Patent Grant
7210431
1. Field of the Invention
The present invention relates to a combustion-type power tool, such as combustion-powered fastener-driving tool for driving fasteners, such as nails, into a workpiece.
2. Description of the Related Art
Compressors and hoses as required in conventional compressed-air type power tool are not needed in combustion-type power tools and the combustion-type power tools are good in operability. Various proposals have been made with respect to the combustion-type power tools as disclosed in U.S. Pat. Nos. 5,197,646 and 4,483,474.
Unlike a compressed-air type power tool that uses compressed air as a driving source, the combustion-type power tool requires no compressor and is, therefore, much easier to transport to a construction site or the like. Further, the combustion-type power tool includes an internal power source, such as a battery, so that the tool can be used in any environment without requiring a commercial power supply.
In the combustion-type nail gun 101, a cylinder 105 is fixedly disposed within an outer frame 102. A piston (not shown) is slidably movably disposed within the cylinder 105. A combustion chamber frame 119 is disposed to surround the cylinder 105 and movable in the direction in which the piston moves. The outer frame 102 is partitioned by a partition wall 103 into spaces S1 and S2. The cylinder 105 and the combustion chamber frame 119 are accommodated in space S1, and a gas cartridge cylinder 122 in space S2. A through-hole 103a is formed in the partition wall 103, allowing spaces S1 and S2 to be in fluid communication with each other. A combustion chamber frame holding rod 125 is generally disposed within space S2. One end of the rod 125 is inserted into the through-hole 103a and projected into space S1 so that the end of the rod 125 engages the lower potion of the combustion chamber frame 119. The combustion chamber frame holding rod 125 moves in cooperation with a trigger switch 124 and serves to hold the combustion chamber frame 119 when the trigger switch 124 is turned off.
In use, the nail gun 101 is moved downward toward a workpiece W from the state shown in
When the piston has downwardly moved to a position near the lower dead center, an exhaust hole formed in the cylinder 105 is open to the atmosphere. High temperature, high pressure combusted gas in the cylinder 105 is discharged out to atmosphere through the exhaust hole and a stop valve disposed in the exhaust hole. Then, the pressure in the combustion chamber S is gradually lowered. When the pressure in the combustion chamber S has reached atmospheric pressure, a check valve is closed to thereby hermetically seal the combustion chamber S. Thermal vacuum caused by rapid cooling of the combustion chamber S draws the piston back to its initial upper dead center shown in
The user subsequently lifts the nail gun 101 so as to be separated from the workpiece W. When the user releases the trigger switch 124 (turns the trigger switch 124 off), the combustion chamber frame holding rod 125 is disengaged from the lower portion of the combustion chamber frame 119. Due to the biasing force of the spring 120, the combustion chamber frame 119 returns to the initial position shown in
Continuous nail driving operations with the conventional nail gun 101 accumulate heat generated when the flammable gaseous mixture is combusted, resulting in heating up the nail gun 101, particularly the combustion chamber frame 119 and the cylinder 105. In the scavenging operation performed after the nail driving operation, these heated-up members are cooled. It should be noted that the exhaust gas primarily flows toward the lower portion of the combustion chamber frame 119 and is discharged out to the combustion chamber frame 119 through a discharge port 119a and then out to the outer frame 102 through an opening 130.
The through-hole 103a formed in the partition wall 103 allows a part of high temperature exhaust gas to pass therethrough. That is, the high temperature gas existing in space S1 in which the cylinder 105 and the combustion chamber frame 119 are accommodated flows into space S2 in which the gas cartridge cylinder 122 is accommodated. As a result, the gas cartridge cylinder 122 is heated up, causing the temperature of the gas cartridge cylinder 122 to increase.
