.
In one embodiment, the combined powder and liquid delivery device may include an applicator tip having a bi-lumen cannula with separate the delivery channels for the powder and the liquid.
In one embodiment, the applicator tip may have a tri-lumen cannula construction including a first lumen for delivering the powder, a second lumen for delivering the liquid, and a third lumen that contains a malleable wire that enables a user to change the angle of the distal end of the applicator tip for accessing a variety of surgical sites. In one embodiment, the malleable wire enables surgeons to selectively angulate the dispensing tip to various angles relative to the elongated shaft of the applicator tip.
In one embodiment, a combined powder and liquid delivery device may have a dual lumen dispensing tip that enables both powder dispensing and liquid spraying from the same dual lumen dispensing tip. In one embodiment, the liquid exit (e.g., a liquid spray exit) and the powder dispensing exit may be staggered relative to one another to prevent the liquid from entering the powder dispensing channel. In one embodiment, the liquid exit is preferably located downstream to the powder exit to prevent the liquid from entering the powder dispensing channel.
In one embodiment, the combined powder and liquid delivery device is configured so that the powder and the liquid may be applied sequentially (e.g., first the power is delivered and then the liquid is sprayed onto a powder layer) or simultaneously (e.g., the powder and the liquid are delivered to a surgical site at the same time). In one embodiment, a combined powder and activation liquid applicator may single-handedly apply powder and liquid to a surgical site, sequentially or simultaneously.
In one embodiment, for sequential application, a layer of powder may be applied onto the surgical site, followed by the spray of liquid (e.g., activation fluid, saline solution) over the powder layer to form a tissue sealing gel layer.
In one embodiment, for simultaneous application, the powder and the liquid may be applied by pushing the bellows and the syringe plunger at the same time.
In one embodiment, a one-way valve may be in the powder delivery channel, such as between a powder reservoir and the applicator tip, to prevent moist air in the surgical site being sucked back into the powder reservoir. The presence of the one-way valve eliminates the possibility of moist air entering the powder reservoir and activating the powder while it is located inside the powder reservoir. The presence of the one-way valve also preferably eliminates the possibility of fine liquid/water droplets being sucked into the powder delivery channel and causing clogging of the powder delivery channel due to a premature powder/liquid reaction.
In one embodiment, a combined powder and liquid delivery device preferably provides powder dose control. In one embodiment, the dose control may be achieved by storing a certain amount of powder (i.e., a dose) in the powder delivery channel by the sucking action of the bellows when the bellows returns to an extended position.
In one embodiment, the powder is a therapeutic powder that may be used to control bleeding at surgical sites and to seal wounds.
In one embodiment, the powder may be a composite of fibrinogen and thrombin powders that are agglomerated with ORC fibers to allows for fast dissolution and gel formation to stop bleeding and seal tissue surfaces.
In one embodiment, a ready-to-use powder (e.g., a hemostatic powder) may be dispensed onto the sealing surface of a lung to form a highly adherent gel sealing layer. The powder may be sprayed with an activation fluid (e.g., saline solution) to accelerate gel formation.
In one embodiment, multiple layers of the powder may be applied to improve efficacy.
In one embodiment, the powder may have a density of about 0.20˜0.25 g/cm3.
In one embodiment, the powder may have a particle size of <355 um.
In one embodiment, the powder may be supplied in a reservoir (e.g., a vial bottle).
In one embodiment, a powder vial may contain about 1-2 grams of powder and more specifically about 1.2 grams of powder.
In one embodiment, a vial bottle may have a size of about 10 ml.
In one embodiment, a vial bottle may have a seal that may be removed and/or pierced for dispensing the powder. In one embodiment, the seal may include a removeable foil tip or a septum top.
In one embodiment, the vial bottle may be made of glass or polymer materials (e.g., plastic).
In one embodiment, the ratio of the powder and the liquid that is delivered from the applicator tip is preferably about Ig of powder: 2.5 ml liquid.
In one embodiment, a combined powder and liquid delivery device preferably includes a delivery device housing having a powder chamber and a liquid chamber. The powder and liquid chambers are preferably isolated from one another.
In one embodiment, a combined powder and liquid delivery device preferably includes an applicator tip having a powder delivery channel extending between a proximal end and a distal end of the applicator tip that is in fluid communication with the powder chamber.
In one embodiment, the applicator tip preferably has a liquid delivery channel that extends from the proximal end to the distal end of the applicator tip that is in fluid communication with the liquid chamber.
In one embodiment, a combined powder and liquid delivery device preferably includes a powder inlet port that is in fluid communication with the powder chamber, and a liquid inlet port that is in fluid communication with the liquid chamber.
In one embodiment, the combined powder and liquid delivery device preferably includes a powder delivery system in fluid communication with the powder inlet port, the powder chamber, and the powder delivery channel.
In one embodiment, the combined powder and liquid delivery device preferably includes a liquid delivery system in fluid communication with the liquid inlet port, the liquid chamber, and the liquid delivery channel.
In one embodiment, the combined powder and liquid delivery device preferably includes a powder vial connector secured to the delivery device housing, the powder vial including the powder inlet port.
In one embodiment, the combined powder and liquid delivery device preferably includes a liquid vial connector secured to the delivery device housing, the liquid vial including the liquid inlet port.
In one embodiment, the combined powder and liquid delivery device preferably includes a powder vial coupled with the powder vial connector. The powder vial preferably has an opening that is in fluid communication with powder inlet port.
In one embodiment, the combined powder and liquid delivery device preferably includes a liquid vial coupled with the liquid vial connector. The liquid vial preferably has an opening that is in fluid communication with the liquid inlet port.
In one embodiment, a powder is disposed inside the powder vial, and a liquid is disposed inside the liquid vial.
In one embodiment, the powder may include a hemostatic powder and the liquid may include an activation fluid (e.g., saline solution) that activates the hemostatic powder to form a sealing gel for sealing tissue or controlling bleeding.
In one embodiment, the powder delivery system is moveable between a depressed configuration and an extended configuration. In one embodiment, when moving from the depressed configuration to the extended configuration the powder delivery system generates a vacuum within the powder chamber for drawing a dose of powder from the powder vial into the powder chamber. In one embodiment, when moving from the extended configuration to the depressed configuration the powder delivery system generates positive pressure within the powder chamber for expressing the dose of powder from the powder chamber and forcing the powder to flow into the powder delivery channel.
In one embodiment, the liquid delivery system is moveable between a depressed configuration and an extended configuration. In one embodiment, when moving from the depressed configuration to the extended configuration the liquid delivery system generates a vacuum within the liquid chamber for drawing a dose of liquid from the liquid vial into the liquid chamber. In one embodiment, when moving from the extended configuration to the depressed configuration the liquid delivery system generates positive pressure within the liquid chamber for expressing the dose of liquid from the liquid chamber and forcing the liquid to flow into the liquid delivery channel.
In one embodiment, the combined powder and liquid delivery device preferably includes a dual-lumen powder and liquid connector that may be secured to the distal end of the applicator tip. In one embodiment, the dual-lumen powder and liquid connector desirably has a powder exit opening in fluid communication with the powder delivery channel, and a liquid spray opening in fluid communication with the liquid delivery channel.
In one embodiment, the powder exit opening, and the liquid spray opening are staggered from one another. In one embodiment, the liquid spray opening is located downstream of the powder exit opening for preventing moisture in the liquid delivery channel from entering the powder delivery channel.
