Combustion chamber decarboning squid

Information

  • Patent Grant
  • 6557517
  • Patent Number
    6,557,517
  • Date Filed
    Friday, September 14, 2001
    22 years ago
  • Date Issued
    Tuesday, May 6, 2003
    21 years ago
Abstract
A device for and method of decarboning a combustion chamber and compression rings in an internal combustion engine. The device is a squid shaped container with a cylindrical body, a screw cap, and conduits depending from the body for transmitting cleaner to the combustion chambers on the engine. Once cleaner is transmitted to the combustion chambers, the engine is bumped to work the fluid into the compression rings. When the engine is bumped, the device allows the cleaner to be vented to the device to avoid hydrolocking the engine. The device also contains the cleaner so that it is not splashed outside the engine.
Description




STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT




Not applicable.




CROSS REFERENCE TO RELATED APPLICATIONS




Not applicable.




BACKGROUND OF THE INVENTION




The present invention relates to the decarboning of the combustion chamber of an internal combustion engine using a liquid cleaner. More specifically, the present invention relates to the cleaning of the compression rings on the piston associated with the combustion chamber.




The typical internal combustion engine has at least one combustion chamber associated with a piston. On the piston are a pair of compression rings. The compression rings serve to prevent the escape of gases from the chamber around the sides of the piston during the compression stroke of the engine.




The only known method of effectively cleaning compression rings is to overhaul the engine. Overhauling involves dismantling the engine, cleaning any carbon coated parts, putting in new rings, and then reassembling. It is extremely costly and time consuming. Further, some modem engines (i.e., the Cadillac Northstar®) cannot be overhauled because of the way they are constructed. Because they cannot be overhauled, carbon buildup on the compression rings in these kinds of engines is a major concern. If the buildup on the rings becomes so great that compression within the combustion chamber unacceptable, the engine must be replaced. This has resulted in these modern engines earning the nickname “throw-away engines.”




Even though overhauling is the only effective prior art method for cleaning the compression rings, liquid cleaners have been used to clean combustion chambers in the past. One such method involves manually pouring an alcohol based cleaner into the combustion chamber after removing the spark plug and leaving the spark plug hole open.




This method has two disadvantages. First, alcohol based products tend to cause the carbon deposits to break off rather than dissolve. When carbon deposits break off between the piston rings, they become trapped. These trapped particles can cause engine problems.




Second, the open spark plug hole does not allow the user to activate the pistons during the cleaning to work the cleaner into and between the compression rings in an effective manner. If the user were to activate the pistons under this prior art method, the cleaner would splash out of the open spark plug hole. Splashed engine cleaners can eat away at external parts of the engine causing irreparable damage. Splash can be prevented by capping the spark plug hole after the cleaner has been poured in. However, capping the hole also precludes the mechanic from activating the pistons while cleaner is in the chamber. The cleaner can become trapped when the piston is in the upper range of its motion in the chamber because it cannot escape out the spark plug hole. The trapped fluid is not compressible (as is air), so the back pressure resists the movement of the piston so that the engine will not turn over. This is called “hydrolocking.” Hydrolocking an engine can cause tremendous damage to the engine's pistons and rods.




SUMMARY OF THE INVENTION




It is therefore an objective of the present invention to provide a clean and simple method of inducing and maintaining cleaner in the combustion chamber during the cleaning process and an apparatus for enabling such.




It is a further objective of the present invention to provide a way of maintaining cleaning fluid in the combustion chamber at the same time as activating the piston that prevents fluid from being spilled onto other engine components or hydrolocking the engine.




It is yet another objective of the present invention to provide a pressurized blowout procedure whereby fluid is forced through the exhaust system of the vehicle after cleaning by way of the application of pressurized air.




These objectives are accomplished using a new device. The device resembles and is hereinafter referred to as a “squid.” The squid has a cylindrical body with sub-cavities into which cleaner is poured. Each sub-cavity is associated with a conduit which is used to deliver the cleaner to a particular combustion chamber in an engine. Each conduit is connected to an adapter that screws into the engine block of the vehicle being serviced. The adapters are easily screwed into the spark plug opening in the combustion chamber after removing the spark plug.




The squid enables the user to clean the compression rings of the piston without overhauling the engine. Clean piston rings are essential for maintaining ideal compression ratios within the combustion chamber. The loss of compression within the combustion chamber is caused by a principle called blow-by. The build up of carbon deposits on the compression rings can cause these rings to not sit flush against the cylinder walls. This creates small gaps between the compression ring and the cylinder wall. These gaps cause the compressed air in the combustion chamber to inappropriately blow past the compression rings downwardly past the piston. This lowers engine compression ratios. Poor compression ratios can greatly reduce performance, increase harmful emissions and even completely disable an engine. Also, engine oil can enter the combustion chamber where it is burned and consumed, creating more deposits and increasing engine oil consumption.