The pressure of the fuel confined in the gas cartridge cylinder 122 changes greatly depending upon the change in temperature. Accordingly, the temperature rise of the gas cartridge cylinder 122 causes a fuel ejection amount to vary and so a constant amount fuel ejection is not ensured. With the combustion-type nail gun 101, the gaseous mixture in the combustion chamber S can be ignited only when the density of the flammable gas is within a predetermined range. If the density of the flammable gas is too low or too high to be outside the predetermined range, the gaseous mixture may not be ignited. Even if the gaseous mixture could successfully be ignited, the output power would be dramatically reduced, prohibiting stable performance of the nail driving operation.
In view of the foregoing, it is an object of the present invention to provide a combustion-type power tool with a structure capable of maintaining a substantially constant temperature of a gas cartridge cylinder.
It is another object of the present invention to provide a combustion-type power tool with a structure capable of stabilizing an amount of fuel ejected from the gas cartridge cylinder.
It is still another object of the present invention to provide a combustion-type power tool with a structure that ensures ignition of the gaseous mixture in the combustion chamber.
It is yet another object of the present invention to provide a combustion-type power tool with a structure that stably and constantly outputs required power in performing the fastener driving operation.
In order to attain the above and other objects, a combustion-type power tool according to one aspect of the invention includes an outer frame, a gas cylinder cartridge receiving portion, a cylinder head, a combustion chamber frame, a partition wall, and an exhaust gas flow regulating member. In use, a gas cartridge cylinder is placed in the gas cartridge cylinder receiving portion. The cylinder is fixedly disposed within the outer frame. The cylinder head is fixed to the outer frame. The piston is slidably movable along the inner surface of the cylinder. The combustion chamber is disposed within the outer frame to surround the cylinder to be movable along the cylinder. The combustion chamber is formed by the cylinder head, the cylinder, the piston, and the combustion chamber frame when the combustion chamber frame is in abutment with the cylinder head. The combustion chamber is capable of accommodating a gaseous mixture of existing air in the combustion chamber and fuel injected therein from the gas cartridge cylinder. The partition wall is disposed to divide the inner space of the outer frame into a first space in which the cylinder and the combustion chamber frame are disposed and a second space in which the gas cartridge cylinder is disposed. The partition wall is formed with a through-hole through which the first space and the second space are in fluid communication with each other. The exhaust gas flow regulating member is provided for regulating an exhaust gas flow generated by combustion of the gaseous mixture in the combustion chamber so that exhaust gas discharged from the combustion chamber is not directed toward the through-hole.
According to another aspect of the invention, there is provided a combustion-type power tool that includes an outer frame, a gas cartridge cylinder receiving portion, a cylinder head, a combustion chamber frame, a partition wall, and a plurality of ribs. In use, a gas cartridge cylinder is placed in the gas cartridge cylinder receiving portion. The cylinder is fixedly disposed within the outer frame. The cylinder head is fixed to the outer frame. The piston is slidably movable along the inner surface of the cylinder. The combustion chamber is disposed within the outer frame to surround the cylinder to be movable along the cylinder. The combustion chamber is formed by the cylinder head, the cylinder, the piston, and the combustion chamber frame when the combustion chamber frame is in abutment with the cylinder head. The combustion chamber is capable of accommodating a gaseous mixture of existing air in the combustion chamber and fuel injected therein from the gas cartridge cylinder. The partition wall is disposed to divide the inner space of the outer frame into a first space in which the cylinder and the combustion chamber frame are disposed and a second space in which the gas cartridge cylinder is disposed. The partition wall is formed with a through-hole through which the first space and the second space are in fluid communication with each other. The outer surface of the cylinder has a confronting portion confronting the partition wall. The confronting portion is divided into a cylinder-head-side portion and an anti-cylinder-head-side portion with respect to a position of the through-hole. The pair of ribs is formed on the cylinder-head-side portion and extends obliquely with respect to the imaginary longitudinal axis to be apart farther from each other.