In one embodiment, the combined powder and liquid delivery device preferably includes a one-way valve located downstream of the powder chamber, which is in fluid communication with powder delivery system.
In one embodiment, the one-way valve is disposed within the powder delivery channel and is located between the powder chamber and the proximal end of the applicator tip. In one embodiment, when negative pressure is present in the powder chamber for drawing powder into the powder chamber, the one-way valve prevents moisture or liquid from being drawn into the powder chamber. In one embodiment, the one-way valve may include a ball that is free to move toward the proximal end of the delivery device under negative pressure and is free to move toward the distal end of the delivery device under position pressure.
In one embodiment, the powder delivery system may include a first air inlet in fluid communication with the powder chamber and a one-way valve disposed in the first air inlet that enables ambient air to be drawn into the powder chamber as the powder delivery system moves from the depressed configuration to the extended configuration.
In one embodiment, the liquid delivery system may include a second air inlet in fluid communication with the liquid chamber and a one-way valve disposed in the second air inlet that enables ambient air to be drawn into the liquid chamber as the liquid delivery system moves from the depressed configuration to the extended configuration.
In one embodiment, the liquid delivery system may include a first one-way valve disposed within the liquid inlet port that enables the liquid to be drawn from the liquid vial into the liquid chamber of the delivery device housing.
In one embodiment, the liquid delivery system may include a second one-way valve disposed within the liquid delivery channel and downstream of the first one-way valve disposed within in the liquid inlet port that enables the liquid in the liquid chamber to flow downstream into the liquid delivery channel.
In one embodiment, the powder delivery system preferably includes a bellows assembly having threads for releasably securing the bellows assembly to a proximal end of the delivery device housing. In one embodiment, the bellows assembly is configured for being unscrewed and released from the delivery device housing for enabling powder to be loaded into the powder chamber.
In one embodiment, the proximal end of the delivery device housing preferably has an access opening for providing access to the powder chamber. In one embodiment the access opening has internal threads that are configured to mesh with the threads of the bellows assembly for securing the bellows assembly to the proximal end of the delivery device housing.
In one embodiment, the powder chamber may be surrounded by a tube-shaped wall having a closed distal end. In one embodiment, the closed distal end has a distal exit opening formed therein that provides fluid communication between the powder chamber and the powder delivery channel.
In one embodiment, the combined powder and liquid delivery device preferably includes in anti-compaction wall disposed inside the powder chamber that is spaced away from the closed distal end of the tube-shaped wall. In one embodiment, the anti-compaction wall is located between the closed distal end of the tube-shaped wall and a proximal end of the powder chamber. In one embodiment, the anti-compaction wall has an outer perimeter that is spaced away from an inner surface of the tube-shaped wall that surrounds the powder chamber.
In one embodiment, the bellows assembly may include an end cap disposed in the access opening of the delivery device housing, a bellows projecting from a proximal face of the end cap, an elongated shaft projecting from a distal face of the end cap, whereby the distal end of the elongated shaft is disposed inside the powder chamber and opposes a proximal face of the anti-compaction wall, a filter holder mounted on the elongated shaft between the end cap and the distal end of the elongated shaft, a filter mounted on the filter holder between the filter holder and the distal end of the elongated shaft, and a compression spring extending between the bellows and the filter holder, the compression spring having a proximal end disposed inside the bellows and a distal end located adjacent a proximal face of the filter holder.
In one embodiment, when the bellows is depressed toward the distal end of the powder chamber, the compression spring is compressed so that the distal end of the compression spring urges the filter holder and the filter to move closer to the anti-compaction wall.
In one embodiment, the filter holder and the filter are configured to move simultaneously with one another within the powder chamber. In one embodiment, the filter holder and the filter have respective outer diameters that match an inner diameter of the tube-shaped wall that surrounds the powder chamber for forming an air-tight seal between the respective outer diameters of the filter holder and the filter and the inner surface of the tube-shaped wall that surrounds the powder chamber.
In one embodiment, a combined powder and liquid delivery device preferably includes a delivery device housing having a powder chamber and a liquid chamber that is isolated from the powder chamber.
In one embodiment, the delivery device preferably includes an applicator tip having a powder delivery channel extending between a proximal end and a distal end of the applicator tip that is in fluid communication with said powder chamber.
In one embodiment, the applicator tip preferably has a liquid delivery channel that extends from the proximal end to the distal end of the applicator tip that is in fluid communication with the liquid chamber.
In one embodiment, the delivery device preferably includes a powder inlet port in fluid communication with the powder chamber and a liquid inlet port in fluid communication with the liquid chamber.
In one embodiment, the delivery device desirably includes a powder delivery system in fluid communication with the powder inlet port, the powder chamber, and the powder delivery channel.
In one embodiment, the delivery device desirably includes a liquid delivery system in fluid communication with the liquid inlet port, the liquid chamber, and the liquid delivery channel.
In one embodiment, the liquid delivery system is moveable between a depressed configuration and an extended configuration.
In one embodiment, when moving from the depressed configuration to the extended configuration the liquid delivery system generates a vacuum within the liquid chamber for drawing a dose of liquid into the liquid chamber.
In one embodiment, when moving from the extended configuration to the depressed configuration the liquid delivery system generates positive pressure within the liquid chamber for expressing the dose of liquid from the liquid chamber and forcing the liquid to flow into the liquid delivery channel.
In one embodiment, a powder vial assembly for delivery powder to a combined powder and liquid delivery device preferably includes a powder housing having a proximal end, a distal end, an outer wall extending between the proximal and distal ends, a proximal opening located at the proximal end of the powder housing, and a powder dispensing opening located at the distal end of the powder housing.
In one embodiment, the powder vial assembly preferably includes a fixed guide disposed within the powder housing and secured to an inner surface of the outer wall adjacent the proximal end of the powder housing.
In one embodiment, the powder vial assembly preferably includes an actuator assembly disposed within the fixed guide, the actuator assembly including a knob that is accessible at the proximal end of powder housing and a guide shaft that extends distally between the knob and the distal end of the powder housing.
In one embodiment, the powder vial assembly desirably includes an air inlet extending though the actuator assembly that is in fluid communication with the powder dispensing opening, and a one-way valve (e.g., a one-way duck bill valve) disposed within the air inlet.
In one embodiment, the powder vial assembly desirably includes a filter carriage mounted on the guide shaft of the actuator assembly and being configured for sliding over the guide shaft toward the distal end of the powder housing.
In one embodiment, a filter is mounted on the filter carriage between the filter carriage and the distal end of the powder housing. The filter is desirably configured for sliding simultaneously with the filter carriage toward the distal end of the powder housing.
In one embodiment, a compression spring is mounted on the guide shaft of the actuator assembly. In one embodiment, the compression spring preferably has a proximal end in contact with the actuator assembly and a distal end in contact with the filter carriage for urging the filter carriage and the filter toward the distal end of the powder housing.
In one embodiment, the actuator assembly is moveable between a locked position in which the filter carriage is coupled with the fixed guide for preventing the filter carriage from moving toward the distal end of the powder housing and an unlocked position in which the filter carriage is uncoupled from the fixed guide for enabling the compression spring to urge the filter carriage and the filter to slide in a distal direction over the guide shaft toward the distal end of the powder housing.
In one embodiment, the fixed guide may include a stop, and the filter carriage may include one or more hooks that are in contact with the stop of the fixed guide when the actuator assembly is in the locked position. In one embodiment, the one or more hooks of the filter carriage are uncoupled from the stop of the fixed guide when the actuator assembly is in the unlocked position.
