The present subject matter relates generally to gas turbine engine combustion assemblies. More particularly, the present subject matter relates to acoustic damping structures for gas turbine engine combustion assemblies.
Pressure oscillations generally occur in combustion sections of gas turbine engines resulting from the ignition of a fuel and air mixture within a combustion chamber. While nominal pressure oscillations are a byproduct of combustion, increased magnitudes of pressure oscillations may result from generally operating a combustion section at lean conditions, such as to reduce combustion emissions. Increased pressure oscillations may damage combustion sections and/or accelerate structural degradation of the combustion section in gas turbine engines, thereby resulting in engine failure or increased engine maintenance costs. As gas turbine engines are increasingly challenged to reduce emissions, systems of attenuating combustion gas pressure oscillations are needed to enable reductions in gas turbine engine emissions while maintaining or improving the structural life of combustion sections.
Aspects and advantages of the invention will be set forth in part in the following description, or may be obvious from the description, or may be learned through practice of the invention.
The present disclosure is directed to a combustor assembly for a gas turbine engine. The combustor assembly includes an annular bulkhead adjacent to a diffuser cavity; a deflector downstream of the bulkhead and adjacent to a combustion chamber; a bulkhead support coupled to an upstream side of the deflector; a first walled enclosure coupled to the bulkhead support; and a second walled enclosure coupled to the first walled enclosure. The deflector and the bulkhead support together define a bulkhead conduit therethrough to the combustion chamber. The first walled enclosure defines a first cavity and a hot side orifice. The hot side orifice is adjacent to and in fluid communication with the bulkhead conduit. The second walled enclosure defines a second cavity and a second opening adjacent to a diffuser cavity.
In one embodiment, the bulkhead support includes a cavity wall extended toward the deflector. The cavity wall defines the bulkhead conduit between the cavity wall, the bulkhead support, and the deflector.
In various embodiments, the first walled enclosure further defines a cold side orifice adjacent to and in fluid communication with the diffuser cavity. In one embodiment, the first walled enclosure further defines a first cold side walled tube extended into the diffuser cavity from the first cavity.
In another embodiment, the second walled enclosure further defines a second cold side walled tube extended into the diffuser cavity from the second cavity.
In yet another embodiment, the bulkhead conduit defines a substantially cylindrical bore extended through the deflector and the bulkhead support.
In various embodiments, the combustor assembly further includes a mount member coupling the first walled enclosure and the second walled enclosure to the bulkhead of the combustor. In one embodiment, the mount member defines a mechanical fastener.
In one embodiment, the first walled enclosure defines a volume of the first cavity and the bulkhead conduit, and a length of the first cold side walled tube versus a diameter of the cold side orifice, each configured to attenuate pressure oscillations at one or more frequencies.
In another embodiment, the second walled enclosure defines a volume of the second cavity, and a length of the second cold side walled tube versus a diameter of the second orifice, each configured to attenuate pressure oscillations at one or more frequencies.
The present disclosure is further directed to a gas turbine engine including a combustor assembly that includes an annular bulkhead adjacent to a diffuser cavity and upstream of an annular dome assembly adjacent to a combustion chamber. The combustor assembly further includes an acoustic damper. The damper includes a first walled enclosure and a second walled enclosure. The first walled enclosure defines a first cavity and a hot side orifice adjacent to the combustion chamber and the second walled enclosure defines a second cavity and a second opening adjacent to the diffuser cavity. The damper is disposed between the bulkhead and the dome assembly of the combustor assembly.
In one embodiment, the first walled enclosure of the damper further includes a first walled tube extended from the first cavity through the dome assembly. The first walled tube defines a first opening adjacent to the combustion chamber and in fluid communication with the first cavity.
In another embodiment, the dome assembly defines a gap between the first walled tube and the deflector through which a portion of air flows from the diffuser cavity to the combustion chamber.
