Field of the Invention
The present invention relates to a combustion apparatus and a water heater having the same.
Description of the Related Art
Specific examples of a combustion apparatus include the ones described in Japanese Patent Applications Laid-open Nos. 2013-231559 and 2005-69640.
In each of the combustion apparatuses described in Japanese Patent Applications Laid-open Nos. 2013-231559 and 2005-69640, heat shield plates are placed inside the side-wall portions of a burner case containing a burner. In each of the heat shield plates, at a position closer to the lower portion thereof, a substantially horizontal stepped portion is formed, and air passage holes are provided in the stepped portion. A part of air sent from a fan attached to a bottom portion of the burner case into the burner case upwardly passes through the air passage holes to flow upward along the inner side surfaces of the heat shield plate. This provides the effect of cooling the heat shield plate and the effect of the air flow inhibiting a flame from the burner and combustion gas from coming into contact with the heat shield plate. As a result, it is possible to inhibit the side-wall portions of the burner case from reaching extraordinarily high temperatures, while preventing heat damage to the heat shield plate.
However, as will be described next, the prior-art technique described above still has room for improvement.
Air sent from the fan into the burner case is intrinsically air for combustion to be used for the combustion drive of the burner. On the other hand, air upwardly passing through the air passage holes of the heat shield plate does not contribute to the combustion in the burner. As a result, when it is attempted to supply a large amount of air into the air passage holes of the heat shield plate, while controlling the amount of air used for the combustion drive of the burner to a proper value, it becomes necessary to increase the amount of air supplied into the burner case by increasing the size of the fan, the number of revolutions of the fan, or the like.
Water heaters include one which uses a heat exchanger of a type referred to as a single-case double-water-tube system in which two types of heat transfer tubes are contained in a side-by-side state in one case. In such a type of water heater, two burners are used to correspond to two types of heat transfer tubes and it is common practice to divide a region above these burners into two regions using a panel divider. It has conventionally been attempted to also cool the panel divider mentioned above using air in the same manner as for the heat shield plate described above. However, in such a case also, the same trouble as described above occurs.
An object of the present invention has been found in circumstances as described above and lies in providing a combustion apparatus capable of properly cooling and protecting a heat shield plate, while reducing an amount of consumed air used to cool the heat shield plate and a water heater having the same.
To solve the problem described above, the present invention uses the following technical means.
A combustion apparatus provided in accordance with a first aspect of the present invention includes at least one burner having an upward flame hole surface to form flames, a fan which supplies air from under the burner such that air flows upward, and a heat shield plate including a main plate portion located on a lateral side of a flame formation region above the burner to erect in a vertical height direction, a stepped portion protruding from a lower end of the main plate portion toward the burner and set at approximately the same height as that of the flame hole surface, and air passage holes provided in the stepped portion to extend therethrough so as to allow air supplied from the fan and travelling from under the stepped portion to upwardly pass the air passage holes. The main plate portion is provided with a facing wall portion which protrudes from a middle part of the main plate portion in the vertical height direction thereof toward the flame formation region and faces the air passage holes so as to be subjected to a collision with air travelling upward from the air passage holes.
Preferably, the facing wall portion has a substantially horizontal shape.
Preferably, the facing wall portion is configured so as not to be located closer to the flame formation region than the stepped portion in a horizontal direction.
Preferably, the facing wall portion is configured so as not to be located closer to the flame formation region than the air passage holes in the horizontal direction.
Preferably, the combustion apparatus according to the present invention further includes a burner case including a plurality of side-wall portions surrounding a periphery of the burner to contain the burner therein. The heat shield plate is provided so as to cover an inner side surface of at least one of the plurality of side-wall portions.
Preferably, the heat shield plate further includes an upper plate portion extending upward from a front end edge of the facing wall portion to form a part of the main plate portion, and a lower plate portion extending downward from a front end edge of the stepped portion to face and come into contact with or face and come closer to aside surface portion of the burner, and a downwardly opening void portion into which a part of air supplied from the fan flows is formed between the heat shield plate and the side-wall portion of the burner case.
Preferably, the burner includes a plurality of burner main bodies each having a flat overall shape and a flame hole surface extending in a given direction as the flame hole surface. The plurality of burner main bodies are arranged in a direction crossing a longitudinal direction of the flame hole surface, and, as the heat shield plate, a pair of heat shield plates are provided to cover respective inner side surfaces of a pair of side-wall portions which are included in the plurality of side-wall portions and located on both lateral sides of the burner in a direction in which the plurality of burner main bodies are arranged.