According to still another aspect of the invention, there is provided a combustion-type power tool that includes an outer frame, a gas cartridge cylinder receiving portion, a cylinder head, a combustion chamber frame, a partition wall, and a plurality of ribs. In use, a gas cartridge cylinder is placed in the gas cartridge cylinder receiving portion. The cylinder is fixedly disposed within the outer frame. The cylinder head is fixed to the outer frame. The piston is slidably movable along the inner surface of the cylinder. The combustion chamber frame is formed with a discharge port. The combustion chamber is disposed within the outer frame to surround the cylinder to be movable along the cylinder. The combustion chamber is formed by the cylinder head, the cylinder, the piston, and the combustion chamber frame when the combustion chamber frame is in abutment with the cylinder head. The combustion chamber is capable of accommodating a gaseous mixture of existing air in the combustion chamber and fuel injected therein from the gas cartridge cylinder. The partition wall is disposed to divide the inner space of the outer frame into a first space in which the cylinder and the combustion chamber frame are disposed and a second space in which the gas cartridge cylinder is disposed. The partition wall is formed with a through-hole through which the first space and the second space are in fluid communication with each other. The pair of ribs is formed on the outer surface of the combustion chamber frame to extend in the imaginary longitudinal axis along the discharge port.
According to yet another aspect of the invention, there is provided a combustion-type power tool that includes an outer frame, a gas cartridge cylinder receiving portion, a cylinder head, a combustion chamber frame, a partition wall, and a plurality of ribs. In use, a gas cartridge cylinder is placed in the gas cartridge cylinder receiving portion. The cylinder is fixedly disposed within the outer frame. The cylinder head is fixed to the outer frame. The piston is slidably movable along the inner surface of the cylinder. The combustion chamber is disposed within the outer frame to surround the cylinder to be movable along the cylinder. The combustion chamber is formed by the cylinder head, the cylinder, the piston, and the combustion chamber frame when the combustion chamber frame is in abutment with the cylinder head. The combustion chamber is capable of accommodating a gaseous mixture of existing air in the combustion chamber and fuel injected therein from the gas cartridge cylinder. The partition wall is disposed to divide the inner space of the outer frame into a first space in which the cylinder and the combustion chamber frame are disposed and a second space in which the gas cartridge cylinder is disposed. The partition wall is formed with a through-hole through which the first space and the second space are in fluid communication with each other. The plurality of ribs is formed on the outer surface of and in one end portion of the combustion chamber frame and has a portion extending in a direction perpendicular to the imaginary longitudinal axis.
The particular features and advantages of the invention as well as other objects will become apparent from the following description taken in connection with the accompanying drawings, in which:
A combustion-powered nail gun according to one embodiment of a combustion-type power tool will be described with reference to the accompanying drawings. Hereinafter, the terms “upward”, “downward”, “upper”, “lower”, “above”, “below”, “beneath” and the like will be used throughout the description assuming that the combustion-powered nail gun 1 is disposed in an orientation as shown in
As shown in
A cylinder head 4 is fixedly attached to the upper portion of space S1. A cylinder 5 is fixedly disposed below the cylinder head 4. As shown in
The cylinder head 4 is covered by a head cover 12 attached to the upper portion of the outer frame 2. An intake port 12a open to atmosphere is formed in the head cover 12. A motor 13 is disposed in the center portion of the cylinder head 4. The motor 13 has an output shaft (motor shaft) 14 extending downward to which a fan 15 is fixedly attached. The cylinder head 4 is formed with a fuel injection passage 16 which allows the flammable gas to pass therethrough. One end of the fuel injection passage 16 serves as an injection port 16a that opens at the lower surface of the cylinder head 4. Another end of the fuel injection passage 16 is in communication with a gas cartridge cylinder 22 (see
The combustion chamber frame 19 is disposed in space S1 to surround the cylinder 5 and is vertically movable along the longitudinal direction of the cylinder 5. The combustion chamber frame 19 is coupled with a push lever 21 via an arm 31 and is constantly biased downward by means of a spring 20. The front-side of the combustion chamber frame 19 (left-side in
The gas cartridge cylinder 22, which stores flammable gas (liquid gas), is detachably accommodated in space S2. A handle 2a extending rearwardly of space 2 is also a part of the outer frame 2 of the nail gun 1. A battery 23 used as a power source of the motor 13 is detachably accommodated in the handle 2a. The handle 2a is provided with the trigger switch 24 with which a combustion chamber frame holding rod 25 is coupled.