In one embodiment, the powder vial assembly may include a powder chamber located inside the powder housing between the filter and the powder dispensing opening. A powder may be packed into the powder chamber.
In one embodiment, a filter carriage guide shaft support may be located inside the powder housing adjacent the powder dispensing opening for supporting a distal end of the guide shaft.
In one embodiment, the actuator assembly preferably includes a pair of actuating legs for engaging and rotating the filter carriage to uncouple the filter carriage from the fixed guide. In one embodiment, the actuator assembly preferably includes a rotatable knob that may be rotated about a longitudinal axis of the guide shaft. The actuating legs are preferably coupled with the rotatable knob and rotate simultaneously with the rotatable knob.
In one embodiment, the distal ends of the actuating legs may include hooks for axially locking the actuator assembly to the fixed guide.
In one embodiment, the actuator assembly preferably includes an air inlet opening that extends therethrough, and air channels that are in communication with the air inlet opening. The air channels may be located adjacent a proximal end of the guide shaft for the filter carriage. The air inlet enables air to be drawn into the proximal end of the powder vial housing for dispensing powder via the powder dispensing opening.
In one embodiment, the distal end of the guide shaft preferably includes a compressible structure that may be compressed for installing (e.g., mounting) the filter carriage onto the guide shaft. In one embodiment, the distal end of the guide shaft preferably includes a step (e.g., an annular step) that functions as a stop for preventing the filter carriage from sliding off of the distal end of the guide shaft after the filter carriage has been mounted on the guide shaft.
In one embodiment, may be beneficial to use the powder vial assembly disclosed herein when the powder that is disposed within the powder vial housing is not very flowable.
In one embodiment, the powder vial assembly may be effectively operated in any orientation so that it is capable of dispensing powder through the powder dispensing opening when the powder and liquid delivery device is held in any orientation (e.g., upright, inverted, vertical, horizontal, sideways, angled, etc.).
In one embodiment, the filter carriage is initially locked onto the fixed guide while the compression spring is in a compressed state and has energy stored therein.
In one embodiment, users may fill the powder chamber with powder via the proximal opening located at the proximal end of the powder vial housing. In one embodiment, the powder vial assembly may be pre-filled with powder (e.g., at the factory) prior to being shipped to an end user.
In one embodiment, the knob of the actuator assembly may be rotated for turning the actuator legs, which, in turn rotate the filter carriage for uncoupling the hooks of the filter carriage from the stop of the fixed guide so that the compression spring can urge the filter carriage to slide toward the distal end of the filter carriage guide shaft.
In one embodiment, the stop of the fixed guide has axially extended slots that are used for uncoupling the filter carriage from the fixed guide. In one embodiment, upon rotating the rotatable knob of the actuator assembly, the actuating legs of the actuator assembly engage the hooks of the filter carriage for rotating the hooks into alignment with the axially extending slots of the stop, whereupon the compressed spring forces the filter carriage to slide distally over the guide shaft, which, in turn, pushes the powder in the powder chamber toward the dispensing opening of the powder vial housing.
In one embodiment, the inner surface of the outer wall of the powder vial housing preferably includes one or more surfaces (e.g., slots or pads) that engage a corresponding structure (e.g., an inverse structure) on an outer surface of the fixed guide to prevent rotation of the fixed guide relative to the powder vial housing.
In one embodiment, the inner surface of the powder vial housing has internal locking features that engage an outer surface of the fixed guide for axially locking the position of the fixed guide relative to the powder vial housing so that the fixed guide does not wove axially relative to the powder vial housing.
In one embodiment, the distal end of the powder vial housing preferably includes an internal support (e.g., a support ring) that is configured for engaging a distal end of the filter carriage guide shaft for supporting and stabilizing the guide shaft inside the powder vial housing.
In one embodiment, the filter carriage has a proximally extending hub that is adapted to engage a distal end of the compression spring.
In one embodiment, the filter carriage has a distally extending hub that is adapted to seat the filter. The filter carriage may include a stop ring located at the distal end of the distally extending hub for holding the filter on the distally extending hub after the filter has been mounted onto the filter carriage.
In one embodiment, the filter carriage preferably includes one or more hooks that project toward the proximal end of the powder vial housing for coupling the filter carriage with the fixed guide.
In one embodiment, the proximal end of the fixed guide preferable includes one or more anti-rotation components (e.g., slots, pads) that engage corresponding structure at the proximal end of the powder vial housing for preventing the fixed guide from rotating relative to the powder vial housing.
In one embodiment, the proximal end of the fixed guide may include structure (e.g., an annular projection) that engages an inner surface of the powder housing at the proximal end of the powder housing for preventing axial movement of the fixed guide relative to the powder vial housing.
In one embodiment, the distal end of the fixed guide may include a stop that engages the hooks of the filter carriage for locking the filter carriage to the fixed guide.
In one embodiment, the stop on the fixed guide desirably includes one or more axially extending slots that may be used for uncoupling the hooks of the filter carriage from the stop of the fixed guide. In one embodiment, the hooks of the filter carriage are rotated into alignment with the slots of the stop for uncoupling the filter carriage from the fixed guide, whereupon the potential energy stored in the compression spring will urge the filter carriage (and the filter) to slide toward the distal end of the guide shaft.
These and other preferred embodiments of the present patent application will be described in more detail herein.
Referring to
In one embodiment, the combined powder and liquid delivery device 100 preferably includes a delivery device housing 106 having a proximal end 108 and a distal end 110. In one embodiment, the delivery device housing 106 preferably includes a first vial connector 112 adapted to connect a first vial 114 (e.g., a vial containing a hemostatic powder) to the delivery device housing 106.
In one embodiment, the delivery device housing 106 preferably includes a second vial connector 116 that is adapted to connect a second vial 118 (e.g., a vial containing a liquid such as a saline solution) to the device housing 106. In one embodiment, the powder is dispensed onto tissue and the liquid is sprayed onto the powder to activate the powder to form a sealing layer of a hemostatic material.
In one embodiment, the combined powder and liquid delivery device 100 preferably includes a powder delivery system 120 that is connected to a proximal end 108 of the delivery device housing 106. In one embodiment, the powder delivery system 120 is preferably configured for drawing a dose of a powder from the first vial 114, whereupon the dose of powder is directed into a powder chamber of the delivery device housing 106. The powder delivery system 120 may be activated for delivering the dose of the powder from the powder chamber to the distal end 104 of the combined powder and liquid delivery device 100.
In one embodiment, the combined powder and liquid delivery device 100 preferably includes a liquid delivery system 122 that is connected to the proximal end 108 of the delivery device housing 106. In one embodiment, the liquid delivery system 122 is preferably configured for drawing a dose of a liquid from the second first vial 118 into a liquid chamber of the delivery device housing 106 and delivering the dose of the liquid from the distal end 104 of the combined powder and liquid delivery device 100.
In one embodiment, the powder that is delivered from the distal end 104 of the combined powder and liquid delivery device 100 is preferably dispensed onto tissue or a wound to form a powder layer and the liquid is sprayed onto the dispensed powder layer for transforming the powder into a hemostatic layer (e.g., a sealing gel) that seals the tissue or the wound.
