Combustion enhancing air foil

Information

  • Patent Grant
  • 6405661
  • Patent Number
    6,405,661
  • Date Filed
    Thursday, March 22, 2001
    23 years ago
  • Date Issued
    Tuesday, June 18, 2002
    22 years ago
Abstract
A combustion enhancing member employed with a stoker combustion system is disposed on the grate of the stoker and includes at least one chamber. The chamber has at least one fluid inlet for receiving a combustion enhancing fluid and a plurality of fluid outlets for distributing the fluid to the bed of fuel moving along the grate of a stoker combustion system, thereby increasing the burning efficiency of the stoker.
Description




FIELD OF THE INVENTION




The present invention generally relates to a combustion enhancing system employed with a stoker for burning fuel. More specifically, the combustion enhancing system includes an air foil fixed to the moving grate of the stoker. The air foil provides non-aqueous combustion enhancing fluids to the bed of fuel traveling along the grate, thereby enhancing burning of the fuel and increasing the efficiency of the stoker.




BACKGROUND OF THE INVENTION




Stokers are employed for the mass burning of fuels. They generally function to feed fuel to a furnace combustion area, to distribute a supply of air to the fuel, and to retain the fuel until complete combustion is accomplished. Typically, the fuel is fed through the combustion area of the stoker by a moving or vibrating grate. The grates of conventional vibrating grate stokers are formed of a series of tuyers or keys, usually made of metal alloy or cast iron, which allow passage of combustion air through the underside of the grate to the fuel located on the top of the grate.




Efficiency of the stoker is measured by the completeness of the combustion of the fuel and the amount of pollutants resulting from that combustion. The type of fuel being burned also determines the stoker's efficiency. For example, coal is the typical fuel employed with a stoker and the more carbon in the coal that is burned the more efficient the stoker. Other fuels burned in conventional stokers are wood, and refuse materials or waste products.




However, conventional stokers fail to burn fuel, such as coal, efficiently, because the fuel travels through oxygen deficient zones in the combustion area of the stoker, resulting in incomplete fuel combustion. Also, the conventional stokers are inefficient because they do not account for impurities in the fuel, agglomerated fuel, or for encapsulation or swelling of the fuel where the fuel becomes resistant to the combustion air. An additional problem with conventional stokers is that they do not minimize pollutants resulting from the burning of the fuel.




Commonly owned U.S. Pat. No. 5,588,378 to Mancini entitled Combustion Enhancement System With In Bed Foils, addresses the above problems by employing a plurality of combustion enhancing air foils with a stoker having a conventional traveling belt type grate. The subject matter of U.S. Pat. No. 5,588,378 is herewith incorporated by reference. However, no prior art addresses the above problems with respect to stokers utilizing conventional moving grates other than traveling grates, such as vibrating or pusher type grates.




Examples of other prior art stokers are disclosed in the following U.S. Pat. Nos.: U.S. Pat. No. 697,620 to Green et al.; U.S. Pat. No. 3,152,562 to Cohen et al.; U. S. Pat. No. 4,510,873 to Shigaki; and U.S. Pat. No. 4,876,972 to Mrklas.




SUMMARY OF THE INVENTION




Accordingly, a general object of the present invention is to provide a combustion enhancing system that improves the fuel burning efficiency of a stoker.




Another general object of the present invention is to provide a combustion enhancing system that reduces the pollutants produced by the stoker.




A further object of the present invention is to provide a combustion enhancing system that includes an air foil for distributing a non-aqueous combustion fluid in an oxygen deficient zone of the stoker, thereby optimizing combustion of the fuel.




A yet further object of the present invention is to provide a combustion enhancing system that includes an air foil for distributing emission reducing agents, thereby reducing the pollutants produced by the stoker.




Another object of the present invention is to provide a combustion enhancing system that includes an air foil fixed to the grate of the stoker, with the grate being a vibrating stoker.




Still another object of the present invention is to provide a combustion enhancing system that includes an air foil fixed to the grate of the stoker, to facilitate breaking up of the fuel and thereby making the fuel less resistant to the combustion air of the stoker and exposing more surface area of the fuel for improved combustion.




Yet another object of the present invention is to provide a combustion enhancing system that includes an air foil that can be retro-fitted to existing stokers and is relatively easy to manufacture and install.




