The present subject matter relates generally to a gas turbine engine, or more particularly to a combustor assembly for a gas turbine engine.
A gas turbine engine generally includes a fan and a core arranged in flow communication with one another. Additionally, the core of the gas turbine engine general includes, in serial flow order, a compressor section, a combustion section, a turbine section, and an exhaust section. In operation, air is provided from the fan to an inlet of the compressor section where one or more axial compressors progressively compress the air until it reaches the combustion section. Fuel is mixed with the compressed air and burned within the combustion section to provide combustion gases. The combustion gases are routed from the combustion section to the turbine section. The flow of combustion gasses through the turbine section drives the turbine section and is then routed through the exhaust section, e.g., to atmosphere.
More commonly, non-traditional high temperature materials, such as ceramic matrix composite (CMC) materials, are being used as structural components within gas turbine engines. For example, given an ability for CMC materials to withstand relatively extreme temperatures, there is particular interest in replacing components within the combustion section of the gas turbine engine with CMC materials. More particularly, one or more heat shields of gas turbine engines are more commonly being formed of CMC materials.
However, certain gas turbine engines have had problems accommodating certain mechanical properties of the CMC materials incorporated therein. For example, CMC materials have different coefficients of thermal expansion than the traditional metal materials. Therefore, the one or more heat shields may not be attached directly to, e.g., a metallic annular dome positioned within the combustion section of the gas turbine engine, as the metallic annular dome and the CMC heatshield expand relative to one another during operation of the gas turbine engine.
Accordingly, a combustor assembly capable of attaching a CMC heatshield to a metallic annular dome would be useful. More particularly, a combustor assembly capable of attaching a CMC heatshield and other CMC components of the combustion section to a metallic annular dome would be particularly beneficial.
Aspects and advantages of the invention will be set forth in part in the following description, or may be obvious from the description, or may be learned through practice of the invention.
In one exemplary embodiment of the present disclosure, a combustor assembly for a gas turbine engine defining an axial direction is provided. The combustor assembly includes an annular dome including an enclosed surface defining a slot. The combustor assembly also includes a liner at least partially defining a combustion chamber and extending between an aft end and a forward end generally along the axial direction. The forward end of the liner is received within the slot of the annular dome. The combustor assembly also includes a heat shield including an end also received within the slot of the annular dome and a mounting assembly positioned at least partially within the slot of the annular dome. The mounting assembly attaches the forward end of the liner and the end of the heat shield to the annular dome.
In another exemplary embodiment of the present disclosure, a gas turbine engine defining an axial direction is provided. The gas turbine engine includes a compressor section, a turbine section mechanically coupled to the compressor section through a shaft, and a combustor assembly disposed between the compressor section and the turbine section. The combustor assembly includes an annular dome including an enclosed surface defining a slot and a liner at least partially defining a combustion chamber and extending between an aft end and a forward end generally along the axial direction. The forward end of the liner is received within the slot of the annular dome. The combustor assembly also includes a heat shield including an end also received within the slot of the annular dome, and a mounting assembly positioned at least partially within the slot of the annular dome. The mounting assembly attaches the forward end of the liner and the end of the heat shield to the annular dome.
In still another exemplary embodiment of the present disclosure, a combustor assembly for a gas turbine engine defining an axial direction is provided. The combustor assembly includes an outer annular dome including an enclosed surface defining n slot and an outer liner including a forward end received within the slot of the outer annular dome. The combustor assembly also includes an inner annular dome also including an enclosed surface defining a slot and an inner liner including a forward end received within the slot of the outer annular dome. The inner and outer liners at least partially define a combustion chamber. The combustor assembly also includes a heat shield including a first end and a second end. The first end is co-mounted with the outer liner to the outer annular dome within the slot of the outer annular dome. The second end is co-mounted with the inner liner to the inner annular dome within the slot of the inner annular dome.
These and other features, aspects and advantages of the present invention will become better understood with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
Reference will now be made in detail to present embodiments of the invention, one or more examples of which are illustrated in the accompanying drawings. The detailed description uses numerical and letter designations to refer to features in the drawings. Like or similar designations in the drawings and description have been used to refer to like or similar parts of the invention. As used herein, the terms “first”, “second”, and “third” may be used interchangeably to distinguish one component from another and are not intended to signify location or importance of the individual components. The terms “upstream” and “downstream” refer to the relative direction with respect to fluid flow in a fluid pathway. For example, “upstream” refers to the direction from which the fluid flows, and “downstream” refers to the direction to which the fluid flows.
