Combustion chamber

Information

  • Patent Grant
  • 6698206
  • Patent Number
    6,698,206
  • Date Filed
    Friday, December 27, 2002
    22 years ago
  • Date Issued
    Tuesday, March 2, 2004
    20 years ago
Abstract
A three-stage lean burn combustion chamber (28) comprises a primary combustion zone (36), a secondary combustion zone (40) and a tertiary combustion zone (44). Each of the combustion zones (36,40,44) is supplied with premixed fuel and air by respective fuel and air mixing ducts (54,70,92). The fuel and air mixing ducts (54,70,92) have a plurality of air injections apertures (62,64,76,98) spaced apart in the direction of flow through the fuel and air mixing ducts (54,70,92). The apertures (62,64,76,98) reduce the magnitude of the fluctuations in the fuel to air ratio of the fuel and air mixture supplied into the at least one combustion zone (36,40,44). This reduces the generation of harmful vibrations in the combustion chamber (28).
Description




FIELD OF THE INVENTION




The present invention relates generally to a combustion chamber, particularly to a gas turbine engine combustion chamber.




BACKGROUND ON THE INVENTION




In order to meet the emission level requirements, for industrial low emission gas turbine engines, staged combustion is required in order to minimise the quantity of the oxide of nitrogen (NOx) produced. Currently the emission level requirement is for less than 25 volumetric parts per million of NOx for an industrial gas turbine exhaust. The fundamental way to reduce emissions of nitrogen oxides is to reduce the combustion reaction temperature, and this requires premixing of the fuel and a large proportion, preferably all, of the combustion air before combustion occurs. The oxides of nitrogen (NOx) are commonly reduced by a method, which uses two stages of fuel injection. Our UK patent no. GB1489339 discloses two stages of fuel injection. Our International patent application no. WO92/07221 discloses two and three stages of fuel injection. In staged combustion, all the stages of combustion seek to provide lean combustion and hence the low combustion temperatures required to minimise NOx. The term lean combustion means combustion of fuel in air where the fuel to air ratio is low, i.e. less than the stoichiometric ratio. In order to achieve the required low emissions of NOx and CO it is essential to mix the fuel and air uniformly.




The industrial gas turbine engine disclosed in our International patent application no. WO92/07221 uses a plurality of tubular combustion chambers, whose axes are arranged in generally radial directions. The inlets of the tubular combustion chambers are at their radially outer ends, and transition ducts connect the outlets of the tubular combustion chambers with a row of nozzle guide vanes to discharge the hot gases axially into the turbine sections of the gas turbine engine. Each of the tubular combustion chambers has two coaxial radial flow swirlers, which supply a mixture of fuel and air into a primary combustion zone. An annular secondary fuel and air mixing duct surrounds the primary combustion zone and supplies a mixture of fuel and air into a secondary combustion zone.




One problem associated with gas turbine engines is caused by pressure fluctuations in the air, or gas, flow through the gas turbine engine. Pressure fluctuations in the air, or gas, flow through the gas turbine engine may lead to severe damage, or failure, of components if the frequency of the pressure fluctuations coincides with the natural frequency of a vibration mode of one or more of the components. These pressure fluctuations may be amplified by the combustion process and under adverse conditions a resonant frequency may achieve sufficient amplitude to cause severe damage to the combustion chamber and the gas turbine engine.




It has been found that gas turbine engines, which have lean combustion, are particularly susceptible to this problem. Furthermore it has been found that as gas turbine engines which have lean combustion reduce emissions to lower levels by achieving more uniform mixing of the fuel and the air, the amplitude of the resonant frequency becomes greater.




It is believed that the pressure fluctuations in the gas turbine engine produce fluctuations in the fuel to air ratio at the exit of the fuel and air mixing ducts.




SUMMARY OF THE INVENTION




Accordingly the present invention seeks to provide a combustion chamber which reduces or minimises the above-mentioned problem.




Accordingly the present invention provides a combustion chamber comprising at least one combustion zone defined by at least one peripheral wall, at least one fuel and air mixing duct for supplying a fuel and air mixture to the at least one combustion zone, the at least one fuel and air mixing duct having an upstream end and a downstream end, fuel injection means for supplying fuel into the at least one fuel and air mixing duct, air injection means for supplying air into the at least one fuel and air mixing duct, the pressure of the air supplied to the at least one fuel and air mixing duct fluctuating, the air injection means comprising a plurality of air injectors spaced apart in the direction of flow through the at least one fuel and air mixing duct to reduce the magnitude of the fluctuations in the fuel to air ratio of the fuel and air mixture supplied into the at least one combustion zone.