In one embodiment, the combined powder and liquid delivery device 100 preferably includes an applicator tip 124 that is configured for delivering the powder and the liquid from the distal end 104 of the combined powder and liquid delivery device 100. In one embodiment, the applicator tip 124 preferably includes an applicator tip base 126 that is utilized for connecting a proximal end of the applicator tip 124 to an applicator tip connector 128, which, in turn, is secured to the distal end 110 of the delivery device housing 106. In one embodiment, applicator tip base 126 preferably includes a powder connector 130 for connecting the applicator tip base 126 to the applicator tip connector 128, and a liquid connector 132 for connecting the applicator tip base 126 to the applicator tip connector 128. In one embodiment, the applicator tip 124, the applicator tip base 126, the powder connector 130 and the applicator tip connector 128 preferably have a powder channel (not shown) extending therethrough that is configured for delivering the powder to the distal end 104 of the applicator tip 124. In one embodiment, the applicator tip 124, the applicator tip base 126, the liquid connector 132 and the applicator tip connector 128 preferably define a liquid channel (not shown) for delivering the liquid to the distal end 104 of the applicator tip 124.
In one embodiment, the combined powder and liquid delivery device 100 preferably includes a first connecting collar 134 that is adapted for connecting the powder connector 130 with the applicator tip connector 128. In one embodiment, the combined powder and liquid delivery device 100 preferably includes a second connecting collar 136 that is adapted for connecting the liquid connector 132 with the applicator tip connector 128.
In one embodiment, the distal end 104 of the applicator tip 124 preferably includes a powder delivery opening 138 (
In one embodiment, the combined powder and liquid delivery device 100 preferably includes a one-way valve 142 that is in communication with the first vial connector 112 and the powder delivery system 120 for enabling ambient air to be drawn into the delivery device housing 106 and the powder delivery system 120. As will be described in more detail herein, the ambient air that is drawn into the powder delivery system is used for pulling a dose of powder from the first vial 114 and delivering the dose of the powder from the distal end 104 of the combined powder and liquid delivery device 100.
Referring to
In one embodiment, the powder delivery system 120 may be operated to generate a vacuum for drawing a dose of powder from the first vial 114 into the powder chamber 145 of the delivery device housing 106, and then generating high pressure air for dispensing the dose of the powder from the distal end of the combined powder and liquid delivery device 100. In one embodiment, the powder delivery system 120 preferably includes the powder chamber 145 that is in communication with a powder supply channel 144 of the first vial connector 112.
In one embodiment, the size of the dose of powder that may be drawn into the powder chamber 145 may be controlled by adjusting and/or modifying the diameter and/or length of the powder chamber. For example, a larger diameter will result in a larger dose and a smaller diameter will result in a smaller dose.
In one embodiment, the powder delivery system 120 preferably includes a filter 146 that allows air to pass therethrough in proximal and distal directions, but which prevents the powder from passing through the filter.
In one embodiment, the powder delivery system 120 preferably includes a one-way valve 148 that includes a ball 150 that is free to move in proximal and distal directions within a central chamber 154 the one-way valve 148.
In one embodiment, the powder delivery system 120 preferably includes a bellows 152 that may be compressed in the distal direction DIR1 for forcing air to flow in the distal direction through the powder chamber 145. In one embodiment, the powder delivery system 120 preferably includes an internal spring 180 (
In one embodiment, when the internal spring forces the bellows 152 to expand in the proximal direction DIR2, ambient air is drawn through the one-way valve 142 (
In one embodiment, the one-way valve 148 preferably includes the ball 150 that is configured to move in the proximal direction DIR2 in response to a vacuum being generated by the bellows 152 of the powder delivery system 120 and move in the distal direction DIR1 in response to higher pressure air being generated by compressing the bellows 152 of the powder delivery system 120.
Referring to
In one embodiment, the central chamber 154 of the one-way valve 148 preferably has a length Li that is greater than the outer diameter of the ball 150 (
In one embodiment, the central chamber 154 has a proximal end 156 with a proximal sealing surface 162, which is adapted to engage an outer surface of the ball to form a seal.
In one embodiment, as the bellows 152 (
Referring to
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Referring to
In one embodiment, the liquid delivery system 122 preferably includes a syringe barrel 174 that is disposed inside the delivery device housing 106, a syringe plunger 176 that is disposed inside the syringe barrel, a syringe piston 178 that is secured to the distal end of the syringe plunger 176. In one embodiment, the syringe plunger 176 preferably engages the inner surface of the syringe barrel 174 for forcing liquid from an opening at the distal end of the syringe barrel 174. In one embodiment, the liquid delivery system 122 preferably includes a syringe plunger spring 180 that urges the syringe plunger 176 to return to the extended position shown in
In one embodiment, the liquid delivery system 122 preferably includes a first one-way valve 182 that allows liquid stored in the second vial 118 to be drawn into the syringe barrel. 174 when the syringe plunger 176 is retracted in the proximal direction DIR2. The liquid delivery system 122 preferably includes a second one-way valve 184 that is located downstream of the first one-way valve 182. The second one-way valve 184 desirably allows the liquid from the syringe barrel 174 to flow in the distal direction DIR1, however, the second one-way valve 184 prevents the liquid from reversing direction and flowing in the proximal direction DIR2. In one embodiment, when the syringe plunger 176 is retracted, the liquid within the second vial 118 passes through the liquid supply channel 172 and through the first one-way valve 182 for filling the syringe barrel 174. When the syringe plunger 176 is depressed in the distal direction DIR1, the liquid within the syringe barrel 174 is forced to flow through the opening at the distal end of the syringe barrel 174 and through the second one-way valve 184, whereupon it flows distally into the liquid delivery channel 168 so that it can be delivered to the distal end of the combined powder and liquid delivery device 100.
Referring to
In one embodiment, the stabilizing bar 186 is positioned off-center relative to the center of the elongated tube 125 of the applicator tip 124 to ensure that the applicator tip can only be attached in one orientation relative to the distal end of the delivery device housing. In one embodiment, the stabilizing bar 186 desirably has a first lateral surface 188 that defines a first distance D1 between the first lateral surface 188 and the inner surface of the powder connector 130. The stabilizing bar 186 preferably includes a second lateral surface 190 that defines a second distance D2 between the second lateral surface 190 and the inner surface of the liquid connector 132. In one embodiment, the second distance D2 is greater than the first distance D1 so that the spacing between the stabilizing bar 186 and the powder connector 130 is less than the spacing between the stabilizing bar 186 and the liquid connector 132. The off-center positioning of the stabilizing bar 186 allows the applicator tip 124 to be assembled with the combined powder and liquid delivery device in only one orientation so that the powder delivery channel 160 of the applicator tip 124 is in fluid communication with the powder delivery system and so that the liquid delivery channel 168 of the applicator tip 124 is in fluid communication with the liquid delivery system. Thus, the configuration of the stabilizing bar 186 provides a fail-safe method of making a connection that prevents erroneous coupling of the applicator tip 124 with the respective powder delivery system and liquid delivery system. As a result, a user is guaranteed that the powder delivery channel in the applicator tip is in fluid. communication with the powder delivery system and the liquid delivery channel in the applicator tip is in fluid communication with the liquid delivery system.
In one embodiment, the distal end of the applicator tip 124 preferably includes the powder delivery opening 138 that is in communication with the powder delivery channel 160 (
Referring to
In one embodiment, the applicator tip 124 preferably includes a malleable wire 192 that is located between the powder delivery channel 160 and the liquid delivery channel 168. The malleable wire 192 preferably enables the distal end of the applicator tip 124 to be moved into certain angles for facilitating delivery of the hemostat powder and the liquid to tissue or a wound. A surgeon can bend the malleable wire to select an angle for delivering the powder and the liquid.