In yet another embodiment, the second walled enclosure of the damper further comprises a second cold side walled tube extended into the second cavity and/or the diffuser cavity.
In one embodiment, the damper further includes a mount member extended through and coupled to the bulkhead, and further coupled to the first walled enclosure and the second walled enclosure.
In another embodiment, the damper is disposed along the radial direction between a swirler and the bulkhead.
In yet another embodiment, the first walled enclosure of the damper defines a volume of the first cavity, and a length of a first cold side walled tube versus a diameter of the cold side orifice, each configured to attenuate pressure oscillations at one or more frequencies.
In still another embodiment, the second walled disclosure of the damper defines a volume of the second cavity, and a length of the second cold side walled tube versus a diameter of the second orifice, each configured to attenuate pressure oscillations at one or more frequencies.
In various embodiments, the first walled enclosure of the damper further defines a cold side orifice adjacent to and in fluid communication with the diffuser cavity. In one embodiment, the first walled enclosure of the damper further includes a first cold side walled tube extended from the first walled enclosure to the diffuser cavity. The cold side orifice is defined at the first cold side walled tube adjacent to the diffuser cavity.
These and other features, aspects and advantages of the present invention will become better understood with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
Repeat use of reference characters in the present specification and drawings is intended to represent the same or analogous features or elements of the present invention.
Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
As used herein, the terms “first”, “second”, and “third” may be used interchangeably to distinguish one component from another and are not intended to signify location or importance of the individual components.
The terms “upstream” and “downstream” refer to the relative direction with respect to fluid flow in a fluid pathway. For example, “upstream” refers to the direction from which the fluid flows, and “downstream” refers to the direction to which the fluid flows.
An acoustic damper for a combustor assembly for a gas turbine engine is generally provided that may attenuate combustion gas pressure oscillations while maintaining or improving structural life of the combustor assembly, combustion section, and engine. The combustor assembly may define a can annular or annular combustor assembly. The combustor assembly includes an annular bulkhead adjacent to a diffuser cavity, a deflector downstream of the bulkhead and adjacent to a combustion chamber, a bulkhead support coupled to a downstream side of the deflector, and a damper disposed between the bulkhead support and the bulkhead. The damper includes a first walled enclosure coupled to the bulkhead support and a second walled enclosure coupled to the first walled enclosure and defining a second cavity and a second opening adjacent to a diffuser cavity. The first walled enclosure defines a first cavity and a hot side orifice in fluid communication with the combustion chamber.
The combustor assembly including the damper may attenuate pressure oscillations characterized by high pressure fluctuations that are sustained in the hot side (e.g., combustion chamber) and the cold side (e.g., the diffuser cavity) of a combustion section. The damper may mitigate such pressure oscillations by enabling fluid communication of the first walled enclosure with the combustion chamber (e.g., combustion gas pressure within the combustor assembly) while also enabling fluid communication of the second walled enclosure with the diffuser cavity (e.g., compressor exit pressure within the combustor assembly). Damping both the diffuser cavity and the combustion chamber pressure outputs may attenuate pressure oscillations over a broad range of low and high frequencies. Additionally, the damper may be coupled throughout an annulus of the combustor assembly or at select annular locations therein to suppress desired acoustic modal shapes of interest in annular and can annular combustor assemblies.