Preferably the at least one fuel and air mixing duct comprises at least one wall, the air injectors comprise a plurality of apertures extending through the wall.




Preferably the combustion chamber comprises a primary combustion zone and a secondary combustion zone downstream of the primary combustion zone.




Preferably the combustion chamber comprises a primary combustion zone, a secondary combustion zone downstream of the primary combustion zone and a tertiary combustion zone downstream of the secondary combustion zone.




The at least one fuel and air mixing duct may supply fuel and air into the primary combustion zone. The at least one fuel and air mixing duct may supply fuel and air into the secondary combustion zone. The at least one fuel and air mixing duct may supply fuel and air into the tertiary combustion zone.




The at least one fuel and air mixing duct may comprise a single annular fuel and air mixing duct, the air injection means being axially spaced apart. The annular fuel and air mixing duct may comprise an inner annular wall and an outer annular wall, the air injector means being provided in at least one of the inner and outer annular walls. The air injector means may be arranged in the inner and outer annular walls.




Preferably the fuel and air mixing duct comprises a radial fuel and air mixing duct, the air injection means being radially spaced apart. Preferably the radial fuel and air mixing duct comprises a first radial wall and a second radial wall, the air injector means being provided in at least one of the first and second radial walls. Preferably the air injector means are provided in the first and second radial walls.




Alternatively the fuel and air mixing duct comprises a tubular fuel and air mixing duct, the air injector means being axially spaced apart.




Preferably the fuel injector means is arranged at the upstream end of the fuel and air mixing duct and the air injector means are arranged downstream of the fuel injector means.




Alternatively the fuel injector means is arranged between the upstream end and the downstream end of the at least one fuel and air mixing duct, some of the air injector means are arranged upstream of the fuel injector means and some of the air injector means are arranged downstream of the fuel injector means.




Preferably each air injector means at the downstream end of the fuel and air mixing duct is arranged to supply more air into the fuel and air mixing duct than each air injector means at the upstream end of the fuel and air mixing duct.




Preferably each air injector means at a first position in the direction of flow through the fuel and air mixing duct is arranged to supply more air into the fuel and air mixing duct than each air injector means upstream of the first position in the fuel and air mixing duct.




Preferably each air injector means at the first position in the fuel and air mixing duct is arranged to supply less air into the fuel and air mixing duct than each air injector means downstream of the first position in the fuel and air mixing duct.




Preferably the volume of the fuel and air mixing duct being arranged such that the average travel time from the fuel injection means to the downstream end of the fuel and air mixing duct is greater than the time period of the fluctuation.




Preferably the volume of the fuel and air mixing duct being arranged such that the length of the fuel and air mixing duct multiplied by the frequency of the fluctuations divided by the velocity of the fuel and air leaving the downstream end of the fuel and air mixing duct is at least two.




Preferably the plurality of air injectors are spaced apart in the direction of flow through the at least one fuel and air mixing duct over a length equal to half the wavelength of the fluctuations of the air supplied to the at least one fuel and air mixing duct.




Preferably the at least one fuel and air mixing duct comprises a swirler. Preferably the swirler is a radial flow swirler.




The present invention also provides a fuel and air mixing duct for a combustion chamber, the fuel and air mixing duct comprising fuel injection means for supplying fuel into the fuel and air mixing duct, air injection means for supplying air into the fuel and air mixing duct, the air injection means comprising a plurality of air injectors spaced apart in the direction of flow through the fuel and air mixing duct.











BRIEF DESCRIPTION OF THE DRAWINGS




The present invention will be more fully described by way of example with reference to the accompanying drawings, in which:





FIG. 1

is a view of a gas turbine engine having a combustion chamber according to the present invention.





FIG. 2

is an enlarged longitudinal cross-sectional view through the combustion chamber shown in FIG.


1


.





FIG. 3

is an enlarged cross-sectional view of part of the primary fuel and air mixing duct shown in FIG.


2


.





FIG. 4

is an enlarged cross-sectional view of part of the secondary fuel and air mixing duct shown in FIG.


2


.





FIG. 5

is a cross-sectional view of an alternative fuel and air mixing duct.





FIG. 6

is a cross-sectional view in the direction of arrows W—W in FIG.


5


.





FIG. 7

is a cross-sectional view in the direction of arrows X—X in FIG.


5


.





FIG. 8

is a cross-sectional view of an alternative fuel and air mixing duct.





FIG. 9

is a cross-sectional view in the direction of arrows Y—Y in FIG.


8


.





FIG. 10

is a cross-sectional view in the direction of arrows Z—Z in FIG.


8


.