In one embodiment, the applicator tip 124 preferably includes a dual-lumen powder and liquid connector 194 that is secured over the distal end of the elongated tube 125. The dual-lumen powder and liquid connector 194 preferably includes the powder delivery opening 138 for delivering the powder that is within the powder delivery channel/lumen 160. The dual-lumen powder and liquid connector 194 is also in communication with the distal end of the liquid delivery channel 168 and has an opening that is adapted to seat the liquid spray cup 140 that is utilized for spraying the liquid from the distal end of the applicator tip 124. In one embodiment, the dual-lumen powder and liquid connector 194 desirably positions the spray cup 140 at a location that is distal to the powder delivery opening 138 so that the liquid dispensed from the spray cup does not move and/or migrate into the powder delivery opening 138, which could clog the powder delivery channel 160.
Referring to
In one embodiment, the opening at the proximal end 196 of the liquid spray cup 140 is preferably in fluid communication with the liquid delivery lumen 168 that passes through the elongated tube 125 of the applicator tip 124 (
In one embodiment, the liquid spray cup 140 shown and described in
The combined powder and liquid delivery device disclosed herein may have broad functionality and provide numerous benefits.
In one embodiment, a combined powder and liquid delivery applicator device may single-handedly apply powder and liquid to the surgical site, sequentially or simultaneously. In one embodiment, the powder may be dispensed at a surgical site, followed by the liquid being dispensed onto the powder. In one embodiment, the powder and the liquid may be simultaneously dispensed at a surgical site.
In one embodiment, a combined powder and liquid delivery device may provide a system in which the powder dispensing is dose controlled so that the powder may be uniformly dispensed and applied in a controlled manner.
In one embodiment, a combined powder and liquid delivery device may provide a system in which the liquid dispensing is dose controlled so that the liquid may be uniformly dispensed and applied in a controlled manner. In one embodiment, a spray tip may be utilized to spray an activation liquid over powder (e.g., a previously applied powder layer).
In one embodiment, the spray tip used to dispense a liquid and the powder delivery opening used to deliver the powder are staggered from one another to prevent the liquid from moving into and/or contacting the powder delivery opening.
In one embodiment, a one-way valve is disposed within the powder delivery channel to prevent moist air and/or liquid from being sucked into the powder chamber, thereby preventing clogging and/or premature powder activation.
In one embodiment, a combined powder and liquid delivery device may include and/or utilize vials that are pre-filled with the powder and the activation liquid. For example, a first vial may be pre-filled with a powder and a second vial may be pre-filled with an activation liquid.
In one embodiment, a combined powder and liquid delivery device preferably includes one or more powder vials that are designed to assist feeding the powder into a powder chamber or a powder delivery channel. In one embodiment, a powder vial may include a spring/filter assembly that is configured to push the powder onto a powder dispensing opening and/or the powder delivery channel.
In one embodiment, a powder vial may include an air valve (e.g., located at the proximal end of the powder vial) to allow air to flow into the powder vial as a dose of powder is being dispensed and/or sucked into the powder delivery channel.
Referring to
Referring to
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Referring to
In one embodiment, the powder vial 214 preferably includes a filter 246 that is held by a filter holder 247, which is adapted to support the filter 246 as the filter moves along the axis A1 toward the lower end of the powder vial 214 and the powder chamber 245.
In one embodiment, the powder vial 214 preferably includes a spring 249 that urges the filter holder 247 and the filter 246 toward the lower, open end of the powder vial 214 for forcing the powder from the powder reservoir 219 and into the powder chamber 245.
In one embodiment, the powder reservoir 219 is maintained so that the volume of the powder chamber 245 is substantially filled with powder, with substantially no free air space or minimal free air space. The inventors of U.S. Pat. No. 10,507,293, the disclosure of which is hereby incorporated by reference herein, discovered that such an arrangement results in better uniformity of powder expression throughout an expression cycle, i.e., from when the combined powder and liquid delivery device 200 is fully charged with powder to when the powder reservoir 219 has been fully substantially emptied of all remaining powder, as well as resulting in better directional expressing uniformity, i.e., in minimal differences between the expression of powder with the applicator tip directed horizontally relative to being directed vertically.
In one embodiment, the spring 249 serves as a compressible advancer of the filter holder 247 and the filter 246. In one embodiment, when the powder delivery system is activated, a flow of air expresses the powder from the distal end of the combined powder and liquid delivery device 200. Simultaneously, the filter holder 247 and the filter 246 are compressed by the spring 249, which, in turn, applies pressure on the filter holder 247 and the filter 246, thereby causing the filter holder 247 and the filter 246 to move along the axis A1 toward the lower end of the powder vial 214 for decreasing the volume of the powder reservoir 219 as the powder is expressed from the combined powder and liquid delivery device 200.
Thus, upon each expression of the powder from the combined powder and liquid delivery device 200, the filter holder 247 and the filter 246 advance toward the lower end of the powder vial 214 to take up the space within the powder reservoir 219 that is freed by the expressed powder. This action results in the volume of the powder reservoir 219 being constantly adjusted to correspond to the volume of the powder remaining in the powder reservoir 219 of the powder vial 214.
In one embodiment, the powder vial 214 preferably includes an end cap 255 having a one-way valve 257 incorporated therein that enables ambient air to be drawn through the length of the powder vial and into the delivery device housing 206. In one embodiment, when a powder delivery system generates a vacuum within the powder chamber 245, a dose of powder within the powder vial 214 is drawn into the powder chamber 245.
In one embodiment, when the vacuum is generated by the powder delivery system, ambient air is drawn into the powder vial 214 via the one-way valve 257. The ambient air passes through one or more apertures in the filter holder 247 and through the filter 246. The air preferably fills the bellows of a powder delivery system. As the powder is supplied from the lower end of the powder vial 214, the spring 249 forces the filter holder 247 and the filter 246 in a downward direction (i.e., toward the lower, open end of the powder vial) for pushing the powder that remains within the powder reservoir 219 of the powder vial 214 toward the lower end of the powder reservoir 219.
Referring to
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In one embodiment, the outer diameter of a powder connector may be smaller than an outer diameter of a liquid connector to provide a fail-safe means to ensure that the applicator tip can be connected in only a single orientation so that the powder delivery channel in the applicator tip is properly aligned with the powder delivery system of the combined powder and liquid delivery device and so that the liquid delivery channel is properly aligned with the liquid delivery system of the combined powder and liquid delivery device.
Referring to
Referring to
In one embodiment, the combined powder and liquid delivery device 600 preferably includes an applicator tip 624 that contains a powder delivery channel (e.g., a powder lumen) that is in fluid in communication with the powder housing 606A and the powder delivery system 620, and a liquid delivery channel (e.g., a liquid lumen) that is in fluid communication with the liquid housing 606B and the liquid delivery system 622. In one embodiment, the combined powder and liquid delivery device 600 desirably includes an applicator tip base 626 having a powder connector 630 and a liquid connector 632, which include segments of the respective powder and liquid delivery channels.
In one embodiment, the combined powder and liquid delivery device 600 preferably includes a delivery device frame 615 that interconnects and supports the powder housing 606A and the liquid housing 606B. In one embodiment, the applicator tip base 626 preferably includes a stabilizing bar 686 that is coupled with a distal end of the delivery device frame 615 for stabilizing the applicator tip 624 to prevent the applicator tip 624 from twisting and/or rotating about its longitudinal axis.