The foregoing objects can be basically attained by a combustion enhancing member for use in a stoker combustion system having a grate for supporting a bed of fuel, the combustion enhancing member comprising an inner wall portion defining a first chamber and a second chamber, the first chamber having a first fluid inlet for receiving a first fluid and at least one fluid outlet for ejecting the first fluid, and the second chamber having a second fluid inlet for receiving a second fluid; and an upper fuel engaging surface for engaging the bed of fuel, the fluid outlet being disposed in the upper fuel engaging surface allowing ejection of the first fluid in the direction of the bed of fuel.




The foregoing objects are also obtained by a stoker combustion system, comprising a grate having a support surface for supporting a bed of fuel; a first fluid supply system for supplying a combustion fluid to the support surface of the grate; a combustion enhancing member disposed on the support surface of the grate, the combustion enhancing member including a wall portion defining a first chamber, the first chamber having a first fluid inlet for receiving a first fluid and at least one fluid outlet for ejecting the first fluid, and a fuel engaging surface for engaging the bed of fuel, the fluid outlet being disposed in the fuel engaging surface allowing ejection of the first fluid in the direction of the bed of fuel; and a second fluid supply system for supplying the first fluid to the first fluid inlet of the combustion enhancing member.




The foregoing objects can also be obtained by a method of fitting a combustion enhancing member with a pre-existing stoker combustion system, the pre-existing stoker combustion system having a moving grate with a support surface for supporting a bed of fuel, and a first fluid supply system for providing combustion fluid to the bed of fuel, comprising the steps of providing a combustion enhancing member having a chamber with a fluid inlet for receiving a first fluid, and a fluid outlet for ejecting the first fluid, and a fuel engaging surface for supporting the bed of fuel; engaging the combustion enhancing member with the support surface of the grate; and supplying a pressurized fluid from a second fluid supply system to the bed of fuel through the fluid outlet of the combustion enhancing member.




Other objects, advantages and salient features of the invention will become apparent from the following detailed description which taken in conjunction with annexed drawings, discloses the preferred embodiments of the present invention.











BRIEF DESCRIPTION OF THE DRAWINGS




Referring to the drawings which form part of this original disclosure:





FIG. 1

is a schematic representation in section of a stoker with a vibrating grate utilizing an air foil in accordance with the first embodiment of the present invention;





FIG. 2

is an enlarged elevational view of an air foil and a grate of the present invention illustrated in

FIG. 1

, showing the air foil fixed to the grate;





FIG. 3

is a top plan view of the air foil and the grate of the present invention illustrated in

FIG. 1

;





FIG. 4

is an enlarged, elevational view in section of the grate taken along line


4





4


of

FIG. 2

, showing a grate plate anchor and tuyers of the grate;





FIG. 5

is an enlarged, top plan view of a single tuyer of the grate of the present invention illustrated in

FIG. 1

;





FIG. 6

is an enlarged, top plan view of the air foil of the present invention illustrated in

FIG. 1

; and





FIG. 7

is an enlarged, side elevational view in section of the air foil taken along line


7





7


of FIG.


6


.











DETAILED DESCRIPTION OF THE INVENTION




Referring to

FIG. 1

, a stoker combustion system


10


in accordance with the present invention generally includes a grate assembly


12


and a furnace


14


with a bed of fuel


16


traveling down grate assembly


12


for combustion within a combustion area


18


of furnace


14


. A combustion enhancing member or air foil


20


attached to grate assembly


12


increases the efficiency and amount of fuel being burned by providing a non-aqueous combustion fluid to the bed of fuel


16


in an oxygen deficient zone of furnace


14


. Air foil


20


also acts to reduce pollution produced by stoker combustion system


10


by distributing emission reducing agents to the bed of fuel


16


while the fuel is being burned. Grate assembly


12


and furnace


14


are formed of any high temperature resistant material.




Grate assembly


12


and furnace


14


are conventional and therefore will be described only in sufficient detail to understand the present invention. The fuel


16


enters stoker system


10


through a fuel bunker


22


and onto grate assembly


12


via gravity with a gate


24


controlling the feed rate of the fuel


16


, as best seen in FIG.


1


. The bed of fuel


16


travels along grate assembly


12


through combustion area


18


of furnace


14


with a water wall and heat exchanger


26


defining the outer perimeter of furnace


14


. Combustion fluid or air


28


provided through grate assembly


12


facilitates the burning of fuel


16


.