Preferably, the combustion apparatus according to the present invention further includes a pair of additional heat shield plates covering respective inner side surfaces of a pair of side-wall portions which are included in the plurality of side-wall portions and located on both lateral sides of the burner in a direction crossing the direction in which the plurality of burner main bodies are arranged. The combustion apparatus is configured such that air supplied from the fan and traveling from underneath flows upward along an inner side surface of each of the additional heat shield plates.
A water heater provided in accordance with a second aspect of the present invention includes the combustion apparatus, and a heat exchanger provided above the burner to heat water using the burner to provide hot water.
Preferably, in the combustion apparatus according to the present invention, a plurality of burners are provided as the burner, and the heat shield plate is provided so as to partition the flame formation region formed above the plurality of burners into a plurality of regions.
Preferably, the combustion apparatus according to the present invention further includes, as a member defining the plurality of regions, a partition body formed separately from the heat shield plate. The heat shield plate is provided so as to cover at least a part of the partition body.
A water heater provided in accordance with a third aspect of the present invention includes the combustion apparatus, and a plurality of heat exchangers provided individually above the plurality of regions to heat water using the plurality of burners to provide hot water.
Preferably, in the combustion apparatus according to the present invention, a plurality of burners are provided as the burner. The combustion apparatus further includes a burner case including a plurality of side-wall portions surrounding a periphery of the plurality of burners to contain the plurality of burners therein. As the heat shield plate, first and second heat shield plates are provided. The first heat shield plate covers an inner side surface of at least one of the plurality of side-wall portions. The second heat shield plate partitions the flame formation region formed above the plurality of burners into a plurality of regions.
Further features and advantages of the present invention will become apparent from the following description of embodiments of the present invention made with reference to the attached drawings.
The following will specifically describe preferred embodiments of the present invention with reference to the drawings.
A water heater WH1 shown in
The primary and secondary heat exchangers HE1 and HE2 have basic configurations which are the same as those described in Japanese Patent Application Laid-open No. 2013-231559. To put it briefly, the primary heat exchanger HE1 includes a case 6 having a substantially rectangular frame shape and mounted on the burner case 2, a heat transfer tube T1 contained in the case 6, and a plurality of fins 19. The heat transfer tube T1 has a configuration in which a plurality of linear tubular body portions 11 are connected in a series via curved tubular body portions 12 such as U-shaped tubes. The plurality of fins 19 are in the form of a plate through which the linear tubular body portions 11 of the heat transfer tube T1 extend to be joined thereto. The secondary heat exchanger HE2 includes a case 7 mounted on the primary heat exchanger HE1 and a plurality of helical heat transfer tubes T2 contained in the case 7. The combustion gas that has passed through the primary heat exchanger HE1 flows from an inlet port 71 in the bottom portion of the case 7 into the case 7 and travels toward an outlet port 72 in the front part of the case 7. Water to be heated is supplied to a water inflow header 75b of the secondary heat exchanger HE2 and passes through the plurality of heat transfer tubes T2 to be heated. The heated water subsequently reaches a hot-water outflow header 75a and is then sent from a water inflow hole 15 of the primary heat exchanger HE1 into the heat transfer tube T1 to be further heated. Then, hot water flows out of a hot-water outflow hole 16.
The burner 5 is, e.g., a gas burner and has a configuration in which a plurality of burner main bodies 50 (combustion tubes) are provided in a side-by-side state. As each of the burner main bodies 50, e.g., the conventionally known one described in Japanese Patent Application Laid-open No. 2013-242080 can be used. To put it briefly, each of the burner main bodies 50 has a flat overall shape. As shown in
In
Each of the heat shield plates 9 is set in a state as shown in
Of air supplied from the fan 30 into the burner case 2, a part is intended to flow into a void portion 28 between the lower plate portion 95 and the side-wall portion 20 of the burner case 2 and then upwardly pass through each of the air passage holes 94 as air for cooling the heat shield plate 9. Preferably, each of the air passage holes 94 is retracted from the front end edge of the stepped portion 91 toward the main plate portion 90 (to the right side in
The facing wall portion 92 is a portion to be subjected to a collision with air that has upwardly passed through the plurality of air passage holes 94 and protrudes forward substantially horizontally from the middle portion of the main plate portion 90 in the height direction thereof. The main plate portion 90 has an upper plate portion 90a erecting upward from the front end edge of the facing wall portion 92. The facing wall portion 92 and the upper plate portion 90a are provided so as not to be located closer to the flame formation region 58 than the stepped portion 91 in a horizontal direction. In other words, in
The additional heat shield plates 4 shown in
Next, a description will be given of the effect of the water heater WH1 including the combustion apparatus C1.