In one embodiment, a first connecting collar 634 secures the powder connector 630 of the applicator tip 624 with the distal end of the powder housing 606A and a second connecting collar 636 secures the liquid connector 632 of the applicator tip 624 with the distal end of the liquid housing 606B.
In one embodiment, the combined powder and liquid delivery device 600 preferably includes a first one-way valve 642 that is in communication with the powder housing 606A for enabling ambient air to be drawn into the powder housing 606A when the powder delivery system 620 is operated to generate a vacuum inside the powder housing 606A.
In one embodiment, the combined powder and liquid delivery device 600 preferably includes a second one-way valve 659 that enables ambient air to be drawn into the liquid housing 606B when a syringe plunger 676 of the liquid delivery system 622 is retracted in a distal direction DIR2.
Referring to
In one embodiment, the combined powder and liquid delivery device 600 preferably includes the device frame 615 that supports the powder housing 606A and the liquid housing 606B. In one embodiment, a powder delivery system 620 is assembled with the powder housing 606A and a liquid delivery system 622 is assembled with the liquid housing 606B. In one embodiment, the powder delivery system 620 is activated for dispensing a powder from the distal end of the combined powder and liquid delivery device 600, and the liquid delivery system 622 is activated for dispensing a liquid from the distal end of the combined powder and liquid delivery device 600.
In one embodiment, the powder housing 606A preferably includes a powder chamber 645 that is adapted to receive a powder, which may be delivered from the distal end of the combined powder and liquid delivery device 600 using the powder delivery system 620. In one embodiment, the powder chamber 645 is in fluid communication with the powder delivery channel 660 of the combined powder and liquid delivery device 600. The powder delivery channel 660 desirably extends to the distal end 604 of the applicator tip 624 (
In one embodiment, the powder delivery system 620 including the bellows 652 may be detached from the proximal end of the powder housing 606A so that powder may be inserted and/or packed into the powder chamber 645. Once the powder has been packed into the powder chamber 645, the powder delivery system 620 may be reattached to the proximal end of the powder housing 606A. In one embodiment, the powder delivery system 620 preferably includes an end cap 685 that may be releasably secured to the proximal end of the powder housing 606A. In one embodiment, the powder delivery system 620 preferably includes the filter 646 and the filter holder 647 that supports the filter 646 as the filter moves distally (DIR1) within the powder housing 606A.
In one embodiment, the powder delivery system 620 preferably includes the bellows 652 and an internal bellows spring 655 that urges the bellows 652 to return to the extended position shown in
Referring to
In one embodiment, the combined powder and liquid delivery device 600 preferably includes the one-way valve 648 that is located between the distal opening of the powder. housing 606A and a segment of the powder delivery channel 660 that extends into the powder connector 630 of the applicator tip base 626. In one embodiment, the one-way valve 648 preferably includes a ball 650 that is free to move proximally and distally within a central chamber of the one-way valve 648. In one embodiment, the one-way valve may operate in a manner that is similar to the one-way valve shown and described above in
Referring to
In one embodiment, the syringe barrel 674 preferably surrounds a liquid chamber 675 that is adapted to receive a liquid (e.g., a powder activation fluid).
In one embodiment, the liquid delivery system 622 preferably includes a syringe plunger spring 680 that is configured to urge the syringe plunger to return to the extended position shown in
In one embodiment, the liquid delivery system 622 is preferably adapted to draw a liquid into the liquid chamber 675 of the syringe barrel 674, and then force the liquid from an opening at a distal end of the syringe barrel, whereupon the liquid will flow downstream through the liquid delivery channel 668 for being delivered from the distal end of the applicator tip 624. The combined powder and liquid delivery device 600 preferably include a first one-way valve 682 that enables a liquid to be drawn into the liquid chamber 675 of the syringe barrel 674 when the syringe plunger 676 is retracted in the proximal direction DIR2. As the syringe plunger 676 and the piston 678 are retracted in the proximal direction DIR2, a vacuum is created within the liquid chamber 675 of the syringe barrel 674 for drawing liquid through the first one-way valve 682 and into the liquid chamber 675.
In one embodiment, as the syringe plunger 676 is depressed in the distal direction DIR1, the liquid within the liquid chamber 675 of the syringe barrel 674 is forced to flow in the distal direction DIR1 for passing through the second one-way valve 684 and into the liquid delivery channel 668 of the combined powder and liquid delivery device 600. The liquid preferably travels through the liquid connector 632 of the applicator tip base 626 of the applicator tip 624.
Referring to
In one embodiment, the powder delivery system 620 may be removed from the powder housing 606A so that powder may be disposed (e.g., packed) within the powder chamber 645 (
Referring to
In one embodiment, as air is drawn into the bellows 652, a vacuum is generated within the powder chamber 645 of the powder housing 606A. The vacuum pulls the ball 650 of the one-way valve 648 so that the ball seats against a proximal sealing surface 662 of the one-way valve 648 for preventing any moisture within the powder delivery channel 660 from reaching the powder chamber 645. The one-way valve 648 also preferably prevents the moisture from entering the tortuous pathway 651 or the powder chamber 645, which could clog the combined powder and liquid delivery device 600.
In one embodiment, when the bellows 652 is compressed in the distal direction DIR1, the filter holder 647 and the filter 646 move distally for pushing the powder within the powder chamber 645 toward the distal end of the powder housing 606A. The high-pressure air generated by the compressed bellows 652 preferably flows distally through the filter 646 for forcing the powder to flow around the gaps 649A, 649B (
As the high-pressure air flows distally (DIR1) through the one-way valve 648, the high-pressure air forces the ball 650 against the ball stop 665 (
Referring to
In one embodiment, the filter holder 647 preferably has a plunger stem 653 that extends proximally from the filter holder 647 toward the proximal end of the powder housing 606A. The bellows spring 655 is positioned on the plunger stem 653. The bellows spring 655 is preferably positioned between the bellows 652 and the filter holder 647, and is partially inside the bellows 652, and more specifically between the top, free end of the bellows 652 and the filter holder 647.
In one embodiment, the filter holder 647 and the filter 646 are coaxially and slidably moveable within the powder housing 606A. In one embodiment, the filter holder 647 preferably has one or more apertures 657 (
In one embodiment, the filter 646 (e.g., a microporous filter) snugly and slidably fits within the powder housing 606A and moves together with the filter holder 647. A portion of the powder housing 606A that is located between the filter 646 and the powder exit opening 691 of the powder housing defines the powder chamber 645, which may be filled with a powder (not shown). In one embodiment, the volume of the powder chamber 645 preferably decreases as the filter holder 647 and the filter 646 advance toward the distal end of the powder housing 606A.
In one embodiment, the powder housing 606 preferably includes the tortuous pathway 651 (
In one embodiment, the tortuous pathway 651 preferably prevents powder (not shown) in the powder chamber 645 from exiting the combined powder and liquid delivery device 600 via the powder delivery channel 660 when no air flow is present (e.g., prevents the loss of powder when the combined powder and liquid delivery device 600 is pointed down, especially when the combined powder and liquid delivery device is subject to shaking or vibration or any variable acceleration movements). The tortuous pathway 651 prevents unintentional expression of small quantities of powder from the powder chamber 645, while allowing powder expression when driven by air flow.