FIG. 11

is a graph comparing the fuel to air ratio fluctuation with radial distance in a radial flow fuel and air mixing duct according to the present invention and a radial flow fuel and air mixing duct according to the prior art.





FIG. 12

is a graph of the fuel to air ratio of a fuel and air mixing duct according to the present invention divided by the fuel to air ratio of a fuel and air mixing duct according to the prior art against the frequency of fluctuation multiplied by the length of the fuel and air mixing duct divided by the velocity of the fuel and air mixture leaving the fuel and air mixing duct.





FIG. 13

is a cross-sectional view of an alternative fuel and air mixing duct.





FIG. 14

is a cross-sectional view of a further fuel and air mixing duct.





FIG. 15

is a graph of the fuel to air ratio of fuel and air mixing ducts according to the present invention against the frequency of the fluctuation multiplied by the length of the fuel and air mixing duct divided by the velocity of the fuel and air mixture leaving the fuel and air mixing duct.











DETAILED DESCRIPTION OF THE INVENTION




An industrial gas turbine engine


10


, shown in

FIG. 1

, comprises in axial flow series an inlet


12


, a compressor section


14


, a combustion chamber assembly


16


, a turbine section


18


, a power turbine section


20


and an exhaust


22


. The turbine section


20


is arranged to drive the compressor section


14


via one or more shafts (not shown). The power turbine section


20


is arranged to drive an electrical generator


26


via a shaft


24


. However, the power turbine section


20


may be arranged to provide drive for other purposes. The operation of the gas turbine engine


10


is quite conventional, and will not be discussed further.




The combustion chamber assembly


16


is shown more clearly in

FIGS. 2

,


3


and


4


. The combustion chamber assembly


16


comprises a plurality of, for example nine, equally circumferentially spaced tubular combustion chambers


28


. The axes of the tubular combustion chambers


28


are arranged to extend in generally radial directions. The inlets of the tubular combustion chambers


28


are at their radially outermost ends and their outlets are at their radially innermost ends.




Each of the tubular combustion chambers


28


comprises an upstream wall


30


secured to the upstream end of an annular wall


32


. A first, upstream, portion


34


of the annular wall


32


defines a primary combustion zone


36


, a second, intermediate, portion


38


of the annular wall


32


defines a secondary combustion zone


40


and a third, downstream, portion


42


of the annular wall


32


defines a tertiary combustion zone


44


. The second portion


38


of the annular wall


32


has a greater diameter than the first portion


34


of the annular wall


32


and similarly the third portion


42


of the annular wall


32


has a greater diameter than the second portion


38


of the annular wall


32


.




A plurality of equally circumferentially spaced transition ducts


46


are provided, and each of the transition ducts


46


has a circular cross-section at its upstream end


48


. The upstream end


48


of each of the transition ducts


46


is located coaxially with the downstream end of a corresponding one of the tubular combustion chambers


28


, and each of the transition ducts


46


connects and seals with an angular section of the nozzle guide vanes.




The upstream wall


30


of each of the tubular combustion chambers


28


has an aperture


50


to allow the supply of air and fuel into the primary combustion zone


36


. A radial flow swirler


52


is arranged coaxially with the aperture


50


in the upstream wall


30


.




A plurality of fuel injectors


56


are positioned in a primary fuel and air mixing duct


54


formed upstream of the radial flow swirler


52


. The walls


58


and


60


of the primary fuel and air mixing duct


54


are provided with a plurality of radially, and circumferentially, spaced apertures


62


and


64


respectively which form a primary air intake to supply air into the primary fuel and air mixing duct


54


. The radially spaced apertures


62


and


64


are thus spaced apart longitudinally, in the direction of flow, of the primary fuel and air mixing duct


54


over a distance D. The apertures


62


may be circular or slots.




A central pilot igniter


66


is positioned coaxially with the aperture


50


. The pilot igniter


66


defines a downstream portion of the primary fuel and air mixing duct


54


for the flow of the fuel and air mixture from the radial flow swirler


52


into the primary combustion zone


36


. The pilot igniter


66


turns the fuel and air mixture flowing from the radial flow swirler


52


from a radial direction to an axial direction. The primary fuel and air is mixed together in the primary fuel and air mixing duct


54


.




The fuel injectors


56


are supplied with fuel from a primary fuel manifold


68


.