When the combustion apparatus C1 is operated, as shown in
On the basis of effects as described above, in the present embodiment, it is possible to increase the efficiency with which the heat shield plates 9 are cooled, while reducing the amount of air passing through the air passage holes 94 to a relatively small value. It is also possible to obtain the excellent effect of preventing the flames from the burner 5 and the combustion gas from coming into direct contact with the heat shield plates 9. Accordingly, not only heat damage to the heat shield plates 9 is prevented, but also the side-wall portions 20 of the burner case 2 are properly prevented from reaching an extraordinarily high temperature. The amount of the blast from the fan 30 need not significantly be increased and the number of revolutions of the fan 30 can rather be reduced. Therefore, it is also possible to provide the advantage of reducing the running cost of the combustion apparatus C1.
As has already been described, the facing wall portion 92 and the upper plate portion 90a of each of the heat shield plates 9 are provided so as not to be located closer to the flame formation region 58 than the stepped portion 91. Accordingly, heat damage is less likely to be given thereto. Preferably, the facing wall portion 92 and the upper plate portion 90a are provided so as not to be located closer to the flame formation region 58 than the front edge portions of the air passage holes 94. As a result, it is possible to prevent these portions from coming closer than necessary to the flame formation region 58 and also allow air that has passed through the air passage holes 94 to efficiently and properly collide with the facing wall portion 92.
In the configuration shown in
In either of these configurations, when air that has passed through the air passage holes 94 collides with the facing wall portion 92, it is possible to generate the eddying current of air or a flow close thereto under or obliquely under the facing wall portion 92 and obtain the effect intended by the present invention. However, as in the embodiment shown in
In the configuration shown in
In a water heater WH2 shown in
In the burner case 2, not only the pair of heat shield plates 9 (first heat shield plate) having the same configuration as shown in the previous embodiment, but also a partition body 29 and a pair of heat shield plates 9A (second heat shield plate) are provided. As clearly shown in
The partition body 29 and the heat shield plates 9A are provided between the first and second burners 5A and 5B and therefore are likely to be heated to a rather high temperature. However, in the present embodiment, of air supplied from the fan 30 into the burner case 2, air that has upwardly passed through the air passage holes 94 of the heat shield plates 9A collides with the facing wall portions 92 to generate eddying currents or air flows close thereto under the facing wall portions 92. As a result, it is possible to perform efficient cooling and protection of the heat shield plates 9A on the basis of the same effect as described with respect to the heat shield plates 9 in the previous embodiment and thus appropriately prevent heat damage to the partition body 29.
In the present invention, unlike in the embodiment, it is also possible to provide a configuration in which the flame formation regions 58A and 58B are separated only by the heat shield plates 9A without using the partition body 29.
The present invention is not limited to the contents of the embodiments described above. The specific configurations of the individual parts of the combustion apparatus and the water heater according to the present invention can be subjected to various design changes within the scope intended by the present invention.
The heat shield plates can be used in applications for preventing the side-wall portions of the burner case and the partitioning member between the burners from reaching high temperatures. However, the heat shield plates can also be used for the purpose of preventing the other members or portions from reaching high temperatures. Accordingly, the specific locations, number, sizes, and the like of the heat shield plates are not limited. Each of the heat shield plates can be produced by subjecting a metal plate to press working or the like. However, the material and production process thereof are not limited. It is also possible to use a means which provides a heat-resistant coating layer on the surface of each of the heat shield plates. The heat shield plate need not necessarily be formed using a single member and can also be configured by, e.g., connecting a plurality of members.
The combustion apparatus according to the present invention is not limited to the use thereof in the water heater and can also be configured as a combustion apparatus for air heating. The burners are not limited to gas burners. For example, oil burners can also be used. Instead of the burner in which the plurality of flat burner main bodies are arranged, a burner formed in a plate-like overall shape can also be used as the burner.
Number | Date | Country | Kind |
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2015-063896 | Mar 2015 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
9513003 | Watanabe | Dec 2016 | B2 |
20110259317 | Kameyama | Oct 2011 | A1 |
20170205113 | Oohigashi | Jul 2017 | A1 |
Number | Date | Country |
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2005-069640 | Mar 2005 | JP |
2013029256 | Feb 2013 | JP |
2013-231559 | Nov 2013 | JP |
Number | Date | Country | |
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20160282011 A1 | Sep 2016 | US |