Referring now to the drawings,
The core engine 16 may generally include a substantially tubular outer casing 18 that defines an annular inlet 20. The outer casing 18 encases or at least partially forms, in serial flow relationship, a compressor section having a booster or low pressure (LP) compressor 22, a high pressure (HP) compressor 24, a combustion section 26, a turbine section including a high pressure (HP) turbine 28, a low pressure (LP) turbine 30 and a jet exhaust nozzle section 32. A high pressure (HP) rotor shaft 34 drivingly connects the HP turbine 28 to the HP compressor 24. A low pressure (LP) rotor shaft 36 drivingly connects the LP turbine 30 to the LP compressor 22. The LP rotor shaft 36 may also be connected to a fan shaft 38 of the fan assembly 14. In particular embodiments, as shown in
As shown in
As shown in
The combustor assembly 50 further includes an acoustic damper 100 disposed between the bulkhead 56, the swirler 65, and the dome assembly 57. The damper 100 includes a first walled enclosure 110 coupled to the dome assembly 57 and a second walled enclosure 120 coupled to the first walled enclosure 110. The first walled enclosure 110 defines a first cavity 111 and a hot side orifice 112 disposed toward or in fluid communication with the combustion chamber 62. The first walled enclosure 110 further includes a first walled tube 114 extended into the diffuser cavity 84 and defining a cold side orifice 113. The second walled enclosure 120 defines a second cavity 121 and a second orifice 122 disposed toward or in fluid communication with a head end portion or diffuser cavity 84. The second walled enclosure 120 further includes a second cold side walled tube 124 extended into the diffuser cavity 84 and/or the second cavity 121 and defining a second orifice 122.
During operation of the engine 10, as shown in
The compressed air 82 pressurizes the diffuser cavity 84. A first portion of the of the compressed air 82, as indicated schematically by arrows 82(a) flows from the diffuser cavity 84 into the combustion chamber 62 where it is mixed with the fuel 72 and burned, thus generating combustion gases, as indicated schematically by arrows 86, within the combustor 50. Typically, the LP and HP compressors 22, 24 provide more compressed air to the diffuser cavity 84 than is needed for combustion. Therefore, a second portion of the compressed air 82 as indicated schematically by arrows 82(b) may be used for various purposes other than combustion. For example, as shown in
Referring back to
As the fuel-air mixture burns, pressure oscillations occur within the combustion chamber 62. These pressure oscillations may be driven, at least in part, by a coupling between the flame's unsteady heat release dynamics, the overall acoustics of the combustor 50 and transient fluid dynamics within the combustor 50. The pressure oscillations generally result in undesirable high-amplitude, self-sustaining pressure oscillations within the combustor 50. These pressure oscillations may result in intense, frequently single-frequency or multiple-frequency dominated acoustic waves that may propagate within the generally closed combustion section 26.
Depending, at least in part, on the operating mode of the combustor 50, these pressure oscillations may generate acoustic waves at a multitude of low or high frequencies. These acoustic waves may propagate downstream from the combustion chamber 62 towards the high pressure turbine 28 and/or upstream from the combustion chamber 62 back towards the diffuser cavity 84 and/or the outlet of the HP compressor 24. In particular, as previously provided, low frequency acoustic waves, such as those that occur during engine startup and/or during a low power to idle operating condition, and/or higher frequency waves, which may occur at other operating conditions, may reduce operability margin of the turbofan engine and/or may increase external combustion noise, vibration, or harmonics.
The first walled enclosure 110 of the damper 100 may attenuate the creation and/or propagation of these acoustic waves and thereby enable stable combustion at reduced emissions, mitigate lean blow out (LBO), facilitate altitude re-light, and preserve structural life of the combustion section 26 and engine 10.
Referring now to
In one embodiment as shown in
In various embodiments, the first walled enclosure 110 defines a cold side orifice 113 adjacent or proximate to the diffuser cavity 84. The cold side orifice 113 is disposed in fluid communication with the portion of the diffuser cavity 84 between the swirler 65 of the combustor 50, the bulkhead 56, and the dome assembly 57. The first walled enclosure 110 defines a first cold side walled tube 114 extended into the diffuser cavity 84 from the first cavity 111 of the first walled enclosure 110 or into the first cavity 111.
Referring still to
The cold side walled tube 114 and the second cold side walled tube 124 may each be sized at least partially based on a length over diameter (L/D) related to a target frequency, or range thereof, for the first cavity 111 and second cavity 121, respectively. For example, the cold side walled tube 114 defines a length from the first walled enclosure 110 toward the diffuser cavity 84. The cold side orifice 113 defines a diameter of the cold side walled tube 114. The diameter of the cold side orifice 113 and the length of the cold side walled tube 114 are each defined, at least in part, by a target frequency, or range thereof, of pressure oscillations to attenuate or the volume of the first cavity 111 within the first walled enclosure 110.