An annular secondary fuel and air mixing duct


70


is provided for each of the tubular combustion chambers


28


. Each secondary fuel and air mixing duct


70


is arranged circumferentially around the primary combustion zone


36


of the corresponding tubular combustion chamber


28


. Each of the secondary fuel and air mixing ducts


70


is defined between a second annular wall


72


and a third annular wall


74


. The second annular wall


72


defines the inner extremity of the secondary fuel and air mixing duct


70


and the third annular wall


74


defines the outer extremity of the secondary fuel and air mixing duct


70


. The second annular wall


72


of the secondary fuel and air mixing duct


70


has a plurality of axially and circumferentially spaced apertures


76


which form a secondary air intake to the secondary fuel and air mixing duct


70


. The apertures


76


are spaced apart axially, longitudinally in the direction of flow, of the secondary fuel and air mixing duct


70


. The apertures


76


may be circular or slots.




At the downstream end of the secondary fuel and air mixing duct


70


, the second and third annular walls


72


and


74


respectively are secured to a frustoconical wall portion


78


interconnecting the wall portions


34


and


38


. The frustoconical wall portion


78


is provided with a plurality of apertures


80


. The apertures


80


are arranged to direct the fuel and air mixture into the secondary combustion zone


40


in a downstream direction towards the axis of the tubular combustion chamber


28


. The apertures


80


may be circular or slots and are of equal flow area.




The secondary fuel and air mixing duct


70


reduces in cross-sectional area from the intake


76


at its upstream end to the apertures


80


at its downstream end. The shape of the secondary fuel and air mixing duct


70


produces a constantly accelerating flow through the duct


70


.




A plurality of secondary fuel systems


82


are provided, to supply fuel to the secondary fuel and air mixing ducts


70


of each of the tubular combustion chambers


28


. The secondary fuel system


82


for each tubular combustion chamber


28


comprises an annular secondary fuel manifold


84


arranged coaxially with the tubular combustion chamber


28


at the upstream end of the secondary fuel and air mixing duct


70


of the tubular combustion chamber


28


. Each secondary fuel manifold


84


has a plurality, for example thirty two, of equi-circumferentially-spaced secondary fuel apertures


86


. Each of the secondary fuel apertures


86


directs the fuel axially of the tubular combustion chamber


28


onto an annular splash plate


88


. The fuel flows from the splash plate


88


through an annular passage


90


in a downstream direction into the secondary fuel and air mixing duct


70


as an annular sheet of fuel.




An annular tertiary fuel and air mixing duct


92


is provided for each of the tubular combustion chambers


28


. Each tertiary fuel and air mixing duct


92


is arranged circumferentially around the secondary combustion zone


40


of the corresponding tubular combustion chamber


28


. Each of the tertiary fuel and air mixing ducts


92


is defined between a fourth annular wall


94


and a fifth annular wall


96


. The fourth annular wall


94


defines the inner extremity of the tertiary fuel and air mixing duct


92


and the fifth annular wall


96


defines the outer extremity of the tertiary fuel and air mixing duct


92


. The tertiary fuel and air mixing duct


92


has a plurality of axially and circumferentially spaced apertures


98


which form a tertiary air intake to the tertiary fuel and air mixing duct


92


. The apertures


98


are spaced apart axially, longitudinally in the direction of flow, of the tertiary fuel and air mixing duct


92


in the fourth annular wall


94


. The apertures


98


may be circular or slots.




At the downstream end of the tertiary fuel and air mixing duct


92


, the fourth and fifth annular walls


94


and


96


respectively are secured to a frustoconical wall portion


100


interconnecting the wall portions


38


and


42


. The frustoconical wall portion


100


is provided with a plurality of apertures


102


. The apertures


102


are arranged to direct the fuel and air mixture into the tertiary combustion zone


44


in a downstream direction towards the axis of the tubular combustion chamber


28


. The apertures


102


may be circular or slots and are of equal flow area.




The tertiary fuel and air mixing duct


92


reduces in cross-sectional area from the intake


98


at its upstream end to the apertures


102


at its downstream end. The shape of the tertiary fuel and air mixing duct


92


produces a constantly accelerating flow through the duct


92


.




A plurality of tertiary fuel systems


104


are provided, to supply fuel to the tertiary fuel and air mixing ducts


92


of each of the tubular combustion chambers


28


. The tertiary fuel system


104


for each tubular combustion chamber


28


comprises an annular tertiary fuel manifold


106


positioned at the upstream end of the tertiary fuel and air mixing duct


92


. Each tertiary fuel manifold


106


has a plurality, for example thirty two, of equi-circumferentially spaced tertiary fuel apertures


108


. Each of the tertiary fuel apertures


108


directs the fuel axially of the tubular combustion chamber


28


onto an annular splash plate


110


. The fuel flows from the splash plate


110


through the annular passage


112


in a downstream direction into the tertiary fuel and air mixing duct


92


as an annular sheet of fuel.




