Information
-
Patent Grant
-
6405661
-
Patent Number
6,405,661
-
Date Filed
Thursday, March 22, 200123 years ago
-
Date Issued
Tuesday, June 18, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Lazarus; Ira S.
- Rinehart; Kenneth B
Agents
- Roylance, Abrams, Berdo & Goodman, L.L.P.
-
CPC
-
US Classifications
Field of Search
US
- 110 297
- 110 298
- 110 299
- 110 300
- 110 311
- 110 328
- 110 341
- 126 152 R
- 126 163 R
- 126 155
- 126 152 B
-
International Classifications
-
Abstract
A combustion enhancing member employed with a stoker combustion system is disposed on the grate of the stoker and includes at least one chamber. The chamber has at least one fluid inlet for receiving a combustion enhancing fluid and a plurality of fluid outlets for distributing the fluid to the bed of fuel moving along the grate of a stoker combustion system, thereby increasing the burning efficiency of the stoker.
Description
FIELD OF THE INVENTION
The present invention generally relates to a combustion enhancing system employed with a stoker for burning fuel. More specifically, the combustion enhancing system includes an air foil fixed to the moving grate of the stoker. The air foil provides non-aqueous combustion enhancing fluids to the bed of fuel traveling along the grate, thereby enhancing burning of the fuel and increasing the efficiency of the stoker.
BACKGROUND OF THE INVENTION
Stokers are employed for the mass burning of fuels. They generally function to feed fuel to a furnace combustion area, to distribute a supply of air to the fuel, and to retain the fuel until complete combustion is accomplished. Typically, the fuel is fed through the combustion area of the stoker by a moving or vibrating grate. The grates of conventional vibrating grate stokers are formed of a series of tuyers or keys, usually made of metal alloy or cast iron, which allow passage of combustion air through the underside of the grate to the fuel located on the top of the grate.
Efficiency of the stoker is measured by the completeness of the combustion of the fuel and the amount of pollutants resulting from that combustion. The type of fuel being burned also determines the stoker's efficiency. For example, coal is the typical fuel employed with a stoker and the more carbon in the coal that is burned the more efficient the stoker. Other fuels burned in conventional stokers are wood, and refuse materials or waste products.
However, conventional stokers fail to burn fuel, such as coal, efficiently, because the fuel travels through oxygen deficient zones in the combustion area of the stoker, resulting in incomplete fuel combustion. Also, the conventional stokers are inefficient because they do not account for impurities in the fuel, agglomerated fuel, or for encapsulation or swelling of the fuel where the fuel becomes resistant to the combustion air. An additional problem with conventional stokers is that they do not minimize pollutants resulting from the burning of the fuel.
Commonly owned U.S. Pat. No. 5,588,378 to Mancini entitled Combustion Enhancement System With In Bed Foils, addresses the above problems by employing a plurality of combustion enhancing air foils with a stoker having a conventional traveling belt type grate. The subject matter of U.S. Pat. No. 5,588,378 is herewith incorporated by reference. However, no prior art addresses the above problems with respect to stokers utilizing conventional moving grates other than traveling grates, such as vibrating or pusher type grates.
Examples of other prior art stokers are disclosed in the following U.S. Pat. Nos.: U.S. Pat. No. 697,620 to Green et al.; U.S. Pat. No. 3,152,562 to Cohen et al.; U. S. Pat. No. 4,510,873 to Shigaki; and U.S. Pat. No. 4,876,972 to Mrklas.
SUMMARY OF THE INVENTION
Accordingly, a general object of the present invention is to provide a combustion enhancing system that improves the fuel burning efficiency of a stoker.
Another general object of the present invention is to provide a combustion enhancing system that reduces the pollutants produced by the stoker.
A further object of the present invention is to provide a combustion enhancing system that includes an air foil for distributing a non-aqueous combustion fluid in an oxygen deficient zone of the stoker, thereby optimizing combustion of the fuel.
A yet further object of the present invention is to provide a combustion enhancing system that includes an air foil for distributing emission reducing agents, thereby reducing the pollutants produced by the stoker.
Another object of the present invention is to provide a combustion enhancing system that includes an air foil fixed to the grate of the stoker, with the grate being a vibrating stoker.