In particular, the fuel


16


burns from top to bottom and becomes ash. However, with fuel, such as impure coal, encapsulation may occur where the coal swells and becomes resistant to the combustion air of the stoker resulting in inefficient and incomplete burning of the fuel. In addition, oxygen within particular areas of the fuel bed


16


depletes during the burning process, as seen in

FIG. 1

, also reducing the efficiency of stoker


10


. Air foil


20


provides a combustion enhancing fluid, such as air, where oxygen has been consumed in areas of fuel bed


16


. Oxygen enriched air can also be employed with air foil


20


. Also, the force of the combustion enhancing fluid will break up any fuel that has swelled or agglomerated. In addition, air foil


20


provides a drop in the travel path of the fuel bed


16


, which facilitates the break up of any swelled or agglomerated fuel. As a result, stoker


10


with air foil


20


burns fuel


16


more efficiently, and allows various fuels to be employed with stoker


10


, whether impure or not. Moreover, materials that reduce emissions can be added to stoker


10


through air foil


20


, thereby reducing pollution resulting from the burning of fuel


16


.




Referring to

FIGS. 1-5

, grate assembly


12


specifically includes a slanted vibrating grate


30


connected to a frame


32


, as is well known in the art. A grate eccentric shaker


34


and grate shaker motor drive


36


are attached to frame


32


and create the necessary movement or vibration to grate


30


for moving the bed of fuel


16


down grate


30


. Motor


36


rests on base support


38


of frame


32


with flexible supports


40


extending between base support


38


and grate


30


.




Grate


30


generally includes first and second sections


42


and


44


defining an upper support surface


46


for supporting the bed of fuel


16


. First section


42


is a substantially planar plate


48


formed as a one-piece member extending across grate assembly


12


. Second section


44


includes a plurality of tuyers


50


disposed adjacent one another and connected by fasteners, such as pins, forming a tuyer grate


52


, as best seen in

FIGS. 2 and 3

. Plate


48


of first section


42


overlies tuyer grate


52


of second section


44


in a spaced relationship with a plurality of anchors


54


connecting the plate


48


to tuyer grate


52


.




Plate


48


extends from a first end


56


of grate assembly


12


proximate fuel bunker


22


and ends or abuts with air foil


20


. Tuyer grate


52


extends from first end


56


to a second end


58


of grate assembly


12


proximate an ash pit


60


of stoker


10


. As seen in

FIG. 2

, grate


30


includes a downwardly slanted portion


62


below support surface


46


defining a space therebetween, and thereby creating a stepped portion


64


at the end of plate


48


. Air foil


20


is disposed at stepped portion


64


with plate


48


abutting and being substantially flush with the top of air foil


20


and the bottom of air foil


20


resting on upper surface


46


at tuyer grate


52


so that the bed of fuel


16


can travel along upper support surface


46


and over air foil


20


. Alternatively, for conventional grates that do not include a downwardly slanted portion


62


and are generally flat, stepped portion


64


can be created by adding an inclined plate disposed behind air foil


20


and over tuyer grate


52


, thereby providing a ramp on which the fuel bed


16


can travel from the beginning of the grate to the top surface of air foil


20


and over air foil




Grate assembly


12


also includes a grate cooling system


66


and a first fluid supply system


68


, as is known in the art. As seen in

FIG. 1

, grate cooling system


66


comprising a plurality of piping members


70


extend underneath and the length of grate


30


. As seen in

FIG. 4

, piping members


70


are disposed between tuyers


50


of tuyer grate


52


. A cooling fluid such as water, is supplied to the members


70


.




First fluid supply system


68


supplies combustion fluid


28


, such as air, through registers


72


disposed between flexible supports


40


of frame


32


proximate base support


38


and through ducts


74


defined between flexible supports


40


to tuyer grate


52


, as best seen in

FIG. 1. A

forced draft fan (not shown) is employed to pressurize the combustion air, as is known in the art.




