Claims
- 1. A tool system for use in the removal and installation of segmental valve keepers in an internal combustion engine having cylinder heads with four valves per cylinder, each valve being recessed in an engine head and including a recessed valve spring; said tool system comprising:(a) a hand-held keeper remove/install tool comprising an aluminum, elongated handle body and a piston cylinder; said handle body having a cylindrical shape and including a cylindrical axial cavity that is open at one end of said handle body, said handle body also including hand grip means; said piston cylinder comprising: an aluminum, elongated cylindrical body member having one end for keeper removal use, designated the remove function end, and a distal end for keeper installation use, designated the install function end, said body member including a first axial bore in said remove function end that is cylindrical in shape and stepped to seat an annular magnet, and a second axial bore in said install function end; said body member having a diameter sized to fit snugly into said axial cavity in the end of said handle member; an annular shaped magnet, said magnet being embedded in said first axial bore in said remove function end; means for retaining said magnet in said first axial bore; means for centering said install function end of said piston cylinder on a valve stem; a steel, spring-loaded, tubular piston member which is fitted axially in said second axial bore; and means for retaining said piston member in said second axial bore; said remove function end of said piston cylinder, when being pressed down on a valve spring retainer, compressing said valve spring and releasing said valve keeper; said magnet then drawing released keeper segments radially and outwardly off the top of said valve stem and holding said keeper segments free of said valve stem for removal by a user; said install function end of said piston cylinder, when being pressed down on a segmental valve keeper placed for installation and on a valve spring retainer, compressing said valve spring and opening the top end of said valve stem; said piston member applying pressure to the segments of said valve keeper, causing said segments to engage a groove near the top of said valve stem, and then permitting said valve spring to extend upwards, causing said valve spring retainer to surround and grip said valve keeper, locking said valve spring retainer in place; and, (b) an engine head clamping device comprising: a rigid, aluminum support base, having an elongated rectangular shape, a generally flat top portion and two opposing longitudinal sides; having open opposing ends and an open bottom; said top portion including a recessed inverted T-shaped channel with a top slit opening along its longitudinal axis; said longitudinal sides each including an inwardly projecting ledge along its length for slidingly holding a drawer; a drawer, having an elongated rectangular shape and sized to fit slidingly in said support base under said top portion, said drawer being partitioned to provide separated storage for spare equipment parts, a tool, valve keepers and other valve parts; two clamp post assemblies, each clamp post assembly comprising an L-shaped post and a padded clamp; said post comprising a rigid, metal upright strip, having flat sides and parallel straight edges, and a rigid flat-sided metal foot strip that is joined to the bottom of said upright strip with the flat plane of said foot strip projecting at 90 degrees to the vertical edges of said upright strip, the lower portion of said post being shaped and sized to fit slidingly in said top slit opening and said T-shaped channel in the top portion of said support base; said clamp incorporating a hand operated locking grip and being fastened slidingly to the upright strip portion of said post; and a multiplicity of valve stem supports, each valve stem support having a compressible surface for holding the bottoms of valve stems and including provision for mounting in said T-shaped channel on said support base, each valve stem support being mounted and fixed in position corresponding to the location of each set of four cylinder valves in system use, said engine head being first placed on the top of said support base so that each cylinder set of valve stems rests on a valve stem support; one said clamp post assembly then being pushed into each end of said support base, sliding in said recessed channel, and the padded clamps adjusted to bear down on the top ends of the engine head; said keeper remove/install tool then being held firmly by a user who inserts the piston cylinder portion of the tool in the bore of a valve for removal and installation of a valve keeper in a valve assembly; and during the entire operation, the engine head is secured in position and the valve stems for each cylinder are gently supported and prevented from movement by said engine head clamping device, avoiding possible damage to the valve stems or bores, and any loss of parts.
- 2. The tool system as defined in claim 1, wherein: said means for centering said install function end of said piston cylinder on a valve stem includes a spring-loaded steel centering pin that is fitted axially in said second axial bore, above said piston member and positioned to protrude through the center opening of said piston cylinder in order for the pin to bear on the top end surface of said valve stem.
- 3. The tool system as defined in claim 1, wherein: said valve stem supports, each comprise a hemi-sphere shaped, compressible pad which is made of a dense, elastic material, a metal disc member to which said pad is fastened, and a portion of T-section rail that is joined to the center bottom surface of said disc member, with the attached T-section rail inverted and projecting downwards; said attached T-section rail providing a means for attaching each valve stem support to said support base of said engine head clamping device.