Still another object of the present invention is to provide a combustion enhancing system that includes an air foil fixed to the grate of the stoker, to facilitate breaking up of the fuel and thereby making the fuel less resistant to the combustion air of the stoker and exposing more surface area of the fuel for improved combustion.
Yet another object of the present invention is to provide a combustion enhancing system that includes an air foil that can be retro-fitted to existing stokers and is relatively easy to manufacture and install.
The foregoing objects can be basically attained by a combustion enhancing member for use in a stoker combustion system having a grate for supporting a bed of fuel, the combustion enhancing member comprising an inner wall portion defining a first chamber and a second chamber, the first chamber having a first fluid inlet for receiving a first fluid and at least one fluid outlet for ejecting the first fluid, and the second chamber having a second fluid inlet for receiving a second fluid; and an upper fuel engaging surface for engaging the bed of fuel, the fluid outlet being disposed in the upper fuel engaging surface allowing ejection of the first fluid in the direction of the bed of fuel.
The foregoing objects are also obtained by a stoker combustion system, comprising a grate having a support surface for supporting a bed of fuel; a first fluid supply system for supplying a combustion fluid to the support surface of the grate; a combustion enhancing member disposed on the support surface of the grate, the combustion enhancing member including a wall portion defining a first chamber, the first chamber having a first fluid inlet for receiving a first fluid and at least one fluid outlet for ejecting the first fluid, and a fuel engaging surface for engaging the bed of fuel, the fluid outlet being disposed in the fuel engaging surface allowing ejection of the first fluid in the direction of the bed of fuel; and a second fluid supply system for supplying the first fluid to the first fluid inlet of the combustion enhancing member.
The foregoing objects can also be obtained by a method of fitting a combustion enhancing member with a pre-existing stoker combustion system, the pre-existing stoker combustion system having a moving grate with a support surface for supporting a bed of fuel, and a first fluid supply system for providing combustion fluid to the bed of fuel, comprising the steps of providing a combustion enhancing member having a chamber with a fluid inlet for receiving a first fluid, and a fluid outlet for ejecting the first fluid, and a fuel engaging surface for supporting the bed of fuel; engaging the combustion enhancing member with the support surface of the grate; and supplying a pressurized fluid from a second fluid supply system to the bed of fuel through the fluid outlet of the combustion enhancing member.
Other objects, advantages and salient features of the invention will become apparent from the following detailed description which taken in conjunction with annexed drawings, discloses the preferred embodiments of the present invention.
BRIEF DESCRIPTION OF THE DRAWINGS
Referring to the drawings which form part of this original disclosure:
FIG. 1
is a schematic representation in section of a stoker with a vibrating grate utilizing an air foil in accordance with the first embodiment of the present invention;
FIG. 2
is an enlarged elevational view of an air foil and a grate of the present invention illustrated in
FIG. 1
, showing the air foil fixed to the grate;
FIG. 3
is a top plan view of the air foil and the grate of the present invention illustrated in
FIG. 1
;
FIG. 4
is an enlarged, elevational view in section of the grate taken along line
4
—
4
of
FIG. 2
, showing a grate plate anchor and tuyers of the grate;
FIG. 5
is an enlarged, top plan view of a single tuyer of the grate of the present invention illustrated in
FIG. 1
;
FIG. 6
is an enlarged, top plan view of the air foil of the present invention illustrated in
FIG. 1
; and
FIG. 7
is an enlarged, side elevational view in section of the air foil taken along line
7
—
7
of FIG.
6
.
DETAILED DESCRIPTION OF THE INVENTION
Referring to
FIG. 1
, a stoker combustion system
10
in accordance with the present invention generally includes a grate assembly
12
and a furnace
14
with a bed of fuel
16
traveling down grate assembly
12
for combustion within a combustion area
18
of furnace
14
. A combustion enhancing member or air foil
20
attached to grate assembly
12
increases the efficiency and amount of fuel being burned by providing a non-aqueous combustion fluid to the bed of fuel
16
in an oxygen deficient zone of furnace
14
. Air foil
20
also acts to reduce pollution produced by stoker combustion system
10
by distributing emission reducing agents to the bed of fuel
16
while the fuel is being burned. Grate assembly
12
and furnace
14
are formed of any high temperature resistant material.
Grate assembly
12
and furnace
14
are conventional and therefore will be described only in sufficient detail to understand the present invention. The fuel
16
enters stoker system
10
through a fuel bunker
22
and onto grate assembly
12
via gravity with a gate
24
controlling the feed rate of the fuel
16
, as best seen in FIG.