As seen in

FIGS. 4 and 5

, each tuyer


50


has a substantially planar top surface


76


and lower cut-out portion


78


curved to accommodate piping members


70


. A plurality of passageways


80


are disposed in one side of each tuyer


50


so that when more than one tuyer


50


is joined together, combustion fluid


28


from first fluid supply system


68


can be dispensed to and facilitate combustion of the bed of fuel


16


on grate


30


through passageways


80


. A pin (not shown) is placed between adjacent tuyers


50


in a fastener slot


82


disposed in each tuyer


50


, thereby securing tuyers


50


together to form tuyer grate


52


. Each tuyer


50


of tuyer grate


52


is formed of cast iron blocks.




With respect to anchors


54


of grate assembly


12


, each includes an anchor block


84


disposed between plate


48


and tuyer grate


52


, as best seen in

FIGS. 2-4

. Preferably, anchor block


84


is a one-piece block but can be formed with separate plates that are integrally attached. Anchor block


84


includes top and bottom portions


86


and


88


with bottom portion


88


extending between tuyers


50


and attached to a bottom plate or clamp


90


, positioned below anchor block


84


, by bolts


92


, thereby creating a frictional engagement between top portion


86


and tuyer grate


52


. However, top portion


86


can be attached to tuyer grate


52


by fasteners (not shown), such as bolts.




Referring to

FIGS. 1-3

, and


6


-


7


, air foil


20


is disposed on a sealing block


65


of grate


30


proximate stepped portion


64


. Preferably, the optimal location of air foil


20


is dictated by the maximum oxygen deficient zone of the fuel bed


16


. Through a series of tests or simulations of stoker


10


without air foil


20


, the most oxygen deficient zone can be determined and thus the optimal location of air foil


20


can also be determined. As seen in

FIG. 2

, air foil


20


is located at stepped portion


64


where plate


48


terminates so that the bed of fuel


16


traveling along upper support surface


46


will tumble over air foil


20


.




Air foil


20


generally includes a first or front wall portion


96


spaced from and opposing a second or rear wall portion


98


, and a third or top wall portion


100


spaced from and opposing a fourth or bottom wall portion


102


. Bottom wall portion


102


extends further than top wall portion


100


with front wall portion


96


extending from a distal end of bottom wall portion


102


to a distal end of top wall portion


100


. Front wall portion


96


and bottom wall portion


102


define an acute angle therebetween with the outer or exterior surface


110


being sloped downwardly from top wall portion


100


to bottom wall portion


102


over which the bed of fuel


16


travels. Top wall portion


100


further defines an upper fuel engaging surface


112


that is substantially flush with plate


48


. Bottom wall portion


102


further defines a lower grate engaging surface


114


that abuts support surface


46


at tuyer grate


52


.




An inner wall portion


104


extends between and is substantially perpendicular to top and bottom wall portions


100


and


102


and is substantially parallel to rear wall portion


98


. A first chamber


106


is defined between top and bottom wall portions


100


and


102


, and inner wall portion


104


and front wall portion


96


. Similarly, a second chamber


108


is defined between top and bottom wall portions


100


and


102


, but between rear wall portion


98


and inner wall portion


104


. Opposing end walls


116


and


118


close each end of first and second chambers


106


and


108


and air foil


20


. Air foil


20


is preferably formed of a high temperature resistant material, such as stainless steel. The wall portions of air foil


20


are attached in a sealed or substantially sealed relationship, thereby generally preventing escape of any fluid therethrough.




Preferably, as seen in

FIG. 7

, first chamber


106


has a generally trapezoidal cross-sectional shape and second chamber


108


has a generally square cross-sectional shape. However, either first or second chambers


106


and


108


can have various cross-sectional shapes such as generally triangular, square, or circular.




Proximate opposing end walls


116


and


118


of air foil


20


, a second fluid supply system


120


, independent from first fluid supply system


68


, supplies a fluid


122


to first chamber


106


of air foil


20


through a first conduit member


124


located below grate


30


, as best seen in

FIGS. 1 and 3

. In particular, fluid


122


is a non-aqueous combustion enhancing fluid including any gas, or gas combined with other gases, solids, or liquids (other than water), that contains a material or agent that increases the efficiency of combustion of the bed of fuel


16


and/or that reduces the emissions produced by the bed of fuel


16


. Preferably, fluid


122


is air. Alternatively, fluid


122


can be oxygen enriched air, or air combined with emission reducing materials. Emission reducing materials preferably include any gas, liquid or solid having emission reducing chemicals. For example, emission reducing materials may include natural gas, magnesium oxide powder, or vaporized ammonium water solution.




