1. Field of the Invention
The present invention relates to combustion equipment and to a burner combustion method.
2. Description of the Related Art
Regulations on the emissions of air pollutants have been stringent in the recent years. For gas turbine combustors, for instance, various combustion schemes are under research to reduce the emission levels of nitrogen oxide (NOx) contained in exhaust gases.
One of these combustion schemes is a coaxial jet combustion scheme in which each of fuel nozzles and a corresponding one of air holes are arranged coaxially with each other and fuel and air are supplied to and burned in a combustion chamber. The coaxial jet combustion scheme can promote the mixing of fuel with air in a very short distance as compared with the conventional premixed combustion scheme so that it can reduce NOx emissions. See e.g. JP-A-2003-148734.
Combustion equipment of the coaxial jet combustion scheme can quickly mix fuel with air so that it can reduce NOx emissions. Hereafter it is required to further reduce NOx emissions.
NOx production exponentially increases as combustion gas temperature rises. To further reduce the NOx emissions, it is effective therefore to increase the mixing rate of fuel with air and concurrently to increase the flow rate of air relative to fuel, lowering combustion gas temperature in the combustion chamber.
However, if the operation is done under a lean fuel condition with a high ratio of air flow to fuel flow, flames become unstable. Thus, there is a limit to reduction in NOx emissions.
Accordingly, it is an object of the present invention to further reduce NOx emissions in combustion equipment of a coaxial jet combustion scheme.
According to an aspect of the present invention, there is provided combustion equipment including: a burner plate in which fuel and air are mixed with each other while the fuel and air pass through an air hole; a burner plate extension which is a portion of the burner plate and extends toward a combustion chamber side spaced apart from the air hole; and a protrusion disposed on the combustion chamber side of the burner plate extension so as to protrude in a direction where a flow of the fuel moves; wherein a gap between opposite portions of the protrusion is greater than a diameter of the air hole; and wherein a flame forming area is defined between the burner plate, the burner plate extension and the protrusion.
The combustion equipment of a coaxial jet combustion scheme according to the present invention can achieve a further reduction in NOx emissions.
The gas turbine includes an air compressor 110, combustion equipment 302 and a turbine 190.
The air compressor 110 compresses external air to generate high-pressure air 120, which is introduced from a diffuser 130 to a plenum chamber 140. The high-pressure air 120 flows in a gap defined between a transition piece 150 and a transition piece flow sleeve 151 externally installed around the transition piece 150 and then flows in a gap defined between a liner 160 and an outer casing 161 coaxially externally installed around the liner 160. The transition piece 150 is joined to the liner 160 and the transition piece flow sleeve 151 is joined to the outer casing 161. After flowing through the gap, the high-pressure air 120 reverses the course and enters a combustion chamber 180 from air holes 12 provided in a burner plate 11.
On the other hand, in a fuel system 170, fuel is increased in pressure by a fuel pump 171 and regulated in flow rate by a flow regulating valve 172. The fuel is jetted from each of fuel nozzles 10 toward a corresponding one of the respective inlet portions of the air holes 12. In this case, each of the fuel nozzles 10 and a corresponding one of the air holes 12 are arranged coaxially with each other. “The coaxial arrangement” refers to a configuration in which the fuel nozzles 10 and the burner plate 11 having the air holes 12 located on the downstream side of the fuel nozzles 10 are arranged such that fuel is jetted from the fuel nozzles 10 toward the approximate center of the air hole inlet surface to form air flow on the outer circumferential side of fuel flow in the inside of the air holes 12. In addition, “coaxial jet flow” refers to jet flow in which annulus air flow is formed on the outer circumferential side of the fuel flow in the inside of the air holes 12.
The fuel flow and air flow jetted from the air holes 12 are fed to the combustion chamber 180 inside the liner 160 and burn to form flames, thereby generating high-temperature and high-pressure combustion gas 181. The combustion gas 181 generated in the combustion equipment 302 is led from the transition piece 150 to the turbine 190.
The high-temperature and high-pressure combustion gas 181 rotates a turbine shaft in the turbine 190, so that the generator 200 coupled to the turbine shaft generates output power from the combustion gas 181. The air compressor 110 and the generator 200 are connected to the turbine 190 via a single shaft. However, the air compressor 110, the turbine 190 and the generator 200 may be of two-shaft configuration.