As shown in
A magazine 26 filled with a plurality of the nails is detachably provided along the handle 2a. A tail cover 27 is disposed between the magazine 26 and the push lever 21 for guiding the nails supplied from the magazine 26 and sequentially setting the nails in a predetermined position in confrontation with the driver blade 7.
As will be described hereinbelow, a plurality of ribs is formed on the outer surface of the cylinder 5 for regulating the exhaust gas flow generated as a result of combustion of a gaseous mixture in a combustion chamber S so that the gas does not flow in the direction toward the through-hole 3a formed in the partition wall 3.
As shown in
To drive nails into the workpiece W with the nail gun 1, the user grips the handle 2a and moves the nail gun 1 downward toward the workpiece W from the initial state shown in
In accordance with the upward movement of the combustion chamber frame 19, fuel (flammable gas) stored in the gas cartridge cylinder 22 is injected into the combustion chamber S from the fuel injection port 16a through the fuel injection passage 16. Here, the flammable gas stored in the gas cartridge cylinder 22 is a pressurized, liquid gas that becomes gasified when injected into the combustion chamber S. When the combustion chamber frame 19 is at the uppermost position and either one of the push switch 32 or the trigger switch 24 is turned on, the motor 13 is driven, causing the fan 15 to rotate. The flammable gas injected into the combustion chamber S is agitated and mixed with air in the combustion chamber S by the fan 15 rotating within the hermetically sealed combustion chamber S in cooperation with the ribs 19b protruding inside the combustion chamber S.
When the user pulls the trigger switch 24 provided on the handle 2a, the spark plug 18 produces a spark for igniting and burning the gaseous mixture. The combusted gas expands to move the piston 6 downward and the driver blade 7 secured to the piston 6 strikes the nail into the workpiece W. When the trigger switch 24 is pulled by the user, the combustion chamber frame holding rod 25 is brought into engagement with the lower outer surface of the combustion chamber frame 19 to hold the latter and prevent its downward movement.
After striking the nail, the piston 6 collides with the bumper 23, and the discharge ports 9 formed in the cylinder 5 are open to the combustion chamber S. High temperature and high pressure exhaust gas produced in the combustion chamber S is discharged out to atmosphere through the discharge ports 9. As described above, the check valve 10 is disposed in each discharge port 9. This check valve 10 is closed after the combusted gas has been discharged from the cylinder 5 at the point that the interior of the cylinder 5 and the combustion chamber S have reached atmospheric pressure. Again, the combustion chamber S is hermetically sealed by the check valves 10. Cooling down the combustion chamber S creates thermal vacuum, causing the piston 6 to move upward along the cylinder 5 and return to the initial state shown in
When the user subsequently lifts the nail gun 1 so as to be separated from the workpiece W and then releases the trigger switch 24 (turns the trigger switch 24 off). In accordance with the releasing operation of the trigger switch 24, the combustion chamber frame holding rod 25 is disengaged from the combustion chamber frame 19, allowing push lever 21 and the combustion chamber frame 19 to move downward by the biasing force of the spring 20 and return to the initial state shown in
With the scavenging operation as described above, high temperature exhaust gas (residual gas) is expelled out from the combustion chamber S while flowing through the channel 29. The exhaust gas further flows downwardly to pass through a gap between the combustion chamber frame 19 and the cylinder 5. A part of the exhaust gas flows outside the combustion chamber frame through the discharge ports 19a formed in the combustion chamber frame 19, passes through the gap between the outer frame 2 and the cylinder, and discharged to atmosphere through the opening 30 formed at the front-side lower portion of the outer frame 2. At this time, the side shielding ribs 19c formed on the outer surface of the combustion chamber frame 19 serve to prevent the exhaust gas from circulating to the rear-side part of the combustion chamber frame 19, i.e., the side opposing the through-hole 3a formed in the partition wall 3. Therefore, a major part of the exhaust gas flowing outside the combustion chamber frame 19 through the discharge ports 19c is discharged to atmosphere through the opening 30.