Also at end walls


116


and


118


, a cooling system


130


, independent of grate cooling system


66


, supplies a cooling fluid


126


to second chamber


108


of air foil


20


through a second conduit member


128


, also located below grate


30


, as seen in

FIGS. 1 and 6

. Cooling fluid


126


can be either a liquid or gas, such as water or air. Cooling system


130


maintains the structural stability of air foil


20


. However, cooling system


130


and second chamber


108


of air foil


120


can be eliminated if stability of foil


20


can be maintained without cooling fluid


126


at lower temperature ranges of the stoker.




As seen in

FIGS. 6 and 7

, combustion fluid


122


is pressurized and piped to first chamber


106


of air foil


20


through first conduit members


124


, each aligned with a first inlet or opening


132


disposed in bottom wall portion


102


. A blower or small compressor (not shown) can be employed to pressurize fluid


122


. A plurality of fluid outlets


133


disposed in front wall portion


96


allow fluid


122


to be distributed to the bed of fuel


16


traveling over downwardly sloping exterior surface


110


of air foil


20


. Preferably, one conduit member


124


is located near one end


116


of air foil


20


and another conduit member


124


is located near the opposite end


118


, as seen in FIG.


3


. However, any number of first conduit members


124


can be used to supply fluid


122


to first chamber


106


along the length, defined between


116


and


118


, of air foil


20


. The number of conduit members


124


will depend on the desired amount and desired locations for dispersement of the combustion fluid


122


for the fuel bed


16


.




Cooling fluid


126


is pressurized and piped to second chamber


108


of air foil


20


through second conduit members


128


and released through third conduit members


129


. As seen in

FIG. 3

, preferably, at least one second conduit member


128


is located near one end


116


of air foil


20


and at least one third conduit member


129


is located near the opposite end


118


. However, any number of second and third conduit members


128


and


129


can be used anywhere along the length of air foil


20


to supply cooling fluid


126


to second chamber


108


and release fluid


126


from second chamber


108


, respectively.




Each second conduit member


128


is aligned with a first opening


134


in a rear compartment


136


disposed adjacent rear wall portion


98


of air foil


20


and between plate


48


and tuyer grate


52


, as best seen in

FIG. 7. A

second inlet


140


disposed in rear wall portion


98


aligns with a second opening


138


of rear compartment


136


, thereby providing fluid communication between rear compartment


136


and second chamber


108


of air foil


20


. Each third conduit member


129


is substantially identical to second conduit members


128


in structure and connection to second chamber


108


, except each third conduit member


129


allows fluid


126


to escape or release from second chamber


108


.




Fluid


126


, supplied through second conduit member


128


, enters rear compartment


136


through first opening


134


and enters second chamber


108


of air foil


20


through second opening


138


and second fluid inlet


140


. Fluid


126


can then escape through third conduit member


129


. Alternatively, second and third conduit members


128


and


129


can be aligned directly with an opening in second chamber


108


.




As seen in

FIG. 7

, first chamber


106


is substantially smaller than second chamber


108


; however, the size and shape of first and second chambers


106


and


108


can vary as desired, by changing the location and orientation of inner wall portion


104


. Testing and/or simulations conducted on stoker


10


would determine the required combustion fluid


122


and cooling fluid


126


needed for a particular stoker, thus determining the optimum sizes and shapes of each chamber. For example, with first chamber


106


being substantially smaller than second chamber


108


, as seen in

FIG. 7

, more cooling fluid


126


is accommodated by air foil


20


than combustion enhancing fluid


122


. However, first and second chambers


106


and


108


can be generally the same size, and first chamber


106


can be larger than second chamber


108


depending on conditions of stoker


10


which dictate whether more cooling fluid


126


is needed or more combustion enhancing fluid


122


is needed or the same amount of both fluids is required.




Also, inner wall portion


104


can be oriented in positions other than generally perpendicular to top and bottom wall portions


100


and


102


. For example, inner wall portion


104


can be positioned diagonally between top and bottom wall portions


100


and


102


, so that inner wall portion


104


extends either towards front wall portion


96


or rear wall portion


98


, giving either first or second chambers


106


and


108


a generally triangular cross-sectional shape.