Referring now to the drawings, wherein identical numerals indicate the same elements throughout the figures,
The exemplary core turbine engine 16 depicted generally includes a substantially tubular outer casing 18 that defines an annular inlet 20. The outer casing 18 encases, in serial flow relationship, a compressor section including a booster or low pressure (LP) compressor 22 and a high pressure (HP) compressor 24; a combustion section 26; a turbine section including a high pressure (HP) turbine 28 and a low pressure (LP) turbine 30; and a jet exhaust nozzle section 32. A high pressure (HP) shaft or spool 34 drivingly connects the HP turbine 28 to the HP compressor 24. A low pressure (LP) shaft or spool 36 drivingly connects the LP turbine 30 to the LP compressor 22.
For the embodiment depicted, the fan section 14 includes a variable pitch fan 38 having a plurality of fan blades 40 coupled to a disk 42 in a spaced apart manner. As depicted, the fan blades 40 extend outwardly from disk 42 generally along the radial direction R. Each fan blade 40 is rotatable relative to the disk 42 about a pitch axis P by virtue of the fan blades 40 being operatively coupled to a suitable actuation member 44 configured to collectively vary the pitch of the fan blades 40 in unison. The fan blades 40, disk 42, and actuation member 44 are together rotatable about the longitudinal axis 12 by LP shaft 36 across a power gear box 46. The power gear box 46 includes a plurality of gears for stepping down the rotational speed of the LP shaft 36 to a more efficient rotational fan speed.
Referring still to the exemplary embodiment of
During operation of the turbofan engine 10, a volume of air 58 enters the turbofan 10 through an associated inlet 60 of the nacelle 50 and/or fan section 14. As the volume of air 58 passes across the fan blades 40, a first portion of the air 58 as indicated by arrows 62 is directed or routed into the bypass airflow passage 56 and a second portion of the air 58 as indicated by arrow 64 is directed or routed into the LP compressor 22. The ratio between the first portion of air 62 and the second portion of air 64 is commonly known as a bypass ratio. The pressure of the second portion of air 64 is then increased as it is routed through the high pressure (HP) compressor 24 and into the combustion section 26, where it is mixed with fuel and burned to provide combustion gases 66.
The combustion gases 66 are routed through the HP turbine 28 where a portion of thermal and/or kinetic energy from the combustion gases 66 is extracted via sequential stages of HP turbine stator vanes 68 that are coupled to the outer casing 18 and HP turbine rotor blades 70 that are coupled to the HP shaft or spool 34, thus causing the HP shaft or spool 34 to rotate, thereby supporting operation of the HP compressor 24. The combustion gases 66 are then routed through the LP turbine 30 where a second portion of thermal and kinetic energy is extracted from the combustion gases 66 via sequential stages of LP turbine stator vanes 72 that are coupled to the outer casing 18 and LP turbine rotor blades 74 that are coupled to the LP shaft or spool 36, thus causing the LP shaft or spool 36 to rotate, thereby supporting operation of the LP compressor 22 and/or rotation of the fan 38.
The combustion gases 66 are subsequently routed through the jet exhaust nozzle section 32 of the core turbine engine 16 to provide propulsive thrust. Simultaneously, the pressure of the first portion of air 62 is substantially increased as the first portion of air 62 is routed through the bypass airflow passage 56 before it is exhausted from a fan nozzle exhaust section 76 of the turbofan 10, also providing propulsive thrust. The HP turbine 28, the LP turbine 30, and the jet exhaust nozzle section 32 at least partially define a hot gas path 78 for routing the combustion gases 66 through the core turbine engine 16.