Referring to
In one embodiment, upon applying pressure on the free end of the bellow 652, the bellows 652 compresses, which generates positive air pressure inside the bellows. The air flows distally through the one or more apertures 657 (
In one embodiment, upon release of pressure on the bellows 652, the bellows spring 655 returns the bellows to an uncompressed state, creating a vacuum inside the bellows 652. Air or gas is drawn into the bellows 652, with the air entering the powder housing 606A via the one-way valve 643 (
In one embodiment, the powder chamber 645 is maintained so that the volume of the powder chamber 645 is substantially filled with powder, with substantially no free air space or minimal free air space. The inventors of U.S. Pat. No. 10,507,293, the disclosure of which is hereby incorporated by reference herein, discovered that such an arrangement results in better uniformity of powder expression throughout an expression cycle, i.e., from when the combined powder and liquid delivery device 600 is fully charged with powder to when the powder chamber 645 has been fully emptied of all remaining powder, as well as resulting in better directional expression uniformity, i.e., in minimal differences between the expression of powder with the applicator tip directed horizontally relative to being directed vertically.
In one embodiment, the bellows spring 655 serves as a compressible advancer of the filter holder 647 (
In one embodiment, during each depression or compression of the bellows 652, which generates air flow and powder expression from the powder chamber 645, the filter holder 647 and the filter 646 are simultaneously driven toward the distal end of the powder housing 606A by the bellows spring 655, which is depressed upon compression of the bellows 652. Thus, upon each expression of the powder from the combined powder and liquid delivery device 600, the filter holder 647 and the filter 646 advance distally to take up the space within the powder chamber 645 that is freed by the expressed powder. This action results in the volume of the powder chamber 645 being constantly adjusted to correspond to the volume of the powder remaining inside the powder chamber 645.
In one embodiment, upon release of the bellows 652 so that it is no longer being compressed, the compression on the spring 655 is released so that the spring is free to expand in the proximal direction DIR2 (
In one embodiment, the filter holder 647 and the filter 646 are configured for snugly and slidably fitting inside the powder housing 606A. After each cycle, the plunger 653 and the filter 646 remain in the position furthest advanced during the latest cycle of powder expression. When the pressure on the bellows 652 is removed and the bellows expands for drawing air into the bellows, the filter holder 647 and the filter 646 do not move in the proximal direction DIR2, but instead maintain the closest position to the distal end of the powder housing 606A that was achieved during the prior powder expression cycle. The frictional engagement of the filter holder 647 and the filter 646 against the inner surface of the powder housing 606A preferably prevents easy movement of the filter holder 647 and the filter 646 in a rearward direction, i.e., in the proximal direction DIR2.
Depression of the bellows 652 results in simultaneous generation of gas pressure within the combined powder and liquid delivery device 600 and pressure on the spring 655, which, in turn, forces the filter holder 647 with the filter 646 to advance distally (DIR1) within the powder chamber 645 to take up any space freed by the powder expressed from the powder chamber 645.
In one embodiment, prior to any expression of the powder, the spring 655 generates no or very little pressure on the powder in the powder chamber 645. Because there is no or very little constant pressure from the spring 655 on the powder in the powder chamber 645, potential agglomeration and caking of powder are prevented.
In one embodiment, the spring 655 is positioned on the plunger stem 653. The spring 655 is preferably located between the top or free end of the bellows 652 and the proximal side of the filter holder 647. In one embodiment, a proximal end of the spring 655 touches the top or free end of the bellows 652. In one embodiment, the proximal end of the spring may be positioned a distance from the top of the bellows 652 (e.g., about 0-20 mm)
Referring to
Referring to
In one embodiment, the combined powder and liquid delivery device 700 desirably includes a first vial 714 (e.g., a powder vial; a hemostatic powder vial) that is configured for being connected with the delivery device housing 706 for supplying a powder, and a liquid tank 718 that is configured for being assembled with a lower end of the handle 725 for supplying a liquid.
In one embodiment, the combined powder and liquid delivery device 700 preferably includes an applicator tip 724 that is coupled to a distal end of the device housing 706 via a connecting collar 734. The applicator tip 724 is preferably adapted for delivering a powder and a liquid from the distal end 704 of the combined powder and liquid delivery device 700. In one embodiment, the applicator tip 724 preferably includes a dual-lumen powder and liquid connector 794 that joins together the powder delivery channel 760 and the liquid delivery channel 768 of the combined powder and liquid delivery device 700. In one embodiment, the applicator tip 724 includes a powder delivery opening 738 for delivering the powder from the distal end of the combined powder and liquid delivery device. The applicator tip 724 also preferably includes a liquid spray cup 740 for delivering the liquid from the distal end of the combined powder and liquid delivery device.
In one embodiment, the applicator tip 724 preferably includes a flexible section 725 that enables the dual-lumen powder and liquid connector 794 and/or a distal end of the applicator tip 724 to be angulated relative to a proximal section of the applicator tip that extends along the axis A4 (
Referring to
In one embodiment, when the lower end of a trigger 723 of the liquid delivery system 722 moves in the distal direction DIR1, a liquid stored in the liquid tank 718 is drawn into the liquid delivery channel 768 of the device housing 706. When the trigger 723 is compressed toward the handle 725 in the proximal direction DIR2, the liquid within the liquid delivery channel 768 is forced downstream through the applicator tip 724 for being sprayed from the liquid spray cup 740 located at the distal end 704 of the applicator tip 724.
Referring to
In one embodiment, the powder delivery system 720 of the combined powder and liquid delivery device 700 preferably includes a filter 746 located between the bellows 752 and the powder chamber 745. The filter 746 preferably allows air to pass therethrough, however, the filter 746 prevents the powder from passing therethrough and into the bellows 752 as air flows into and out of the bellows 752.
In one embodiment, the powder vial 714 containing a powder within the powder compartment 742 is connected to the powder connector 712 of the delivery device housing 706. so that the powder may be drawn through the powder inlet port 715 and into the powder chamber 745 of the powder delivery channel 760. In one embodiment, when the bellows 752 is expanded in the distal direction DIR1, a vacuum is created by the expanding bellows 752, which draws air through the filter 746 for filling the bellows 752. The action of the powder delivery system 720 preferably generates a vacuum within the powder chamber 745, which draws powder from the powder compartment 742 of the powder vial 714, through the powder inlet port 715, and into the powder chamber 745 of the powder delivery channel 760.
In one embodiment, as the bellows 752 creates the vacuum within the powder delivery channel 760, the ball 750 of the one-way valve 748 prevents any moist air in the powder delivery channel 760 from being drawn into the portion of the powder delivery channel 760 that is located within the device housing 706, thereby minimizing the likelihood of moisture reacting with the powder within the powder chamber 745 and the proximal end of the powder delivery channel 760, which could clog the device.
In one embodiment, after the expanding bellows 752 has generated a vacuum for drawing powder into the powder chamber 745, the bellows 752 may be compressed in the proximal direction designated DIR2 for generating high pressure air that forces the powder within the powder chamber 745 to flow downstream through the powder delivery channel 760, flow around the ball 750 of the one-way valve 748, and flow into a distal section of the powder delivery channel 760 that is located within the applicator tip 724 of the combined powder and liquid delivery device 700.
In one embodiment, the applicator tip 724 preferably includes both the powder delivery channel 760 and a liquid delivery channel 768 (
Referring to
In one embodiment, the liquid delivery system 722 may include a drainage tube 765 that is utilized for drawing liquid and/or air into the liquid delivery channel 768 of the combined powder and liquid delivery device 700.