Also, if cooling fluid


126


is not needed, for example, if the structural integrity of the air foil


20


can be maintained without fluid


126


, inner wall


104


can be eliminated, or an opening can be disposed in the inner wall, so that air foil


20


has generally one chamber for combustion fluid


122


. In addition, a second inner wall can be added to either first or second chamber


106


and


108


to form a third chamber. Additional fluid outlets disposed in the top wall of the third chamber would allow a combustion fluid or an emission reducing agent, for example, to be supplied to fuel bed


16


through the third chamber.




Attachment of air foil


20


to grate


30


includes a welding attachment that secures air foil


20


to sealing block


65


and grate


30


. Air foil anchors


142


each have an anchor plate


144


disposed below and attached to sealing block


65


at downwardly extending portions


146


with fasteners


148


, such as bolts, further securing and clamping sealing block


65


and foil


20


to tuyer grate


52


, as best seen in

FIGS. 2 and 7

. In addition, fasteners (not shown), such as bolts, can be employed to secure air foil


20


to grate


30


, by extending the fasteners through front wall portion


96


of air foil


20


and through tuyer grate


52


. Anchors


142


are employed along the longitudinal length of air foil


20


defined between its opposing end walls


116


and


118


, with its longitudinal length being substantially equal to the entire width of grate


30


.




Operation




In operation, foil


20


is attached to upper support surface


46


of grate


30


by anchors


142


at stepped portion


64


so that top wall portion


100


of air foil


20


is substantially flush with plate


48


of grate


30


. The bed of fuel


16


enters furnace


14


through gate


24


onto grate


30


with movement or vibration from motor


36


coupled with gravity forcing the bed of fuel to travel down upper support surface


46


at plate


48


through combustion area


18


. First fluid supply system


68


supplies combustion air


28


to combustion area


18


and to the bed of fuel


16


from beneath grate


30


and through tuyers


50


, facilitating ignition of fuel


16


.




Second fluid supply system


120


supplies combustion enhancing fluid


122


through outlets


133


of air foil


20


at or near the maximum oxygen deficient zone of the fuel. Fuel


16


travels over plate


48


to upper fuel engaging surface


112


and downwardly sloping exterior surface


110


of air foil


20


where fluid


122


can be dispersed into fuel


16


through outlets


133


. Fluid


122


enhances combustion of fuel


16


by providing oxygen to oxygen depleted areas of furnace


14


, thereby increasing the burning efficiency of stoker


10


. Both the force of fluid


122


through outlets


133


and the drop from plate


48


to tuyer grate


52


over air foil


20


disrupts and breaks up fuel


16


for more efficient burning thereof. Also, emission reducing agents can be added to fluid


122


to reduce pollution resulting from the burning of fuel


16


. The emission reducing agents are any gas, liquid, or solid that includes emission reducing qualities such as, natural gas, magnesium oxide powder, or vaporized ammonium oxide water solution. The type of agent employed depends on a variety of factors including the type of fuel being burned, the temperature, and type of stoker.




Preferably, emission reducing agents are added to combustion enhancing fluid


122


and dispersed to the fuel bed


16


with fluid


122


. However, several other alternatives exist. First, another third chamber can be added to air foil


20


to accommodate the emission reducing agent. Second, first chamber


106


can be formed into two zones, by adding a second inner wall portion between front wall portion


96


and inner wall portion


104


. The first zone would receive combustion fluid


122


and the second zone would receive the emission reducing agent. Finally, if air foil


20


can operate without cooling fluid


126


, second chamber


108


can be used to accommodate the agent. In all cases, appropriate fluid outlets would have to be provided in top wall portion


100


to allow the agent to be disposed to the fuel bed


16


.




Air foil


20


can be employed with newly constructed stokers or retrofitted to existing stokers. Air foil


20


can be used with various types of moving stokers including a vibrating grate stoker, or a pusher grate. Retro-fitting air foil


20


to an existing stoker merely requires following the steps described above including attaching air foil


20


to the grate of the existing stoker.




While particular embodiments have been chosen to illustrate the invention, it will be understood by those skilled in the art that various changes and modifications can be made therein without departing from the scope of the invention as defined in the appended claims.