The present invention is the only known solution to blow-by problems in a combustion chamber without overhauling the engine.











BRIEF DESCRIPTION OF THE DRAWINGS




The accompanying drawings form part of the specification and are to read in conjunction therewith. Reference numerals are used to indicate like parts in the various figures:





FIG. 1

is a fragmented perspective view of the squid in use on a vehicle with an eight-cylinder engine;





FIG. 2

is a cross-sectional view at section


2





2


in

FIG. 1

from above;





FIG. 3

is an exploded cross-sectional view at section


3





3


in FIG.


2


and also depicting the adaptor of the present invention; and





FIG. 4

shows a combustion chamber arrangement within a typical internal combustion engine with an adapter attached.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




The present invention solves the prior art problems noted above by creating a cleaning fluid distributing and maintaining squid


10


shown in FIG.'s


1


-


3


. The more general aspects of the invention can be observed in FIG.


1


. The squid ring decarbonater


10


has four primary components: (i) a screw cap


12


, (ii) a cylindrical body


14


, (iii) a plurality of conduits


16


, and (iv) a plurality of spark plug adaptors


18


. Adaptors


18


are used to deliver cleaning fluid to an internal combustion engine


20


(see FIG.


4


).




A suspension hook


22


is used to hang squid


10


from the open hood of the vehicle being serviced (not pictured) and is connected to body


14


by a bracket


23


.




Body


14


is sealed at its upper end when screw cap


12


is screwed on. Screw cap


12


is used to seal off the top of body


14


. The specific details of cap


12


can best be seen in FIG.


3


.

FIG. 3

shows that pressurized air can be delivered through cap


12


into the cylindrical body


14


by way of a cylindrical bore


24


. A snap-on connector


26


is used to connect to a pressurized air hose


28


. When connected, pressurized air travels from the pressurized air hose


28


through the snap on connector


26


through an elbow


30


down through the bore


24


and into body


14


. Cap


12


is secured by engaging a set of male threads


32


on cap


12


with a set of female threads


34


on body


14


.




As can be seen in FIG.'s


2


and


3


, body


14


is bored out to create a main cylinder cavity


36


. Bored out below main cylinder cavity


36


are a plurality of sub-cavities


38


which receive and hold cleaning fluid. Also part of body


14


are a plurality of threaded openings


40


which are used to receive mating threads


44


on each of a plurality of conduits


16


.




These conduits


16


are valved. The valves


42


on each conduit


16


have upper threads


44


and lower threads


46


. Each valve


42


is opened or shut using a valve control lever


48


. The valves themselves


42


may be common ball valves or any other type of valve known in the art capable of optionally opening up or shutting off flow. The upper threads


44


are used to mesh with the threaded openings


40


on the bottom of the cylindrical body


14


to secure the conduit


16


thereto and permit flow into the conduit from the main body. The lower threads


46


on the valve are received by threads on a first threaded connector that is connected to a translucent tubing


52


. Translucent tubing


52


be constructed of nylon material capable of withstanding the chemicals transmitted through it. At the other end of the translucent tubing


52


is a second threaded connector


54


. The second threaded connector


54


is used to attach the spark plug adaptor


18


.




The spark plug adaptor


18


has a set of upper end threads


56


which are used to mate with the second threaded connector


54


of the conduit


16


. The adaptor


18


also has a set of header engaging threads


56


which are of the same pitch and size as the threads on an ordinary spark plug. The adaptor


18


is essentially a hollow tube which defines a metered compression rate controlling passageway


60


. Passageway


60


is used to control the compression rate through the adaptor


18


and conduit


16


during back flow of fluid through the system. This is done by boring passageway to a diameter that allows a limited amount of forced flow there through.




As can be seen in

FIG. 4

, the spark plug receiving threads


62


on the spark plug holes


70


on the vehicle's header


20


are used to receive header engaging threads


58


on the adaptor


18


. This connects the adaptor


18


to the header


62


allowing the passage of fluid into the engine's combustion chamber


64


. The combustion chamber


64


is sealed at its lower end by a piston head


66


. At the top of the combustion chamber


64


are intake


67


and exhaust


68


valves and spark plug opening


70


. The typical piston head


66


has a pair of compression rings


72


at its upper end which are used to compressibly seal off the combustion chamber


64


from below. A single oil ring


74


is used to seal off the combustion chamber from the seepage up of oil from below during suction stroke of engine


20


.




The squid decorboning process has four steps. First, squid


10


must be filled with cleaner. Second, squid


10


is used to transmit the cleaner from the squid to fill the combustion chambers on the vehicle being serviced. Third, the engine is “bumped” in order to work the cleaner the compression rings. Finally, the cleaner is blown out of the combustion chamber under pressure administered by the squid. Before beginning the decarboning process, engine


20


should be brought up to operating temperature (usually 195 to 200 degrees) so that the carbon deposits become softer. This makes them easier to be cleaned. It's also very important to disable the ignition coils to prevent electrical damage to the ignition system.