1
. The bed of fuel
16
travels along grate assembly
12
through combustion area
18
of furnace
14
with a water wall and heat exchanger
26
defining the outer perimeter of furnace
14
. Combustion fluid or air
28
provided through grate assembly
12
facilitates the burning of fuel
16
.
In particular, the fuel
16
burns from top to bottom and becomes ash. However, with fuel, such as impure coal, encapsulation may occur where the coal swells and becomes resistant to the combustion air of the stoker resulting in inefficient and incomplete burning of the fuel. In addition, oxygen within particular areas of the fuel bed
16
depletes during the burning process, as seen in
FIG. 1
, also reducing the efficiency of stoker
10
. Air foil
20
provides a combustion enhancing fluid, such as air, where oxygen has been consumed in areas of fuel bed
16
. Oxygen enriched air can also be employed with air foil
20
. Also, the force of the combustion enhancing fluid will break up any fuel that has swelled or agglomerated. In addition, air foil
20
provides a drop in the travel path of the fuel bed
16
, which facilitates the break up of any swelled or agglomerated fuel. As a result, stoker
10
with air foil
20
burns fuel
16
more efficiently, and allows various fuels to be employed with stoker
10
, whether impure or not. Moreover, materials that reduce emissions can be added to stoker
10
through air foil
20
, thereby reducing pollution resulting from the burning of fuel
16
.
Referring to
FIGS. 1-5
, grate assembly
12
specifically includes a slanted vibrating grate
30
connected to a frame
32
, as is well known in the art. A grate eccentric shaker
34
and grate shaker motor drive
36
are attached to frame
32
and create the necessary movement or vibration to grate
30
for moving the bed of fuel
16
down grate
30
. Motor
36
rests on base support
38
of frame
32
with flexible supports
40
extending between base support
38
and grate
30
.
Grate
30
generally includes first and second sections
42
and
44
defining an upper support surface
46
for supporting the bed of fuel
16
. First section
42
is a substantially planar plate
48
formed as a one-piece member extending across grate assembly
12
. Second section
44
includes a plurality of tuyers
50
disposed adjacent one another and connected by fasteners, such as pins, forming a tuyer grate
52
, as best seen in
FIGS. 2 and 3
. Plate
48
of first section
42
overlies tuyer grate
52
of second section
44
in a spaced relationship with a plurality of anchors
54
connecting the plate
48
to tuyer grate
52
.
Plate
48
extends from a first end
56
of grate assembly
12
proximate fuel bunker
22
and ends or abuts with air foil
20
. Tuyer grate
52
extends from first end
56
to a second end
58
of grate assembly
12
proximate an ash pit
60
of stoker
10
. As seen in
FIG. 2
, grate
30
includes a downwardly slanted portion
62
below support surface
46
defining a space therebetween, and thereby creating a stepped portion
64
at the end of plate
48
. Air foil
20
is disposed at stepped portion
64
with plate
48
abutting and being substantially flush with the top of air foil
20
and the bottom of air foil
20
resting on upper surface
46
at tuyer grate
52
so that the bed of fuel
16
can travel along upper support surface
46
and over air foil
20
. Alternatively, for conventional grates that do not include a downwardly slanted portion
62
and are generally flat, stepped portion
64
can be created by adding an inclined plate disposed behind air foil
20
and over tuyer grate
52
, thereby providing a ramp on which the fuel bed
16
can travel from the beginning of the grate to the top surface of air foil
20
and over air foil
Grate assembly
12
also includes a grate cooling system
66
and a first fluid supply system
68
, as is known in the art. As seen in
FIG. 1
, grate cooling system
66
comprising a plurality of piping members
70
extend underneath and the length of grate
30
. As seen in
FIG. 4
, piping members
70
are disposed between tuyers
50
of tuyer grate
52
. A cooling fluid such as water, is supplied to the members
70
.
First fluid supply system
68
supplies combustion fluid
28
, such as air, through registers
72
disposed between flexible supports
40
of frame
32
proximate base support
38
and through ducts
74
defined between flexible supports
40
to tuyer grate
52
, as best seen in
FIG. 1. A
forced draft fan (not shown) is employed to pressurize the combustion air, as is known in the art.