Claims
  • 1. A method of fitting a combustion enhancing member with a pre-existing stoker combustion system, the pre-existing stoker combustion system having a moving grate with a support surface for supporting a bed of fuel, and a first fluid supply system for providing a first combustion fluid to the bed of fuel, comprising the steps of:providing a combustion enhancing member having a chamber with a fluid inlet for receiving a second fluid, and a fluid outlet for ejecting the second fluid, and a fuel engaging surface for supporting the bed of fuel; engaging said combustion enhancing member with the support surface of the grate; and pressurizing the second fluid from a second fluid supply system to the bed of fuel through the fluid outlet of the combustion enhancing member.
  • 2. A method of fitting a combustion enhancing member with a pre-existing stoker combustion system according to claim 1, further comprising the step of:fixedly attaching the combustion enhancing member to the supporting surface of grate.
  • 3. A method of fitting a combustion enhancing member with a pre-existing stoker combustion system according to claim 1, further comprising the step of:supplying the second fluid from the second fluid supply system to an oxygen deficient zone in the bed of fuel.
  • 4. A method of fitting a combustion enhancing member with a pre-existing stoker combustion system according to claim 1, whereinthe second fluid supply system is separate from the first fluid supply system.
  • 5. A method of fitting a combustion enhancing member with a pre-existing stoker combustion system according to claim 4, whereinthe second fluid is oxygen enriched compressed air.
  • 6. A stoker combustion system, comprising:a grate having a support surface for supporting a bed of fuel; a first fluid supply system for supplying a first combustion fluid to said support surface of said grate; a combustion enhancing member disposed on said support surface of said grate, said combustion enhancing member including, a wall portion defining a first chamber, said first chamber having a first fluid inlet for receiving a second fluid and at least one fluid outlet for ejecting said second fluid, and a fuel engaging surface for engaging the bed of fuel, said fluid outlet being disposed in said fuel engaging surface allowing ejection of said second fluid in the direction of the bed of fuel; and a second fluid supply system for supplying said second fluid to said first fluid inlet of said combustion enhancing member.
  • 7. A stoker combustion system according to claim 6, whereinsaid fuel engaging surface is an upper surface; and said combustion enhancing member includes a lower grate engaging surface opposite said upper fuel engaging surface engaging said support surface of said grate.
  • 8. A stoker combustion system according to claim 6, whereinsaid wall portion of said combustion enhancing member is an inner wall portion and defines said first chamber and a second chamber, said second chamber includes a second fluid inlet.
  • 9. A stoker combustion system according to claim 8, whereinsaid combustion enhancing member includes first and second opposing wall portions, said first chamber being defined between said first wall portion and said inner wall portion with said fluid outlet being disposed in said first wall, and said second chamber being defined between said second wall portion and said inner wall portion.
  • 10. A stoker combustion system according to claim 9, whereinsaid grate includes a stepped portion between first and second sections of said grate; and said combustion enhancing member is disposed in said stepped portion; said fuel engaging surface is substantially flush with said supporting surface of said grate at said first section; and said first wall portion includes a downwardly sloping exterior surface on which the bed of fuel drops from said first section of said grate to said second section of said grate, said second section being lower than said first section.
  • 11. A stoker combustion system according to claim 9, whereinsaid combustion enhancing member includes third and fourth opposing wall portions; each of said first, second, and inner wall portions, respectively, extends between said third wall portion and said fourth wall portion; said fluid outlet being disposed on said first wall portion; said fuel engaging surface being disposed on said first wall portion and said third wall portion; said second fluid inlet being disposed in said second wall portion; and said first fluid inlet being disposed in said fourth wall.
  • 12. A stoker combustion system according to claim 9, whereinsaid grate is a moving grate allowing the bed of fuel to travel along said support surface.
  • 13. A stoker combustion system according to claim 9, whereinsaid first fluid supply system is separate and independent from said second fluid supply system.
  • 14. A stoker combustion system according to claims 9, whereinsaid second fluid includes an emission controlling agent.
  • 15. A stoker combustion system according to claim 9, whereinsaid second fluid includes a combustion enhancing fluid.
  • 16. A stoker combustion system according to claim 15, whereinsaid combustion enhancing fluid is oxygen enriched compressed air.
  • 17. A stoker combustion system according to claims 15, whereina third fluid is provided to said second fluid inlet; and said third fluid is a cooling fluid.