As another example, the second cold side walled tube 124 defines a length from the second walled enclosure 120 toward the diffuser cavity 84. The second orifice 122 defines a diameter of the second cold side walled tube 124. The diameter of the second orifice 122 relative to the length of the second cold side walled tube 124 are each defined, at least in part, by a target frequency, or range thereof, of pressure oscillations to attenuate or the volume of the second cavity 121 within the second walled enclosure 120.
In various embodiments, the target frequency, or range thereof, of pressure oscillations of which the first walled enclosure 110 and the second walled enclosure 120 may each be defined by the equation:
where f is the frequency, or range thereof, of pressure oscillations to be attenuated; c is the velocity of sound in the fluid (i.e., air or combustion gases); A is the cross sectional area of the opening of the bulkhead conduit 63 or second cold side walled tube 124, calculated from the diameter of the hot side orifice 112 or the second orifice 122, respectively; V is the volume of the first cavity 111 defined by the first walled enclosure 110 or the second cavity 121 defined by the second walled enclosure 120; and L′ is the effective length of the bulkhead conduit 63 or the second cold side walled tube 124. In various embodiments, the effective length is the length of the bulkhead conduit 63 or the second cold side walled tube 124 plus a correction factor generally understood in the art multiplied by the diameter of the area of the bulkhead conduit 63 or the second cold side walled tube 124, respectively. It should be appreciated that the description herein relates the first cavity 111, the first walled enclosure 110, the bulkhead conduit 63, and the first cold side orifice 113 together to define dimensions for a target frequency, or range thereof, of pressure oscillations. It should further be appreciated that the description herein relates the second cavity 121, the second walled enclosure 120, the second cold side walled tube 124, and the second orifice 122 together to define dimensions for a target frequency, or range thereof, of pressure oscillations.
In various embodiments, the second walled enclosure 120 defines a volume of the second cavity 121 for a range of pressure oscillations. In still various embodiments, the first walled enclosure 110 and the second walled enclosure 120 may each define volumes configured to attenuate pressure oscillations at low and high frequencies induced at various engine 10 and combustor 50 operating conditions.
Referring still to
Referring now to
The combustor 50 may define a gap 51 between the first walled tube 130 and the dome assembly 57 through which a portion of air from the diffuser cavity 84 may flow to the combustion chamber 62. Additionally, or alternatively, the gap 51 may permit thermal expansion of the dome assembly 57 around the first walled tube 130 extended therethrough. The combustor 50 may further include a plurality of orifices or passages 69 through the bulkhead support 61 and deflector 59 through which a portion of air from the diffuser cavity 84 may flow to the combustion chamber 62, thereby permitting thermal attenuation of the dome assembly.
All or part of the combustor assembly may be part of a single, unitary component and may be manufactured from any number of processes commonly known by one skilled in the art. These manufacturing processes include, but are not limited to, those referred to as “additive manufacturing” or “3D printing”. Additionally, any number of casting, machining, welding, brazing, or sintering processes, or any combination thereof may be utilized to construct the damper 100 separately or integral to one or more other portions of the combustor 50, including, but not limited to, the bulkhead 56, the bulkhead support 61, or combinations thereof. Furthermore, the combustor assembly may constitute one or more individual components that are mechanically joined (e.g. by use of bolts, nuts, rivets, or screws, or welding or brazing processes, or combinations thereof) or are positioned in space to achieve a substantially similar geometric, aerodynamic, or thermodynamic results as if manufactured or assembled as one or more components. Non-limiting examples of suitable materials include high-strength steels, nickel and cobalt-based alloys, and/or metal or ceramic matrix composites, or combinations thereof.
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
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