As seen in
FIGS. 4 and 5
, each tuyer
50
has a substantially planar top surface
76
and lower cut-out portion
78
curved to accommodate piping members
70
. A plurality of passageways
80
are disposed in one side of each tuyer
50
so that when more than one tuyer
50
is joined together, combustion fluid
28
from first fluid supply system
68
can be dispensed to and facilitate combustion of the bed of fuel
16
on grate
30
through passageways
80
. A pin (not shown) is placed between adjacent tuyers
50
in a fastener slot
82
disposed in each tuyer
50
, thereby securing tuyers
50
together to form tuyer grate
52
. Each tuyer
50
of tuyer grate
52
is formed of cast iron blocks.
With respect to anchors
54
of grate assembly
12
, each includes an anchor block
84
disposed between plate
48
and tuyer grate
52
, as best seen in
FIGS. 2-4
. Preferably, anchor block
84
is a one-piece block but can be formed with separate plates that are integrally attached. Anchor block
84
includes top and bottom portions
86
and
88
with bottom portion
88
extending between tuyers
50
and attached to a bottom plate or clamp
90
, positioned below anchor block
84
, by bolts
92
, thereby creating a frictional engagement between top portion
86
and tuyer grate
52
. However, top portion
86
can be attached to tuyer grate
52
by fasteners (not shown), such as bolts.
Referring to
FIGS. 1-3
, and
6
-
7
, air foil
20
is disposed on a sealing block
65
of grate
30
proximate stepped portion
64
. Preferably, the optimal location of air foil
20
is dictated by the maximum oxygen deficient zone of the fuel bed
16
. Through a series of tests or simulations of stoker
10
without air foil
20
, the most oxygen deficient zone can be determined and thus the optimal location of air foil
20
can also be determined. As seen in
FIG. 2
, air foil
20
is located at stepped portion
64
where plate
48
terminates so that the bed of fuel
16
traveling along upper support surface
46
will tumble over air foil
20
.
Air foil
20
generally includes a first or front wall portion
96
spaced from and opposing a second or rear wall portion
98
, and a third or top wall portion
100
spaced from and opposing a fourth or bottom wall portion
102
. Bottom wall portion
102
extends further than top wall portion
100
with front wall portion
96
extending from a distal end of bottom wall portion
102
to a distal end of top wall portion
100
. Front wall portion
96
and bottom wall portion
102
define an acute angle therebetween with the outer or exterior surface
110
being sloped downwardly from top wall portion
100
to bottom wall portion
102
over which the bed of fuel
16
travels. Top wall portion
100
further defines an upper fuel engaging surface
112
that is substantially flush with plate
48
. Bottom wall portion
102
further defines a lower grate engaging surface
114
that abuts support surface
46
at tuyer grate
52
.
An inner wall portion
104
extends between and is substantially perpendicular to top and bottom wall portions
100
and
102
and is substantially parallel to rear wall portion
98
. A first chamber
106
is defined between top and bottom wall portions
100
and
102
, and inner wall portion
104
and front wall portion
96
. Similarly, a second chamber
108
is defined between top and bottom wall portions
100
and
102
, but between rear wall portion
98
and inner wall portion
104
. Opposing end walls
116
and
118
close each end of first and second chambers
106
and
108
and air foil
20
. Air foil
20
is preferably formed of a high temperature resistant material, such as stainless steel. The wall portions of air foil
20
are attached in a sealed or substantially sealed relationship, thereby generally preventing escape of any fluid therethrough.
Preferably, as seen in
FIG. 7
, first chamber
106
has a generally trapezoidal cross-sectional shape and second chamber
108
has a generally square cross-sectional shape. However, either first or second chambers
106
and
108
can have various cross-sectional shapes such as generally triangular, square, or circular.
Proximate opposing end walls
116
and
118
of air foil
20
, a second fluid supply system
120
, independent from first fluid supply system
68
, supplies a fluid
122
to first chamber
106
of air foil
20
through a first conduit member
124
located below grate
30
, as best seen in
FIGS. 1 and 3
. In particular, fluid
122
is a non-aqueous combustion enhancing fluid including any gas, or gas combined with other gases, solids, or liquids (other than water), that contains a material or agent that increases the efficiency of combustion of the bed of fuel
16
and/or that reduces the emissions produced by the bed of fuel
16
. Preferably, fluid
122
is air. Alternatively, fluid
122
can be oxygen enriched air, or air combined with emission reducing materials. Emission reducing materials preferably include any gas, liquid or solid having emission reducing chemicals. For example, emission reducing materials may include natural gas, magnesium oxide powder, or vaporized ammonium water solution.