In one embodiment, the combined powder and liquid delivery device 700 preferably includes an enclosure 774 (e.g., a barrel) that defines a liquid chamber 775. The combined powder and liquid delivery device 700 preferably include a plunger 776 having a proximal end coupled with the trigger 723 and a distal end that is coupled with a piston 778. The distal end of the plunger 776 and the piston 778 are disposed within the liquid chamber 775 of the barrel 774.
In one embodiment, the combined powder and liquid delivery device 700 preferably includes a first one-way valve 782 that is located downstream of the distal end of the drainage tube 765 and a second one-way valve 784 that is located downstream of the liquid chamber 775 of the barrel 774.
In one embodiment, the trigger 723 may be extended in the distal direction DIR1 for generating a vacuum within the liquid chamber 775 to draw the liquid from the liquid tank 718 and into the liquid chamber 775. A spring 727 (
In one embodiment, after the liquid chamber 775 has been at least partially filled with a liquid, the trigger 723 may be pulled proximally (DIR2), which forces the liquid from the liquid chamber 775 and into the liquid delivery channel 768 of the combined powder and liquid delivery device. As the trigger 723 is squeezed, the spring 727 (
Referring to
Referring to
In one embodiment, the filter 806 is mounted on the filter carriage 808, and the subassembly of the filter and filter carriage are mounted on the filter carriage guide shaft 878 of the actuator assembly.
Referring to
Referring to
Referring to
Referring to
In one embodiment, the proximal end 818 of the powder housing 804 preferably includes a proximal opening 834 that provides access to the powder chamber 832. In one embodiment, the proximal end 818 of the powder housing 804 includes a pair of alignment tabs 836A, 836B that are adapted to engage a corresponding pair of alignment notches formed in an outer surface of the fixed guide 810 (
Referring to
In one embodiment, the filter carriage 808 preferably includes a spring hub 844 that projects proximally from the filter support base 838, which is adapted to engage a distal end of the compression spring 814 (
In one embodiment, the filter carriage 808 preferably includes a pair of hooks 846A, 846B that are used for locking and releasing the filter carriage 808 with the fixed guide 810 (
Referring to
In one embodiment, the proximal end 848 of the fixed guide 810 desirably includes an annular flange 854 that is adapted to abut against the proximal end 818 of the powder housing 804 (
In one embodiment, the fixed guide 810 preferably includes a pair of alignment notches 856A, 856B that extend through the band 854. The pair of alignment notches 856A, 856B preferably mesh with the respective alignment tabs 836A, 836B at the proximal end 818 of the powder housing 804 (
Thus, in one embodiment, when the fixed guide 810 is assembled with the proximal end of the powder housing, the fixed guide will remain stationary relative to the powder housing and will not more axially or rotate relative to the powder housing.
In one embodiment, the distal end 850 of the fixed guide 810 preferably includes a step 858, which may also be referred to as a stop, that is used for initially locking the filter carriage 808 (
In one embodiment, when the hooks of the filter carriage are aligned with the release slots 860A, 860B of the fixed guide 810, the compression spring 814 (
Referring to
In one embodiment, the actuator assembly 812 preferably includes a sealing band 872 that is adapted to engage an inner surface of the fixed guide 810 at the proximal end 848 of the fixed guide (
In one embodiment, the actuator assembly 812 preferably includes a pair of actuating legs 874A, 874B that project distally beyond the distal face 866 of the rotatable actuating knob 862. In one embodiment, the distal ends of the actuating legs 874A, 874B have actuating leg hooks 876A, 876B, respectively, that are adapted to engage the distal end 850 of the fixed guide 810 (
In one embodiment, as the rotatable actuating knob 862 is rotated, the actuating legs 874A, 874B rotate simultaneously with the rotatable actuating knob.
In one embodiment, the actuator assembly 812 preferably includes the filter carriage guide shaft 878 that projects distally beyond the distal ends of the actuating legs 874A, 874B. In one embodiment, the subassembly of the filter 806 and the filter carriage 808 (
In one embodiment, the distal end 880 of the filter carriage guide shaft 878 preferably includes a compressible structure 882 that may be compressed for installing the filter/filter carriage subassembly onto the filter carriage guide shaft 878. In one embodiment, the filter carriage guide shaft 878 desirably includes an annular stop 884 located adjacent the distal end of the guide shaft that holds the filter/filter carriage subassembly on the guide shaft and prevents the filter/filter carriage subassembly from sliding off the distal end 880 of the filter carriage guide shaft 878.
In one embodiment, the pair of air inlet channels 870A, 870B are located adjacent the proximal end 886 of the filter carriage guide shaft 878. In one embodiment, the pair of air inlet channels 870A, 870B guide the air that enters into the powder housing 804 (
Referring to
Referring to
The powder vial assembly 802 preferably includes the actuator assembly 812 that is secured to the fixed guide 810 adjacent the proximal end 818 of the powder housing 804. The actuator assembly 812 preferably includes the filter carriage guide shaft 878 that supports the subassembly of the filter 806 and the filter carriage 808, which are adapted to slide over the filter carriage guide shaft 878.
In one embodiment, the one-way valve 816 is disposed within the air inlet opening 868 (
Referring to
In one embodiment, the rotatable actuating knob 862 of the actuator assembly 812 may be rotated for rotating the actuating legs 874A, 874B (
Referring to
In one embodiment, ambient air may be drawn through the one-way valve 816 for being directed through the pair of air channels 870A, 870B. In one embodiment, the inflowing air preferably flows distally around the outer surface of the filter carriage guide shaft 878. The air provides positive pressure for forcing the powder within the powder chamber 832 to flow toward the powder dispensing opening 826 located at the distal end 822 of the powder housing 804.
The spring 814 applies a continuous force on the filter support plate 838 of the filter carriage 808. Once the filter carriage 808 guide has been released from the fixed guide 810, as each dose of powder is dispensed from the powder chamber 832, a void will form in the powder chamber, whereupon the compression spring 814 applies a force on the filter carriage that urges the filter carriage 808 to move distally (e.g., slide distally over the filter carriage guide shaft in the direction DIR1) for taking up any excess space that is created by removing a dose of powder from the powder chamber 832.
In one embodiment, as a dose of powder is drawn out of the powder dispensing opening 826 located that the distal end 822 of the powder housing 804, the spring 814 presses the filter carriage 808 and the filter 806 toward the distal end 822 of the powder housing 804 to take up any excess space that was created upon expressing a dose of powder. The action of the compression spring 814 continues as each dose of powder is dispensed from the powder housing 804.
The powder vial assembly 802 disclosed herein provides numerous advantages over the prior art including but not limited to the ability to store the powder separate and apart from a combined powder and liquid delivery device for maintaining the powder in an optimal state and/or condition.
In one embodiment, the powder vial assembly is specially designed to assist feeding powder into the powder delivery channel. In one embodiment, the powder vial assembly may comprise a spring/filter assembly that is configured to push the powder into a powder dispensing opening of a powder housing. In one embodiment, the powder vial assembly may comprise an air valve at a proximal end of the powder vial assembly that allows air to enter the powder vial assembly when a dose of powder is sucked into the powder delivery channel.
While the foregoing is directed to embodiments of the present invention, other and further embodiments of the invention may be devised without departing from the basic scope thereof, which is only limited by the scope of the claims that follow. For example, the present invention contemplates that any of the features shown in any of the embodiments described herein, or incorporated by reference herein, may be incorporated with any of the features shown in any of the other embodiments described herein, or incorporated by reference herein, and still fall within the scope of the present invention.
Filing Document | Filing Date | Country | Kind |
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PCT/CN2021/117624 | 9/10/2021 | WO |