- 4. A tool system for use in the removal and installation of segmental valve keepers in an internal combustion engine having cylinder heads with two valves per cylinder, each valve assembly having its valve spring exposed and above the engine head block ; said tool system comprising:(a) a hand-held keeper remove/install tool comprising a steel, elongated handle body and a piston cylinder; said handle body having a cylindrical shape and including a cylindrical axial cavity that is open at one end of said handle body, said handle body also including hand grip means; said piston cylinder comprising: a steel, elongated cylindrical body member having one end for keeper removal use, designated the remove function end, and a distal end for keeper installation use, designated the install function end, said body member including a first axial bore in said remove function end that is cylindrical in shape and stepped to seat an annular magnet, and a second axial bore in said install function end; said body member having a diameter sized to fit snugly into said axial cavity in the end of said handle member; an annular shaped magnet, said magnet being embedded in said first axial bore in said remove function end; means for retaining said magnet in said first axial bore; means for centering said install function end of said piston cylinder on a valve stem; a steel, spring-loaded, tubular piston member which is fitted axially in said second axial bore; and means for retaining said piston member in said second axial bore; said removal end of said piston cylinder, when being pressed down on a valve spring retainer, compressing said valve spring and releasing said valve keeper; said magnet then drawing released keeper segments radially and outwardly off the top of said valve stem and holding said keeper segments free of said valve stem for removal by a user; said install function end of said piston cylinder, when being pressed down on a segmental valve keeper placed for installation and on the valve spring retainer, compressing said valve spring and opening the top end of said valve stem; said piston member applying pressure to the segments of said valve keeper, causing said segments to engage a groove near the top of said valve stem, and then permitting said valve spring to extend upwards, causing said valve spring retainer to surround and grip said valve keeper, locking said valve spring retainer in place; and, (b) an engine head clamping device comprising: a rigid, aluminum support base, having an elongated rectangular shape, a generally flat top portion and two opposing longitudinal sides; having open opposing ends and an open bottom; said top portion including a recessed inverted T-shaped channel with a top slit opening along its longitudinal axis; said longitudinal sides each including an inwardly projecting ledge along its length for slidingly holding a drawer; a drawer, having an elongated rectangular shape and sized to fit slidingly in said support base under said top portion, said drawer being partitioned to provide separated storage for spare equipment parts, valve keepers and other valve parts; two clamp post assemblies, each clamp post assembly comprising an L-shaped post and a padded clamp; said post comprising a rigid, metal upright strip, having flat sides and parallel straight edges, and a rigid flat-sided metal foot strip that is joined to the bottom of said upright strip with the flat plane of said foot strip projecting at 90 degrees to the vertical edges of said upright strip, the lower portion of said post being shaped and sized to fit slidingly in said top slit opening and said T-shaped channel in the top portion of said support base; said clamp incorporating a hand operated locking grip and being fastened slidingly to the upright strip 10 portion of said post; and a multiplicity of valve stem supports, each valve stem support having a compressible surface for holding the bottoms of valve stems and including provision for mounting in said T-shaped channel on said support base, each valve stem support being mounted and fixed in position corresponding to the location of each set of two cylinder valves ; in system use, said engine head being first placed on the top of said support base so that each cylinder set of valve stems rests on a valve stem support; one said clamp post assembly then being pushed into each end of said support base, sliding in said recessed channel, and the padded clamps adjusted to bear down on the top ends of the engine head; said keeper remove/install tool then being held firmly by a user who pushes the piston cylinder portion of the tool down on a valve retainer to compress the valve spring for removal and installation of a valve keeper in a valve assembly; and during the entire operation, the engine head is secured in position and the valve stems for each cylinder are gently supported and prevented from movement by said engine head clamping device, avoiding possible damage to the valve stems and any loss of parts.
- 5. The tool system as defined in claim 4, wherein: said means for centering said install function end of said piston cylinder on a valve stem includes a spring-loaded steel centering pin that is fitted axially in said second axial bore, above said piston member and positioned to protrude through the center opening of said piston cylinder in order for the pin to bear on the top end surface of said valve stem.
- 6. The tool system as defined in claim 4, wherein: said valve stem supports, each comprise a hemi-sphere shaped, compressible pad which is made of a dense, elastic material, a metal disc member to which said pad is fastened, and a portion of T-section rail that is joined to the center bottom surface of said disc member, with the attached T-section rail inverted and projecting downwards; said attached T-section rail providing a means for attaching each valve stem support to said support base of said engine head clamping device.
- 7. The tool system as defined in claim 4, wherein: said handle body and said cylindrical body member of said piston cylinder are made of hard aluminum.
Parent Case Info
This application claims the benefit of provisional application No. 60/226,944, filed Aug. 22, 2000.
US Referenced Citations (4)
Provisional Applications (1)
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Number |
Date |
Country |
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60/226941 |
Aug 2000 |
US |