Also at end walls
116
and
118
, a cooling system
130
, independent of grate cooling system
66
, supplies a cooling fluid
126
to second chamber
108
of air foil
20
through a second conduit member
128
, also located below grate
30
, as seen in
FIGS. 1 and 6
. Cooling fluid
126
can be either a liquid or gas, such as water or air. Cooling system
130
maintains the structural stability of air foil
20
. However, cooling system
130
and second chamber
108
of air foil
120
can be eliminated if stability of foil
20
can be maintained without cooling fluid
126
at lower temperature ranges of the stoker.
As seen in
FIGS. 6 and 7
, combustion fluid
122
is pressurized and piped to first chamber
106
of air foil
20
through first conduit members
124
, each aligned with a first inlet or opening
132
disposed in bottom wall portion
102
. A blower or small compressor (not shown) can be employed to pressurize fluid
122
. A plurality of fluid outlets
133
disposed in front wall portion
96
allow fluid
122
to be distributed to the bed of fuel
16
traveling over downwardly sloping exterior surface
110
of air foil
20
. Preferably, one conduit member
124
is located near one end
116
of air foil
20
and another conduit member
124
is located near the opposite end
118
, as seen in FIG.
3
. However, any number of first conduit members
124
can be used to supply fluid
122
to first chamber
106
along the length, defined between
116
and
118
, of air foil
20
. The number of conduit members
124
will depend on the desired amount and desired locations for dispersement of the combustion fluid
122
for the fuel bed
16
.
Cooling fluid
126
is pressurized and piped to second chamber
108
of air foil
20
through second conduit members
128
and released through third conduit members
129
. As seen in
FIG. 3
, preferably, at least one second conduit member
128
is located near one end
116
of air foil
20
and at least one third conduit member
129
is located near the opposite end
118
. However, any number of second and third conduit members
128
and
129
can be used anywhere along the length of air foil
20
to supply cooling fluid
126
to second chamber
108
and release fluid
126
from second chamber
108
, respectively.
Each second conduit member
128
is aligned with a first opening
134
in a rear compartment
136
disposed adjacent rear wall portion
98
of air foil
20
and between plate
48
and tuyer grate
52
, as best seen in
FIG. 7. A
second inlet
140
disposed in rear wall portion
98
aligns with a second opening
138
of rear compartment
136
, thereby providing fluid communication between rear compartment
136
and second chamber
108
of air foil
20
. Each third conduit member
129
is substantially identical to second conduit members
128
in structure and connection to second chamber
108
, except each third conduit member
129
allows fluid
126
to escape or release from second chamber
108
.
Fluid
126
, supplied through second conduit member
128
, enters rear compartment
136
through first opening
134
and enters second chamber
108
of air foil
20
through second opening
138
and second fluid inlet
140
. Fluid
126
can then escape through third conduit member
129
. Alternatively, second and third conduit members
128
and
129
can be aligned directly with an opening in second chamber
108
.
As seen in
FIG. 7
, first chamber
106
is substantially smaller than second chamber
108
; however, the size and shape of first and second chambers
106
and
108
can vary as desired, by changing the location and orientation of inner wall portion
104
. Testing and/or simulations conducted on stoker
10
would determine the required combustion fluid
122
and cooling fluid
126
needed for a particular stoker, thus determining the optimum sizes and shapes of each chamber. For example, with first chamber
106
being substantially smaller than second chamber
108
, as seen in
FIG. 7
, more cooling fluid
126
is accommodated by air foil
20
than combustion enhancing fluid
122
. However, first and second chambers
106
and
108
can be generally the same size, and first chamber
106
can be larger than second chamber
108
depending on conditions of stoker
10
which dictate whether more cooling fluid
126
is needed or more combustion enhancing fluid
122
is needed or the same amount of both fluids is required.
Also, inner wall portion
104
can be oriented in positions other than generally perpendicular to top and bottom wall portions
100
and
102
. For example, inner wall portion
104
can be positioned diagonally between top and bottom wall portions
100
and
102
, so that inner wall portion
104
extends either towards front wall portion
96
or rear wall portion
98
, giving either first or second chambers
106
and
108
a generally triangular cross-sectional shape.