The fuel system 170 is a single system in
The coaxial jet combustion scheme described above can suppress NOx emissions to low levels. However, since the environmental limit of the NOx emissions becomes stricter year by year, also the coaxial jet combustion scheme is desired to further reduce the NOx emissions.
NOx production exponentially increases as combustion gas temperature rises. To further reduce the NOx emissions, it is necessary therefore to increase the mixing rate of fuel with air and simultaneously to increase the flow rate of air relative to fuel, lowering combustion gas temperature in the combustion chamber. However, if the operation is done under a lean fuel condition, flames become unstable. To reduce the NOx emissions in the coaxial jet combustion scheme, thus, it is necessary to improve the flame stability in the combustion equipment.
A burner of the first embodiment includes the fuel nozzles 10; the burner plate 11 having the air holes 12; a protrusion 1 formed on the burner plate 11; and a liner 160 defining the combustion chamber 180. A spring seal 161 is provided between the burner plate 11 and the liner 160.
Fuel flow 22 is jetted from the fuel nozzle 10 toward the inlet portion of the air hole 12. Air flow 21 enters the inlet portion of the air hole 12 from the outer circumferential side of the fuel nozzle 10. The air flow 21 having entered the air holes 12 passes through the inside of the air hole 12 so as to encircle the fuel flow 22 from the outer circumferential side thereof, and jet out from the air hole 12 to the combustion chamber 180. The coaxial jet flow composed of the fuel flow and air flow jets out from the outlet portion of the air hole 12 and forms flames in the combustion chamber 180. The inlet portion of the air hole 12 is located at a position opposed to the jet port of the fuel nozzle 10. In addition, the outlet port of the air hole 12 faces the combustion chamber 180.
The air holes 12 are formed in the burner plate 11. As shown in
The burner plate 11 is formed such that the inner circumferential side (the axial center side) of the burner is thinner than the outer circumferential side thereof. Specifically, a portion (on the outer circumferential side) of the burner plate 11 is formed as a burner plate extension which extends toward the combustion chamber side spaced apart from the first circular row air holes 12-1. Changing the thickness of the burner plate 11 as described above can allow the outlet portions of the air holes 12 to positionally differ from each other in the burner-axial direction.
As shown in
The burner plate 11 is provided with a lateral surface portion 202 as a plane that connects the recessed area 200 with the steplike area 201.
The recessed area 200 is shaped in a circle with respect to the burner-axial center. The lateral surface portion 202 is shaped such that a cylindrical column is hollowed out from the burner plate 11. Thus, the steplike shape of the burner plate 11 is formed to continue in the circumferential direction. In the present embodiment, the steplike shape of the burner plate 11 is used to provide the protrusion 1 on the downstream side of the lateral surface portion 202 of the burner plate 11. In addition, the protrusion 1 is located on the combustion chamber side of the burner plate extension so as to protrude in a direction perpendicular to the passing direction of the fuel flow and air flow so that the fuel flow and air flow jetted from the first circular row air holes 12-1 may collide with the step of the burner plate 11. The gap between the opposite portions of the protrusion 1 is greater than the diameter of the air hole. If the burner plate is cut vertically with respect to a plane formed by the steplike area 201 of the burner plate 11, the edge of the protrusion 1 is sharply angled. Also the protrusion 1 is formed to continue in the circumferential direction as with the steplike shape of the burner plate 11.
As shown in
The mechanism of the flame stability enhancement is described with reference to
The fuel flow jetted from the fuel nozzles 10 enters a corresponding one of the first circular row air holes 12-1. Coaxial jet flow in which air flow is formed on the outer circumferential side of fuel flow inside the air holes 12-1 moves to the downstream side and simultaneously premixing progresses. The premixed gas 30 of the air flow 21 with fuel flow 22 jetted from the first circular row air holes 12-1 jets out to a space defined by the recessed area 200 and lateral surface area 202 of the burner plate 11. Then, the premixed gas 30 jetted from the space forms flames 40, that is, becomes high-temperature burned gas 31, in the combustion chamber 180. In this way, the space defined by the burner plate, burner plate extension and protrusion serves as a zone adapted to form the flame source.