As discussed previously the fuel and air supplied to the combustion zones is premixed and each of the combustion zones


36


,


40


and


44


is arranged to provide lean combustion to minimise NOx. The products of combustion from the primary combustion zone


36


flow into the secondary combustion zone


40


and the products of combustion from the secondary combustion zone


40


flow into the tertiary combustion zone


44


.




Some of the air, indicated by arrow A, for primary combustion flows to a chamber


114


and this flow through the apertures


62


in wall


58


into the primary fuel and air mixing duct


54


. The remainder of the air, indicated by arrow B, for primary combustion flows to a chamber


116


and this flow through the apertures


60


in wall


56


into the primary fuel and air mixing duct


54


. The air, indicated by arrow C, for secondary combustion flows to the chamber


116


and this flow through the apertures


76


in wall


72


into the secondary fuel and air mixing duct


70


. The air, indicated by arrow E, for tertiary combustion flows to the chamber


118


and this flow through the apertures


98


in wall


94


into the tertiary fuel and air mixing duct


92


.




The combustion process amplifies the pressure fluctuations for the reasons discussed previously and may cause components of the gas turbine engine to become damaged if they have a natural frequency of a vibration mode coinciding with the frequency of the pressure fluctuations.




The pressure fluctuations, or pressure waves, in the combustion chamber produce fluctuations in the fuel to air ratio at the exit of the fuel and air mixing ducts. The pressure fluctuations in the airflow and the constant supply of fuel into the fuel and air mixing ducts of the tubular combustion chambers results in the fluctuating fuel to air ratio at the exit of the fuel and air mixing ducts.




Consider the equation:






Δ


u/U


=1


/M×Δp/P








Where U is the velocity of the air, M is the mass, P is the pressure, Δu is the change in velocity, Δp is the change in pressure, FAR is the fuel to air ratio and Δ(FAR) is the change in the fuel to air ratio.




Thus in a typical fuel and air mixing duct, if Δp/P is about 1%, then Δu/U is about 30% and hence the Δ(FAR)/FAR is about 30% into the combustion chamber.




The present invention seeks to provide a fuel and air mixing duct which supplies a mixture of fuel and air into the combustion chamber at a more constant fuel to air ratio. The present invention provides at least one point of fuel injection into the fuel and air mixing duct and a plurality of points of air injection into the fuel and air mixing duct. The air injection points are spaced apart longitudinally in the direction of flow of the fuel and air mixing duct. The pressure of the air at the longitudinally spaced air injection points at any instant in time is different. Thus as the fuel and air mixture flows along the fuel and air mixing duct the fuel and air mixture becomes weaker due to the additional air. More importantly the maximum difference between the actual fuel to air ratio and the average fuel to air ratio becomes relatively low, see line F in FIG.


11


. However for a single fuel injection point and a single air injection point the maximum difference between the actual fuel to air ratio and the average fuel to air ratio remains relatively high, see line G in FIG.


11


.




Calculations show, see

FIG. 12

, that the variation in the fuel to air ratio for a fuel and air mixing duct with a single fuel injection point and multiple air injection points are a few percent of the variation in the fuel to air ratio for a fuel and air mixing duct with a single fuel injection point and a single air injection point if the volume of the fuel and air mixing duct is such that the following equation is satisfied








LF/U>X








Where L is the length of the fuel and air mixing duct, F is the frequency, U is the exit velocity of the fuel and air mixture and X is a number greater than 2. The greater the number X, the lower the variation in the fuel to air ratio. For example with X=2, the variation is about 7%, for X=3, the variation is about 4%, for X=4, the variation is about 3%. Preferably X is a number greater than 3, more preferably X is a number greater than 4 and more preferably X is a number greater than 5.




The progressive introduction of air along the length of the fuel and air mixing duct results in a number of physical mechanisms which contribute to the reduction, preferably elimination, of the pressure fluctuations, pressure waves or instabilities, in the combustion chamber. The physical mechanisms are the creation of a low velocity region, integration of the fuel to air ratio fluctuations, residence time distribution, damping of pressure waves and destruction of phase relationships.




The airflow in the vicinity of the fuel injector experiences fluctuations in its bulk velocity due to the pressure fluctuations in the fuel and air mixing duct. This creates a local fluctuation in fuel concentration, a local fuel to air ratio, which then flows downstream at the bulk velocity of the air in the fuel and air mixing duct. Due to the mixing of the fuel and air in the fuel and air mixing duct these fuel to air ratio fluctuations normally diffuse out, although the process is quite slow. However, if the local convective velocity is low and the local turbulent intensity is high, as in the present invention, any fuel to air ratio fluctuations are substantially dissipated by the time the fuel to air ratio fluctuations reach the combustion chamber. Hence, the combination of low velocity and high turbulence by the air injectors allows the mixing of the fuel and air to smooth out any fluctuations in the fuel concentration, fuel to air ratio, in the vicinity of the fuel injector.