With respect to the first step of filling the squid, Cap


12


should be removed from the body


14


to expose main cavity


36


and eight sub-cavities


38


. The user should make sure that all of the valves


42


are closed. Next, each of the spark plugs on the engine


20


should be removed and replaced with adapters


18


. (See FIG.


4


). Adapters


18


are attached by screwing header engaging threads


58


into each threaded spark plug opening


70


for combustion chamber


64


on engine


20


. As can be seen in

FIG. 3

, conduits


16


should then be secured to the conduit end threads


56


on each of the adaptors


18


that have been secured to the engine


20


. It is apparent that with engines with fewer than eight cylinders, some conduits


16


will be left over after all of the adaptors


18


have been hooked up to a conduit


16


. These left over conduits


16


will remain idle during the cleaning process. As can best be seen from

FIG. 3

, each conduit


16


is associated with a particular sub-cavity


38


. Next, sub-cavities


38


should be filled with cleaner.




The preferred cleaner of the present invention is a solvent offered by BG Products, Inc. located in Wichita, Kans. and sold under the name BG 211 Induction System Cleaning, BG Part 211. The composition of the solvent is readily ascertainable from the label of the product. This solvent is preferred over the alcohol based solvents used in the prior art methods described above because it dissolves the carbon particles rather than breaking them off. As described in the background section above, carbon particles can be problematic when they are trapped between the compression rings of a piston. While this BG 211 solvent is the preferred solvent of the system, it is to be understood that other solvents capable of dissolving carbon deposits may also be used and are within the scope of the present invention.




Only the sub-cavities


38


that are associated with attached conduits


16


should be filled. The sub-cavities


38


that are associated with idle conduits


16


should not. After filling the appropriate sub-cavities


38


, cap


12


should be screwed on to body


14


. The hood of the vehicle to be serviced (not pictured) should be opened up and suspension hook


22


used to hang the squid


10


from the hood. The underside of a typical car hood has an opening near the hood latch that can be used to receive the hook


22


. Once hung, squid


10


is ready to fill the combustion chambers with cleaner.




To fill the combustion chambers with cleaner, the valve control levers


48


on each of the hooked up conduits


16


should be turned to open position. This means that for an eight cylinder engines all eight will be opened up. However, for a smaller engine, such as a four-cylinder, only four of the valves would be opened up and the remaining four would remain closed. Once the appropriate valves


42


have been opened up, the cleaning solution will run down the conduits


16


through the metered compression rate controlling passageway


60


into the combustion chamber


64


of the engine


20


. The valves


42


should remain open during the steps that follow.




The third step involves bumping the engine. Bumping means that the user will briefly turn the ignition starter so that the pistons move up and down only a couple of inches. Since the cleaner is now in the combustion chambers


64


, the cleaner will be massaged into the rings. This bumping process is impossible with any of the prior art methods. As explained in the background section, the prior art methods involved either capping or uncapping opening


70


. Capping opening


70


while bumping the engine


20


results in hydrolocking the engine when the piston is in its up-stroke. Leaving opening


70


uncapped while bumping causes cleaner to spew out chamber


64


onto outside engine components causing them to decompose if they are susceptible to the harsh chemicals in most cleaners.




These prior art dilemmas have been overcome by the squid


10


. When the piston is in its up-stroke, squid


10


allows the cleaner to be vented up into the metered portion


60


of the adaptor


18


(see

FIG. 3

) and through the conduit


16


back up into the body


14


. The metered section


60


of the adaptor


18


serves to control the pressurization rate of the fluid such that it can be safely delivered through the conduit


16


up into its respective sub-cavity


38


. The squid acts as a vent releasing the cleaner from the combustion chamber, while at the same time safely containing it. This prevents any damage to the piston or rods that could be caused by hydrolocking the engine.




On the down-stroke of piston


66


, however, the fluid will be drawn back down out of the sub-cavity


38


through the conduit


16


into adaptor


18


and back into chamber


64


. The cleaner moves in and out of the chamber


64


consonant with piston


66


position during bumping.




The bumping process works cleaner into the compression rings


72


thoroughly. This causes the carbon deposits on rings


72


to dissolve into the cleaner. The engine


20


should be bumped several times for optimal results. The user should ideally wait 15 minutes between each bumping in order to allow the cleaner to gradually dissolve the carbon deposits on the compression rings


72


. After the bumping process has been repeated every 15 minutes for the desired amount of time (usually 2 hours), it is time to blow out the cleaner.