The premixed gas 30 jetted from the air holes 12-1 flows downstream along the lateral surface area 202 of the burner plate 11. The flow direction of the premixed gas 30 is internally bent by the sharply-angled protrusion 1 provided on the downstream side of the lateral surface area 202. Consequently, negative pressure occurs on the downstream side of the protrusion 1, whereby recirculation flows 32 are formed that move from the downstream side of the burned gas 31 to the upstream side which is in the negative pressure state. It is probable that the recirculation flows 32 serve to receive thermal energy 51 from the high-temperature burned gas 31 and apply thermal energy 52 to the unburned premixed gas 30. The premixed gas 30 can form the flames 40 by obtaining the thermal energy 51 required for ignition. Since the thermal energy 52 is continuously applied to the premixed gas 30, the premixed gas 30 tends to ignite, which improves an ignition characteristic. Since the premixed gas 30 easily ignites at the protrusion 1, flame stability at the central portion of the burner is improved and the flames at the central portion of the burner are used as a flame source to also improve the flame stability at the outer circumferential portion of the burner. As a result, the flame stability of the entire burner is improved. Operation can be done under the leaner fuel condition by increasing a ratio of an air flow rate to a fuel flow rate. It is possible thus to further reduce the NOx emissions from the combustion equipment.
As shown in
In addition, a protrusion 6 may gently be inclined in cross-section as shown in
To explain the function and effect of the present invention, a description is next given of differences between a premixer provided with a recess type flame stabilizer (a comparative example) and the present invention. In the comparative example, the premixer has annular flow passages provided on the outer circumferential side of the pilot burner. In addition, the recess type flame stabilizer is provided at the outlet portion of the premixer. In such a comparative example, the premixer is internally joined together and filled with premixed gas. If flames propagate to the upstream side of the recess type flame stabilizer, it is probable that the flames propagate inside the premixer at a burst to melt the flame stabilizer.
In contrast to such a comparative example, the present invention is such that the air holes 12 are configured between the protrusion 1 and the fuel nozzles 10 so as to be separate from one another.
The arrangement relationship between the burner plate 11 and the fuel nozzles 10 is such that fuel and air are mixed with each other while the fuel and air pass through the air holes 12. This arrangement relationship has a characteristic of preventing flames entering the air holes and much higher reliability than that of the premixer of the comparative example.
Further, it is desirable that a fuel nozzle be inserted into an associated air hole. The insertion of the fuel nozzle into the air hole can improve the mixing rate of fuel with air. Thus, as shown in
It is effective to the central axis of the air hole 12 is inclined with respect to the central axis of the burner. In particular, the air hole 12 is slantly arranged so that the fuel flow and air flow jetted from the air hole 12 may have a velocity component swirling with respect to the central axis of the burner. This makes it possible to further improve flame stability.
In the first embodiment, the flames formed by the first circular row air holes 12-1 are stabilized to thereby improve the stability of the flames formed by the second and third circular row air holes 12-2, 12-3. In contrast to this, in a second embodiment, a protrusion 2 is provided for also the second circular row air holes 12-2 to improve the stability of the flames formed by the second circular row air holes 12-2. Consequently, the flame stability of the entire burner can be further enhanced.
The basic mechanism of the flame stability improvement is similar to the contents described with
In
The protrusions of the second embodiment may be sharply-angled in cross-section; however, it may be formed rectangular in cross-section in view of fabrication. Further, the protrusion may be gently inclined in cross-section.
In addition, in the second embodiment, the insertion of the fuel nozzle into the air hole can concurrently achieve the further improvement of the mixing rate and the improvement of flame stability.
The burner plate 11 in a third embodiment is shaped such that a circular cone is hollowed out. In other words, a plane of the burner plate 11 at which an outlet portion 301 of the air hole 12 is located is shaped to open toward the combustion chamber as shown in
An obstacle is provided on the downstream side of the outlet portion 301 of the air hole 12 so as to disturb fuel flow and air flow. This obstacle corresponds to the protrusion 1, which is formed annular and provided for each circular row air hole. Incidentally, the protrusion 1 is located at the most downstream side of the incline outlet portion 301 of the air hole 12.