Any fluctuation in the local fuel to air ratio in the vicinity of the fuel injector flows downstream and the progressive introduction of air along the length of the fuel and air mixing duct integrates out any fluctuations in the local fuel to air ratio due to the fuel injector. This is because the pressure of the air supplied from each of the air injectors fluctuates with time. If the average time of travel of a fluid particle from the vicinity of the fuel injector to the downstream end of the fuel and air mixing duct is longer than the time period of the pressure fluctuations, then the fluid particle originating from the vicinity of the fuel injector is subjected to a number of cycles of becoming leaner and richer that average out the initial fuel concentration fluctuation. This determines the spatial extent of the air injectors, i.e. the length D of the fuel and air mixing duct containing air injectors. This also determines the width, or cross-sectional area, of the fuel and air mixing duct as this affects the total residence time in the fuel and air mixing duct.




A clearly defined and dominant time delay between the fuel injector and the location of heat release in the combustion chamber is one mechanism for combustion instability. The presence of intense turbulent mixing in the fuel and air mixing duct, created by the longitudinally spaced air injectors, creates a large number of possible paths for a fuel particle to travel to the location of heat release. Associated with the large number of possible paths is an equally large number of possible residence times in the fuel and air mixing duct. The probability of the residence time in the fuel and air mixing duct follows an exponential distribution shifted by a certain delay time. This wide distribution of time delays, random in nature, makes it difficult for the system to maintain a coherent fuel to air ratio fluctuation of a large number of cycles and hence this makes resonant behaviour difficult to achieve. The residence time distribution is adjusted to prevent auto ignition of the fuel and air mixture in the fuel and air mixing duct.




The average air velocity is chosen so that the air injectors are sensitive to pressure fluctuations originating in the combustion chamber. As a pressure wave propagates from the downstream end of the fuel and air mixing duct towards the fuel injector it progressively loses amplitude because energy is used fluctuating the air pressure in the air injectors. This reduces the possibility of the pressure fluctuations producing a local fuel to air ratio fluctuation in the vicinity of the fuel injector. This also completely changes the coupling between the interior and exterior of the combustion chamber.




A consistent relationship is required between the pressure fluctuations inside the combustion chamber and the fluctuations in the chemical energy supplied to the combustion chamber in order for the occurrence of combustion instability. The chemical energy input to the combustion chamber is proportional to the strength of the fuel and air mixture supplied to the combustion chamber and the air velocity at the exit of the fuel and air mixing duct. The plurality of air injectors integrate out the pressure fluctuations and the fluctuations in the strength of the fuel and air mixture. Also any fuel to air ratio fluctuations present at the downstream end of the fuel and air mixing duct are uncorrelated with the pressure fluctuations that produced them. The possibility of positive reinforcement of pressure fluctuations or fuel to air ratio fluctuations is reduced.




The average bulk velocity increases along the length of the fuel and air mixing duct. Therefore it is necessary to progressively increase the cross-sectional area of the air injectors along the length of the fuel and air mixing duct to ensure sufficient penetration and mixing in the fuel and air mixing duct.




Another fuel and air mixing duct


120


according to the present invention is shown in

FIGS. 5

,


6


and


7


. A rectangular cross-section fuel and air mixing duct


120


comprises four sidewalls


122


,


124


,


126


and


128


. The walls


124


and


126


have a plurality of longitudinally and transversely spaced apertures


130


and


132


respectively which form an air intake to the fuel and air mixing duct


120


. The apertures


130


and


132


progressively increase in cross-sectional area between the upstream end


134


of the fuel and air mixing duct


120


and the downstream end


136


of the fuel and air mixing duct


120


. A single fuel injector


140


is provided to supply fuel into the upstream end


134


of the fuel and air mixing duct


120


. The fuel injector


140


is supplied with fuel from a fuel manifold


138


.




A further fuel and air mixing duct


150


according to the present invention is shown in

FIGS. 8

,


9


and


10


. A circular cross-section fuel and air mixing duct


150


comprises a tubular wall


152


which has a plurality of axially and circumferentially spaced apertures


154


which form an air intake to the fuel and air mixing duct


150


. The apertures


154


progressively increase in cross-sectional area between the upstream end


156


of the fuel and air mixing duct


120


and the downstream end


158


of the fuel and air mixing duct


150


. A single fuel injector


160


is provided to supply fuel into the upstream end


156


of the fuel and air mixing duct


150


. The fuel injector


160


is supplied with fuel from a fuel manifold.