Also, if cooling fluid
126
is not needed, for example, if the structural integrity of the air foil
20
can be maintained without fluid
126
, inner wall
104
can be eliminated, or an opening can be disposed in the inner wall, so that air foil
20
has generally one chamber for combustion fluid
122
. In addition, a second inner wall can be added to either first or second chamber
106
and
108
to form a third chamber. Additional fluid outlets disposed in the top wall of the third chamber would allow a combustion fluid or an emission reducing agent, for example, to be supplied to fuel bed
16
through the third chamber.
Attachment of air foil
20
to grate
30
includes a welding attachment that secures air foil
20
to sealing block
65
and grate
30
. Air foil anchors
142
each have an anchor plate
144
disposed below and attached to sealing block
65
at downwardly extending portions
146
with fasteners
148
, such as bolts, further securing and clamping sealing block
65
and foil
20
to tuyer grate
52
, as best seen in
FIGS. 2 and 7
. In addition, fasteners (not shown), such as bolts, can be employed to secure air foil
20
to grate
30
, by extending the fasteners through front wall portion
96
of air foil
20
and through tuyer grate
52
. Anchors
142
are employed along the longitudinal length of air foil
20
defined between its opposing end walls
116
and
118
, with its longitudinal length being substantially equal to the entire width of grate
30
.
Operation
In operation, foil
20
is attached to upper support surface
46
of grate
30
by anchors
142
at stepped portion
64
so that top wall portion
100
of air foil
20
is substantially flush with plate
48
of grate
30
. The bed of fuel
16
enters furnace
14
through gate
24
onto grate
30
with movement or vibration from motor
36
coupled with gravity forcing the bed of fuel to travel down upper support surface
46
at plate
48
through combustion area
18
. First fluid supply system
68
supplies combustion air
28
to combustion area
18
and to the bed of fuel
16
from beneath grate
30
and through tuyers
50
, facilitating ignition of fuel
16
.
Second fluid supply system
120
supplies combustion enhancing fluid
122
through outlets
133
of air foil
20
at or near the maximum oxygen deficient zone of the fuel. Fuel
16
travels over plate
48
to upper fuel engaging surface
112
and downwardly sloping exterior surface
110
of air foil
20
where fluid
122
can be dispersed into fuel
16
through outlets
133
. Fluid
122
enhances combustion of fuel
16
by providing oxygen to oxygen depleted areas of furnace
14
, thereby increasing the burning efficiency of stoker
10
. Both the force of fluid
122
through outlets
133
and the drop from plate
48
to tuyer grate
52
over air foil
20
disrupts and breaks up fuel
16
for more efficient burning thereof. Also, emission reducing agents can be added to fluid
122
to reduce pollution resulting from the burning of fuel
16
. The emission reducing agents are any gas, liquid, or solid that includes emission reducing qualities such as, natural gas, magnesium oxide powder, or vaporized ammonium oxide water solution. The type of agent employed depends on a variety of factors including the type of fuel being burned, the temperature, and type of stoker.
Preferably, emission reducing agents are added to combustion enhancing fluid
122
and dispersed to the fuel bed
16
with fluid
122
. However, several other alternatives exist. First, another third chamber can be added to air foil
20
to accommodate the emission reducing agent. Second, first chamber
106
can be formed into two zones, by adding a second inner wall portion between front wall portion
96
and inner wall portion
104
. The first zone would receive combustion fluid
122
and the second zone would receive the emission reducing agent. Finally, if air foil
20
can operate without cooling fluid
126
, second chamber
108
can be used to accommodate the agent. In all cases, appropriate fluid outlets would have to be provided in top wall portion
100
to allow the agent to be disposed to the fuel bed
16
.
Air foil
20
can be employed with newly constructed stokers or retrofitted to existing stokers. Air foil
20
can be used with various types of moving stokers including a vibrating grate stoker, or a pusher grate. Retro-fitting air foil
20
to an existing stoker merely requires following the steps described above including attaching air foil
20
to the grate of the existing stoker.
While particular embodiments have been chosen to illustrate the invention, it will be understood by those skilled in the art that various changes and modifications can be made therein without departing from the scope of the invention as defined in the appended claims.