If disturbance (secondary flow) may occur on the upstream side of a flame stabilizer used in a combustor, it is generally probable that the flames reach the upstream side of the flame stabilizer through the low flow velocity portion of the disturbance. In such a case, the flame stabilizer may be burn out. However, the plane formed at the outlet portion 301 of the air hole 12 is inclined with respect to the central axis of the burner. There is no sharply-angled portion or stagnation that causes disturbance on the upstream side of the obstacle (the protrusion). Thus, the protrusion can be prevented from being burned out to enhance the reliability of the combustor. In addition, since the protrusion 1 is provided for each circular row air hole, flame stability not only at the central portion of the burner but also at the outer circumferential portion thereof can be enhanced. In short, the flame stability of the entire burner can be enhanced.
Unlike the first embodiment, a fourth embodiment is such that a protrusion 3 is provided on the central side of a burner. In addition, the burner plate 11 is formed to have a greater thickness on the inner circumferential side of the burner (on the axial center side of the burner) than on the outer circumferential side of the burner. Changing the thickness of the burner plate 11 as described above can cause the outlet portions of the air holes 12 to differ in position from each other in the axial direction of the burner.
As shown in
The steplike area 201 is formed in a circle relative to the axial center of the burner. Therefore, the steplike shape of the burner plate 11 is formed to continue in the circumferential direction. The lateral surface portion 202 is formed in a columnar shape.
In the present invention, a sharply-angled protrusion 3 is provided on the lateral surface portion 202 of the burner plate 11 so that the fuel flow and air flow jetted from the second circular row air holes 12-2 may collide with the lateral surface portion 202 of the burner plate 11 by use of the steplike shape of the burner plate 11. Also the sharply-angled protrusion 3 is shaped to continue in the circumferential direction as with the steplike shape of the burner plate 11.
This configuration forms high-temperature recirculation flow on the downstream side of the protrusion 3. An annular space which is disposed on the downstream side of the second and third circular row air holes and defined between the liner 160 and the burner plate extension serves as a flame source forming area. The recirculation flow serves as a flame source, which applies thermal energy to unburned premixed gas jetted from the second and third circular row air holes 12 located on the outer circumferential side of the burner. Thus, the flame stability on the outer circumferential side of the burner is improved. The basic mechanism of the flame stability is the same as that of the first embodiment. In the present embodiment, the burner plate 11 has a greater thickness on the inner circumferential side of the burner (on the axial center side of the burner) than on the outer circumferential side of the burner. Therefore, it is less susceptible to areal restriction. It is possible to provide a plurality of the protrusions 3 at different positions depending on the number/positions of the air holes.
The burner plate 11 of the present embodiment has a uniform thickness and therefore the respective passage lengths of the air holes 12 are the same. A conical protrusion 4 is provided on the end face of the burner plate 11. As shown in
Since the protrusion 4 of the present embodiment has a simple structure, not only a newly installed combustor but also an existing combustor additionally attached with the protrusion 4 can enhance flame stability.
In
As shown in
In a sixth embodiment, an assembly of the fuel nozzles and air holes according to each of the structures described in the first through fifth embodiments is taken as a single burner. A plurality of the burners are combined to constitute single combustion equipment.
Referring to
As shown in
Combustion equipment can also be configured as below. A burner embodying the present invention is disposed on the central side of the combustion equipment. Six burners each of which has a burner plate with a uniform thickness and is provided with no protrusion are arranged on the outer circumferential side of the burner disposed on the central side as above. With such arrangement, the burner disposed on the central side of the combustion equipment serves as a flame source. Thus, even in the state where the burners disposed on the outer circumferential side cannot stabilize flames by themselves, the burner disposed on the central side can apply thermal energy to the burners arranged on the outer circumferential side. Consequently, the entire combustion equipment can improve combustion stability.
The combustion equipment described in each of the first through sixth embodiments can be applied not only to a gas turbine combustor but also to various combustion equipment using gas such as methane as fuel, such as a combustor for fuel reforming mounted on a fuel cell, a combustor for a boiler, a warm air heater, an incinerator, etc.
The present configuration of the combustor can be applied to any combustor burning gaseous fuel, such as a combustor for a boiler, a combustor for fuel reforming mounted on a fuel cell, etc., as well as to a combustor for a gas turbine.
Number | Date | Country | Kind |
---|---|---|---|
2007-116304 | Apr 2007 | JP | national |
2008-089152 | Mar 2008 | JP | national |