The remaining exhaust gas flows downwardly into a space formed between the cylinder 5 and the combustion chamber frame 19. The bottom shielding ribs 19d formed at the rear-side lower portion of the combustion chamber frame 19 narrows the gap formed between the combustion chamber frame 19 and the outer frame 2. Thus, the bottom shielding ribs 19d serve to prevent the exhaust gas flowing out through the lower opening of the combustion chamber frame 19 from circulating to the gap between the partition wall 2 and the combustion chamber frame 19. The oblique ribs 5b formed at the upper part of the rear-side outer surface of the cylinder 5 serve to regulate the exhaust gas flow so that the gas is not directed toward the through-hole 3a but directed to the passages that are apart from the through-hole 3a. A major part of the exhaust gas flowing in the rear-side gap between the combustion chamber frame 19 and the cylinder 5 is discharged to atmosphere through the opening 30 at the front-side lower end of the outer frame 2.
As described above, with the scavenging operation, the high temperature exhaust gas remaining in the combustion chamber S is prevented from circulating to the rear-side of the combustion chamber frame 19 by the side shielding ribs 19c. Also, the exhaust gas is prevented from circulating to the gap between the partition wall 3 and the combustion chamber frame 19 by the bottom shielding ribs 19d. The exhaust gas flowing in the rear-side gap between the combustion chamber frame 19 and the cylinder 5 is changed its flow direction by the oblique ribs 5b to flow in the front-side. A major part of the exhaust gas flowing in the front-side gap between the combustion chamber frame 19 and the cylinder 5 is discharged from the opening 30 formed at the front-side lower end of the outer frame 2. As such, the exhaust gas flow which may advance toward the through-hole 3a formed in the partition wall 3 is blocked. Consequently, temperature rise of the nail gun 1 resulting from successive nail driving operations does not allow high temperature gas to flow into space S2 through the through-hole 3a. Therefore, the gas cartridge cylinder 22 is not heated up by the high temperature gas so that the temperature of the gas cartridge cylinder 22 is maintained at substantially constant, ignitions to the gaseous mixture can stably achieved, and the required power can constantly be output by the combustion of the gaseous mixture containing a predetermined density of flammable gas so as to enable stable nail driving operations.
When the push lever 21 is separated from the workpiece W and a predetermined period of time has been expired after the turn-off operation of the push switch 32, the motor 13 is deenergized to stop rotating the fan 15. Then, the nail gun 1 returns to the initial state and is placed to a condition for the subsequent nail driving operation.
While the invention has been described in detail with reference to a specific embodiment thereof, it would be apparent to those skilled in the art that many modifications and variations may be made therein.
For example, while the embodiment describes the nail gun in which the trigger switch 24 is turned on and off each time the nail driving operation is performed, the present invention is applicable to a nail gun of a continuous type in which the nails are driven continuously by holding the trigger switch 24 in on-state and repeatedly carrying out the push-and-release operations with respect to the workpiece
| Number | Date | Country | Kind |
|---|---|---|---|
| P2004-367818 | Dec 2004 | JP | national |
| Number | Name | Date | Kind |
|---|---|---|---|
| 4403722 | Nikolich | Sep 1983 | A |
| 4522162 | Nikolich | Jun 1985 | A |
| 5197646 | Nikolich | Mar 1993 | A |
| 5971245 | Robinson | Oct 1999 | A |
| 6431429 | Canlas et al. | Aug 2002 | B1 |
| 6889885 | Ohmori | May 2005 | B2 |
| 7063053 | Hirai et al. | Jun 2006 | B2 |
| Number | Date | Country | |
|---|---|---|---|
| 20060144889 A1 | Jul 2006 | US |