Another primary fuel and air mixing duct


170


according to the present invention is shown in FIG.


13


and is similar to that shown in FIG.


3


. The primary fuel and air mixing duct


170


comprises walls


174


and


176


which are provided with a plurality of radially, and circumferentially spaced apertures


176


and


178


respectively which form a primary air intake to supply air into the primary fuel and air mixing duct


170


. The primary fuel and air mixing duct


170


also has a plurality of fuel injectors


172


positioned in the primary fuel and air mixing duct


170


upstream of the apertures


176


and


178


. Additionally a plurality of circumferentially spaced apertures


180


are provided to form part of the primary air intake upstream of the fuel injectors


172


. The apertures


180


supply up to 10% of the primary air flow upstream of the injectors


172


. The apertures


180


are provided to prevent the formation of a stagnant zone, a zone with no net velocity, at the upstream end of the primary fuel and air mixing duct


170


. The stagnant zone mainly consists of fuel and a small fraction of air, in operation, which results in long residence times for the fuel with an increased risk of auto ignition of the fuel in the primary fuel and air mixing duct


170


. The apertures


180


minimise the risk of auto ignition. The primary fuel and air mixing duct


170


also increases on cross-sectional area as shown in a downstream direction. The introduction of air upstream of the fuel injectors only has a minor effect on the fuel to air ratio as shown in

FIG. 15

, where line H indicates the fuel to air ratio in FIG.


3


and line I indicates the fuel to air ratio in FIG.


13


.




A further secondary fuel and air mixing duct


190


according the present invention is shown in FIG.


14


and is similar to that shown in FIG.


4


. The secondary fuel and air mixing duct


190


comprises inner annular wall


194


and outer annular wall


196


. The inner annular wall


192


is provided with a plurality of axially, and circumferentially, spaced apertures


198


which form a secondary air intake to supply air into the secondary fuel and air mixing duct


190


. The secondary fuel and air mixing duct


190


also has an annular fuel injector slot


192


positioned in the secondary fuel and air mixing duct


190


upstream of the apertures


198


. Additionally a plurality of circumferentially spaced apertures


200


are provided to form part of the secondary air intake upstream of the fuel injector slot


192


. The apertures


200


supply up to 10% of the secondary air flow. These apertures


200


also prevent the formation of a stagnant zone and auto ignition, at the upstream end of the secondary fuel and air mixing duct


190


. The secondary fuel and air mixing duct


190


also increases in cross-sectional area as shown in a downstream direction. A similar arrangement of additional apertures may be applied to the tertiary fuel and air mixing duct to prevent the formation of a stagnant zone and auto ignition.




The apertures in the walls of the fuel and air mixing duct may be circular, elongate for example slots, or any other suitable shape. The apertures in the walls of the fuel and air mixing duct may be arranged perpendicularly to the walls of the fuel and air mixing duct or at any other suitable angle.




The fuel supplied by the fuel injector may be a liquid fuel or a gaseous fuel.




The invention is also applicable to other fuel and air mixing ducts. For example the fuel and air mixing ducts may comprise any suitable shape, or cross-section, as long as there are a plurality of points of injection of air spaced apart longitudinally, in the direction of flow through the fuel and air mixing duct, into the fuel and air mixing duct. The apertures may be provided in any one or more of the walls defining the fuel and air mixing duct.




The invention is also applicable to other air injectors, for example hollow perforate members may be provided which extend into the fuel and air mixing duct to supply air into the fuel and air mixing duct.




The fuel and air mixing duct may have a swirler, alternatively it may not have a swirler. The fuel and air mixing duct may have two coaxial counter swirling swirlers. The swirler may be an axial flow swirler.




Although the invention has referred to an industrial gas turbine engine it is equally applicable to an aero gas turbine engine or a marine gas turbine engine.