  • 18. A stoker combustion system according to claim 15, whereinsaid grate has a width; and said combustion enhancing member extends substantially across said width and is disposed in an oxygen deficient zone in the bed of fuel.
  • 19. A combustion enhancing member for use in a stoker combustion system having a grate for supporting a bed of fuel, said combustion enhancing member comprising:an inner wall portion defining a first chamber and a second chamber, said first chamber having a first fluid inlet for receiving a first fluid and at least one first fluid outlet for ejecting said first fluid, said second chamber having a second fluid inlet for receiving a second fluid, and said first and second chambers including a lower wall extending from said inner wall; an upper fuel engaging surface for engaging the bed of fuel, said fluid outlet being disposed in said upper fuel engaging surface allowing ejection of said first fluid in the direction of the bed of fuel; and a lower grate engaging surface disposed on said lower wall and opposite said upper fuel engaging surface for engaging the grate.
  • 20. A combustion enhancing member according to claim 19, further comprisingfirst and second opposing wall portions; said first chamber being defined between said first wall portion and said inner wall portion with said first fluid outlet being disposed in said first wall portion; and said second chamber being defined between said second wall portion and said inner wall portion.
  • 21. A combustion enhancing member for use in a stoker combustion system having a grate for supporting a bed of fuel, said combustion enhancing member comprising:an inner wall portion defining a first chamber and a second chamber, said first chamber having a first fluid inlet for receiving a first fluid and at least one first fluid outlet for ejecting said first fluid, and said second chamber having a second fluid inlet for receiving a second fluid; an upper fuel engaging surface for engaging the bed of fuel, said fluid outlet being disposed in said upper fuel engaging surface allowing ejection of said first fluid in the direction of the bed of fuel; a lower grate engaging surface opposite said upper fuel engaging surface for engaging the grate; first and second opposing wall portions; said first chamber being defined between said first wall portion and said inner wall portion with said first fluid outlet being disposed in said first wall portion; said second chamber being defined between said second wall portion and said inner wall portion; third and fourth opposing wall portions; each of said first, second, and inner wall portions, respectively, extend between said third wall portion and said fourth wall portion; said upper fuel engaging surface is disposed on said first wall portion and said third wall portion; and said lower grate engaging surface is disposed on said fourth wall portion.
  • 22. A combustion enhancing member according to claim 21, whereinsaid first wall portion extends at an angle between said third and fourth wall portions, thereby defining a downwardly sloping exterior surface allowing the bed of fuel to drop from proximate said third wall portion to proximate said fourth wall portion.
  • 23. A combustion enhancing member according to claim 22, whereinsaid second chamber includes a second fluid outlet for releasing said second fluid.
  • 24. A combustion enhancing member according to claim 22, whereinsaid first chamber includes a third fluid inlet; and each of said first and third fluid inlets, respectively, is disposed in said fourth wall portion.
  • 25. A combustion enhancing member according to claim 22, whereinsaid fluid outlet of said first chamber is a first fluid outlet; and said first chamber includes a second fluid outlet.
  • 26. A combustion enhancing member according to claim 22, whereinsaid first fluid includes an emission controlling material.
  • 27. A combustion enhancing member according to claim 22, whereinsaid first fluid includes a combustion enhancing fluid.
  • 28. A combustion enhancing member according to claim 27, whereinsaid combustion enhancing fluid is air.
  • 29. A combustion enhancing member according to claims 28, whereinsaid second fluid inlet is disposed in said second wall portion; and said second fluid is a cooling fluid.
  • 30. A stoker combustion system, comprising:a grate having a support surface for supporting a bed of fuel; a combustion enhancing member disposed on said support surface of said grate, said combustion enhancing member including, an inner wall portion defining a first chamber and a second chamber, said first chamber having a first fluid inlet for receiving a first fluid and at least one fluid outlet for ejecting said first fluid, and said second chamber having a second fluid inlet for receiving a second fluid, an upper fuel engaging surface for engaging the bed of fuel, said fluid outlet being disposed on said upper fuel engaging surface allowing ejection of said first fluid in the direction of the bed of fuel, and a lower grate engaging surface opposite said upper fuel engaging surface engaged with said support surface of said grate;said grate includes a stepped portion; and said combustion enhancing member is disposed in said stepped portion with said upper fuel engaging surface being flush with a section of said support surface of said grate.
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4385567 Voss May 1983 A
4870913 Schneider Oct 1989 A
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6213031 Kunzil et al. Apr 2001 B1
6290493 Pirard et al. Sep 2001 B1