Claims
- 1. A method of fitting a combustion enhancing member with a pre-existing stoker combustion system, the pre-existing stoker combustion system having a moving grate with a support surface for supporting a bed of fuel, and a first fluid supply system for providing a first combustion fluid to the bed of fuel, comprising the steps of:providing a combustion enhancing member having a chamber with a fluid inlet for receiving a second fluid, and a fluid outlet for ejecting the second fluid, and a fuel engaging surface for supporting the bed of fuel; engaging said combustion enhancing member with the support surface of the grate; and pressurizing the second fluid from a second fluid supply system to the bed of fuel through the fluid outlet of the combustion enhancing member.
- 2. A method of fitting a combustion enhancing member with a pre-existing stoker combustion system according to claim 1, further comprising the step of:fixedly attaching the combustion enhancing member to the supporting surface of grate.
- 3. A method of fitting a combustion enhancing member with a pre-existing stoker combustion system according to claim 1, further comprising the step of:supplying the second fluid from the second fluid supply system to an oxygen deficient zone in the bed of fuel.
- 4. A method of fitting a combustion enhancing member with a pre-existing stoker combustion system according to claim 1, whereinthe second fluid supply system is separate from the first fluid supply system.
- 5. A method of fitting a combustion enhancing member with a pre-existing stoker combustion system according to claim 4, whereinthe second fluid is oxygen enriched compressed air.
- 6. A stoker combustion system, comprising:a grate having a support surface for supporting a bed of fuel; a first fluid supply system for supplying a first combustion fluid to said support surface of said grate; a combustion enhancing member disposed on said support surface of said grate, said combustion enhancing member including, a wall portion defining a first chamber, said first chamber having a first fluid inlet for receiving a second fluid and at least one fluid outlet for ejecting said second fluid, and a fuel engaging surface for engaging the bed of fuel, said fluid outlet being disposed in said fuel engaging surface allowing ejection of said second fluid in the direction of the bed of fuel; and a second fluid supply system for supplying said second fluid to said first fluid inlet of said combustion enhancing member.
- 7. A stoker combustion system according to claim 6, whereinsaid fuel engaging surface is an upper surface; and said combustion enhancing member includes a lower grate engaging surface opposite said upper fuel engaging surface engaging said support surface of said grate.
- 8. A stoker combustion system according to claim 6, whereinsaid wall portion of said combustion enhancing member is an inner wall portion and defines said first chamber and a second chamber, said second chamber includes a second fluid inlet.
- 9. A stoker combustion system according to claim 8, whereinsaid combustion enhancing member includes first and second opposing wall portions, said first chamber being defined between said first wall portion and said inner wall portion with said fluid outlet being disposed in said first wall, and said second chamber being defined between said second wall portion and said inner wall portion.
- 10. A stoker combustion system according to claim 9, whereinsaid grate includes a stepped portion between first and second sections of said grate; and said combustion enhancing member is disposed in said stepped portion; said fuel engaging surface is substantially flush with said supporting surface of said grate at said first section; and said first wall portion includes a downwardly sloping exterior surface on which the bed of fuel drops from said first section of said grate to said second section of said grate, said second section being lower than said first section.
- 11. A stoker combustion system according to claim 9, whereinsaid combustion enhancing member includes third and fourth opposing wall portions; each of said first, second, and inner wall portions, respectively, extends between said third wall portion and said fourth wall portion; said fluid outlet being disposed on said first wall portion; said fuel engaging surface being disposed on said first wall portion and said third wall portion; said second fluid inlet being disposed in said second wall portion; and said first fluid inlet being disposed in said fourth wall.
- 12. A stoker combustion system according to claim 9, whereinsaid grate is a moving grate allowing the bed of fuel to travel along said support surface.
- 13. A stoker combustion system according to claim 9, whereinsaid first fluid supply system is separate and independent from said second fluid supply system.
- 14. A stoker combustion system according to claims 9, whereinsaid second fluid includes an emission controlling agent.
- 15. A stoker combustion system according to claim 9, whereinsaid second fluid includes a combustion enhancing fluid.
- 16. A stoker combustion system according to claim 15, whereinsaid combustion enhancing fluid is oxygen enriched compressed air.
- 17. A stoker combustion system according to claims 15, whereina third fluid is provided to said second fluid inlet; and said third fluid is a cooling fluid.