Claims
  • 1. A combustion chamber comprising at least one combustion zone defined by at least one peripheral wall, at least one fuel and air mixing duct for supplying a fuel and air mixture to the at least one combustion zone, the at least one fuel and air mixing duct having an upstream end and a downstream end, fuel injection means for supplying fuel into the at least one fuel and air mixing duct, air injection means for supplying air into the at least one fuel and air mixing duct, the pressure of the air supplied to the at least one fuel and air mixing duct fluctuating, the air injection means comprising a plurality of air injectors spaced apart in the direction of flow through the at least one fuel and air mixing duct to reduce the magnitude of the fluctuations in the fuel to air ratio of the fuel and air mixture supplied into the at least one combustion zone, the fuel and air mixing duct having a volume and a length, the injectors being spaced apart to Progressively introduce air into the fuel and air mixing ducts along the length of the fuel and air mixing duct to integrate out the fluctuations in the fuel to air ratio, the volume of the fuel and air mixing duct being selected so that the average travel time from the fuel injecting means to the downstream end of the fuel and air mixing duct is greater than the time period of the fluctuation, the volume of the fuel and air mixing duct being such that the length thereof is at least two multiplied by the velocity of the fuel and air mixture leaving the downstream end of the fuel and air mixing duct divided by the frequency of the fluctuations and wherein the at least one fuel and air mixing duct comprises a single annular fuel and air mixing duct, the air injection means being axially spaced apart.
  • 2. A combustion chamber as claimed in claim 1 wherein the annular fuel and air mixing duct comprises an inner annular wall and an outer annular wall, the air injection means being provided in at least one of the inner and outer annular walls.
  • 3. A combustion chamber as claimed in claim 2 wherein the air injection means are arranged in the inner and outer annular walls.
  • 4. A combustion chamber comprising at least one combustion zone defined by at least one peripheral wall, at least one fuel and air mixing duct for supplying a fuel and air mixture to the at least one combustion zone, the at least one fuel and air mixing duct having an upstream end and a downstream end, fuel injection means for supplying fuel into the at least one fuel and air mixing duct, air injection means for supplying air into the at least one fuel and air mixing duct, the pressure of the air supplied to the at least one fuel and air mixing duct fluctuating, the air injection means comprising a plurality of air injectors spaced apart in the direction of flow through the at least one fuel and air mixing duct to reduce the magnitude of the fluctuations in the fuel to air ratio of the fuel and air mixture supplied into the at least one combustion zone, the fuel and air mixing duct having a volume and a length, the injections being spaced apart to progressively introduce air into the fuel and air mixing ducts along the length of the fuel and air mixing duct to integrate out the fluctuations in the fuel to air ratio, the volume of the fuel and air mixing duct being selected so that the average travel time from the fuel injecting means to the downstream end of the fuel and air mixing duct is greater than the time period of the fluctuation, the volume of the fuel and air mixing duct being such that the length thereof is at least two multiplied by the velocity of the fuel and air mixture leaving the downstream end of the fuel and air mixing duct divided by the frequency of the fluctuations and wherein the fuel and air mixing duct comprises a radial fuel and air mixing duct, the air injection means being radially spaced apart.
  • 5. A combustion chamber as claimed in claim 4 wherein the radial fuel and air mixing duct comprises a first radial wall and a second radial wall, the air injection means being provided in at least one of the first and second radial walls.
  • 6. A combustion chamber as claimed in claim 5 wherein the air injection means are provided in the first and second radial walls.
  • 7. A combustion chamber as claimed in claim 1 wherein the fuel injection means is arranged at the upstream end of the fuel and air mixing duct and the air injection means are arranged downstream of the fuel injector means.
  • 8. A combustion chamber as claimed in claim 1 wherein the at least one fuel and air mixing duct comprises a swirler.
  • 9. A combustion chamber as claimed in claim 8 wherein the swirler is a radial flow swirler.
  • 10. A fuel and air mixing duct for a combustion chamber, the fuel andair mixing duct comprising fuel injection means for supplying fuel into the fuel and air mixing duct, air injection means for supplying air into the fuel and air mixing duct, the air injection means comprising a plurality of air injections spaced apart in the direction of flow through the fuel and air mixing duct and where the fuel and air mixing duct has a volume and a length, the injectors being spaced apart to progressively introduce air into the fuel and air mixing ducts along the length of the fuel and air mixing duct to integrate out the fluctuations in the fuel to air ratio, the volume of the fuel and air mixing duct being selected so that the average travel time from the fuel injection means to the downstream end of the fuel and air mixing duct is greater than the time period of the fluctuation, the volume of the fuel and air mixing duct being such that the length thereof is at least two multiplied by the velocity of the fuel and air mixture leaving the downstream end of the fuel and air mixing duct divided by the frequency of the fluctuations.
Priority Claims (1)
Number Date Country Kind
9929601 Dec 1999 GB
Parent Case Info

This is a Divisional of application Ser. No. 09/733,960 Feb. 27, 2001 now U.S. Pat. No. 6,532,742.

US Referenced Citations (2)
Number Name Date Kind
4928481 Joshi et al. May 1990 A
5235814 Leonard Aug 1993 A