The blowing out process is accomplished by attaching a pressurized air source


28


onto snap on connector


26


. Engine


20


should then be turned over continuously for 30 to 60 seconds while user observes the translucent tubes


52


for the presence of cleaner. The pressurized air from the hose


28


forces the cleaner from the sub-cavities


38


down through conduits


16


through adaptors


18


into combustion chambers


64


and then out the exhaust valves


68


of the engine


20


and then out the vehicle's exhaust system. Once tubes


52


are clear of cleaner, the user should continue turning the engine under pressure over for another 15 seconds. The pressure should be turned off. This completes the blow out process.




The valves


42


that were opened should now be closed, and adaptors


18


unscrewed and removed from spark plug holes


70


. New spark plugs should then be screwed into spark plug holes


70


. The disconnected ignition coils should also be reconnected. It is also important to note that the engine oil system should be chemically flushed within one hour of the completion of the squid service. This is done to remove any chemical and/or carbon deposits that may have reached the oil pan below the cleaned piston. The vehicle should never be allowed to sit overnight before performing such an oil flush because any cleaner within the fluid can damage components of the engine.




The removal of carbon deposits from the compression rings restores compression to the cylinders lost due to the buildup of carbon deposits. The effectiveness of compression restoration can be determined by performing a compression check on each cylinder after the cleaning. Besides the compression rings, the squid service also removes carbon deposits from the combustion chamber and valves. Oil ring


74


has been cleanable under prior art methods of power flushing oil systems. However, the squid of the present invention enables the cleaning of compression rings


72


without completely overhauling the engine—an impossibility prior to the present invention. The fact that oil ring


74


could be cleaned by prior art methods was of little significance before this invention because such cleaning would not improve engine performance because of the unremovable buildup carbon deposits on the compression rings. Now that compression rings


72


can be cleaned along with the oil ring


74


, combined cleaning restores overall compression in the combustion chamber


64


with unprecedented effectiveness. This makes squid


10


an important tool in overcoming compression problems caused by carbon deposits on compression rings. This is especially true for modem engines such as the Ford Northstar® that cannot be overhauled. The squid essentially saves the mechanic from having to throw out the engine when carbon deposits cause compression ratios to become unacceptably poor. Now the mechanic can restore compression by merely servicing the engine with cleaner.




Though the present invention has been described herein with reference to particular embodiments, a latitude of modification, various changes, and substitutions are intended in this disclosure, and it will be appreciated by one skilled in the art that in some instances some features of the invention will be employed without a corresponding use of other features without department from the scope of the invention as set forth in the following claims.



Claims
  • 1. A combustion chamber cleaning fluid distributor comprising:a body defining a cavity therein for receiving the cleaning fluid; at least one conduit having first and second ends wherein the first end is fluidly connected to a lower portion of the cavity and the second end is fluidly connectable to at least one combustion chamber on an engine; and a suspension hook mounted thereon.
  • 2. A combustion chamber cleaning fluid distributor comprising:a body defining a cavity therein for receiving the cleaning fluid; and a plurality of conduits each having first and second ends, each conduit fluidly connected to said sub-cavaties; each of said first ends being fluidly connectable to a lower portion of said cavity and each of said second ends being fluidly connectable to a combustion chamber on an engine; wherein each cavity has sub-cavities.
  • 3. The apparatus of claim 2 wherein each sub-cavity is fluidly connected to a particular conduit.
  • 4. A method of decarboning the compression rings on a piston in an internal combustion engine using cleaning fluid comprising:providing and holding cleaning fluid in a container; fluidly connecting the container with one or more combustion chambers on the engine; introducing cleaning fluid into the combustion chamber from the container for the purpose of cleaning the compression rings; and temporarily activating the piston in order to work the cleaner into the compression rings.
  • 5. The method of claim 4 including the additional step ofallowing the flow of cleaning fluid back to the body from the combustion chamber to avoid hydrolocking the engine.
  • 6. The method of claim 5 including the additional step ofcontrolling the rate of flow back to the body by passing the fluid through a particular bore diameter.
  • 7. A method of decarboning the compression rings on a piston in an internal combustion engine using cleaning fluid comprising:providing and holding cleaning fluid in a container; fluidly connecting the container with one or more combustion chambers on the engine; introducing cleaning fluid into the combustion chamber from the container for the purpose of cleaning the compression ring; and blowing the fluid out the exhaust valve of each connected combustion chamber by introducing air pressure.
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Number Name Date Kind
3797507 Jackson Mar 1974 A
4197140 Swan Apr 1980 A
4784170 Romanelli et al. Nov 1988 A
4877043 Carmichael et al. Oct 1989 A
5063896 Hyatt et al. Nov 1991 A
5826602 Chen Oct 1998 A
5858942 Adams et al. Jan 1999 A
5901719 Garcia Martinez May 1999 A
6178944 Kerns et al. Jan 2001 B1