- 18. A stoker combustion system according to claim 15, whereinsaid grate has a width; and said combustion enhancing member extends substantially across said width and is disposed in an oxygen deficient zone in the bed of fuel.
- 19. A combustion enhancing member for use in a stoker combustion system having a grate for supporting a bed of fuel, said combustion enhancing member comprising:an inner wall portion defining a first chamber and a second chamber, said first chamber having a first fluid inlet for receiving a first fluid and at least one first fluid outlet for ejecting said first fluid, said second chamber having a second fluid inlet for receiving a second fluid, and said first and second chambers including a lower wall extending from said inner wall; an upper fuel engaging surface for engaging the bed of fuel, said fluid outlet being disposed in said upper fuel engaging surface allowing ejection of said first fluid in the direction of the bed of fuel; and a lower grate engaging surface disposed on said lower wall and opposite said upper fuel engaging surface for engaging the grate.
- 20. A combustion enhancing member according to claim 19, further comprisingfirst and second opposing wall portions; said first chamber being defined between said first wall portion and said inner wall portion with said first fluid outlet being disposed in said first wall portion; and said second chamber being defined between said second wall portion and said inner wall portion.
- 21. A combustion enhancing member for use in a stoker combustion system having a grate for supporting a bed of fuel, said combustion enhancing member comprising:an inner wall portion defining a first chamber and a second chamber, said first chamber having a first fluid inlet for receiving a first fluid and at least one first fluid outlet for ejecting said first fluid, and said second chamber having a second fluid inlet for receiving a second fluid; an upper fuel engaging surface for engaging the bed of fuel, said fluid outlet being disposed in said upper fuel engaging surface allowing ejection of said first fluid in the direction of the bed of fuel; a lower grate engaging surface opposite said upper fuel engaging surface for engaging the grate; first and second opposing wall portions; said first chamber being defined between said first wall portion and said inner wall portion with said first fluid outlet being disposed in said first wall portion; said second chamber being defined between said second wall portion and said inner wall portion; third and fourth opposing wall portions; each of said first, second, and inner wall portions, respectively, extend between said third wall portion and said fourth wall portion; said upper fuel engaging surface is disposed on said first wall portion and said third wall portion; and said lower grate engaging surface is disposed on said fourth wall portion.
- 22. A combustion enhancing member according to claim 21, whereinsaid first wall portion extends at an angle between said third and fourth wall portions, thereby defining a downwardly sloping exterior surface allowing the bed of fuel to drop from proximate said third wall portion to proximate said fourth wall portion.
- 23. A combustion enhancing member according to claim 22, whereinsaid second chamber includes a second fluid outlet for releasing said second fluid.
- 24. A combustion enhancing member according to claim 22, whereinsaid first chamber includes a third fluid inlet; and each of said first and third fluid inlets, respectively, is disposed in said fourth wall portion.
- 25. A combustion enhancing member according to claim 22, whereinsaid fluid outlet of said first chamber is a first fluid outlet; and said first chamber includes a second fluid outlet.
- 26. A combustion enhancing member according to claim 22, whereinsaid first fluid includes an emission controlling material.
- 27. A combustion enhancing member according to claim 22, whereinsaid first fluid includes a combustion enhancing fluid.
- 28. A combustion enhancing member according to claim 27, whereinsaid combustion enhancing fluid is air.
- 29. A combustion enhancing member according to claims 28, whereinsaid second fluid inlet is disposed in said second wall portion; and said second fluid is a cooling fluid.
- 30. A stoker combustion system, comprising:a grate having a support surface for supporting a bed of fuel; a combustion enhancing member disposed on said support surface of said grate, said combustion enhancing member including, an inner wall portion defining a first chamber and a second chamber, said first chamber having a first fluid inlet for receiving a first fluid and at least one fluid outlet for ejecting said first fluid, and said second chamber having a second fluid inlet for receiving a second fluid, an upper fuel engaging surface for engaging the bed of fuel, said fluid outlet being disposed on said upper fuel engaging surface allowing ejection of said first fluid in the direction of the bed of fuel, and a lower grate engaging surface opposite said upper fuel engaging surface engaged with said support surface of said grate;said grate includes a stepped portion; and said combustion enhancing member is disposed in said stepped portion with said upper fuel engaging surface being flush with a section of said support surface of said grate.
US Referenced Citations (14)