Referring now to
As shown, the combustor assembly 100 generally includes an inner liner 102 extending between and aft end 104 and a forward end 106 generally along the axial direction A, as well as an outer liner 108 also extending between and aft end 110 and a forward end 112 generally along the axial direction A. The inner and outer liners 102, 108 together at least partially define a combustion chamber 114 therebetween. The inner and outer liners 102, 108 are each attached to an annular dome. More particularly, the combustor assembly 100 includes an inner dome 116 attached to the forward end 106 of the inner liner 102 and an outer dome 118 attached to the forward end 112 of the outer liner 108. As will be discussed in greater detail below, the inner dome 116 includes an enclosed surface 120 defining a slot 121 for receipt of the forward end 106 of the inner liner 102, and the outer dome 118 includes an enclosed surface 122 defining a slot 123 for receipt of the forward end 112 of the outer liner 108.
The combustor assembly 100 further includes a plurality of fuel air mixers 124 (
Moreover, the inner and outer domes 116, 118 each include attachment portions configured to assist in mounting the combustor assembly 100 within the turbofan engine 10. For example, the outer dome 118 includes an attachment extension 134 configured to be mounted to an outer combustor casing 136 (
Referring still to
For the embodiment depicted, the inner liner 102, the outer liner 108, and the heat shields 142 are each formed of a ceramic matrix composite (CMC) material, which is a non-metallic material having high temperature capability and low ductility. Exemplary CMC materials utilized for such liners 102, 108 and heat shields 142 may include silicon carbide, silicon, silica or alumina matrix materials and combinations thereof. Ceramic fibers may be embedded within the matrix, such as oxidation stable reinforcing fibers including monofilaments like sapphire and silicon carbide (e.g., Textron's SCS-6), as well as rovings and yarn including silicon carbide (e.g., Nippon Carbon's NICALON®, Ube Industries' TYRANNO®, and Dow Corning's SYLRAMIC®), alumina silicates (e.g., Nextel's 440 and 480), and chopped whiskers and fibers (e.g., Nextel's 440 and SAFFIL®), and optionally ceramic particles (e.g., oxides of Si, Al, Zr, Y and combinations thereof) and inorganic fillers (e.g., pyrophyllite, wollastonite, mica, talc, kyanite and montmorillonite). CMC materials may have coefficients of thermal expansion in the range of about 1.3×10−6 in/in/° F. to about 3.5×10−6 in/in/° F. in a temperature of approximately 1000-1200° F.
By contrast, the inner dome 116 and outer dome 118 may be formed of a metal, such as a nickel-based superalloy (having a coefficient of thermal expansion of about 8.3-8.5×10−6 in/in/° F. in a temperature of approximately 1000-1200° F.) or cobalt-based superalloy (having a coefficient of thermal expansion of about 7.8-8.1×10−6 in/in/° F. in a temperature of approximately 1000-1200° F.). Thus, the inner and outer liners 102, 108 and heat shields 142 may be better able to handle the extreme temperature environment presented in the combustion chamber 114. However, attaching the outer liner 108 and first end 144 of each heat shield 142 to the outer annular dome 118 presents a problem due to the differing mechanical characteristics of the components. Accordingly, as will be discussed below, a plurality of specially designed outer mounting assemblies 148 are utilized to attach the forward end 112 of the outer liner 108 and first end 144 of each heat shield 142 to the outer annular dome 118. Additionally, attaching the inner liner 102 and the second end 146 of each heat shield 142 to the inner annular dome 116 presents a similar problem due to the differing mechanical characteristics of the components. Accordingly, as will also be discussed below, a plurality of specially designed inner mounting assemblies 150 are utilized to attach the forward end 106 of the inner liner 102 and second end 146 of each heat shield 142 to the inner annular dome 116. The outer and inner mounting assemblies 148, 150 are configured to accommodate the relative thermal expansion between the inner and outer domes 116, 118, heat shields 142, and the inner and outer liners 102, 108 along the radial direction R.
Referring particularly to
As will be discussed in greater detail below, the above configuration may allow for the relative thermal expansions of the heat shields 142 and the inner and outer liners 102, 108, each formed of a CMC material, and the inner and outer domes 116, 118, each formed of a metal material. Moreover, in such a configuration can also control an airflow of relatively high pressure compressed air from the compressor section 26 into the relatively low pressure combustion chamber 114. For example, such a configuration may control an airflow of relatively high pressure compressed air in a high pressure plenum 162 defined between the outer liner 108 and the outer combustor casing 136 into the relatively low pressure combustion chamber 114, as well as an airflow of relatively high pressure compressed air in an inner passage 164 positioned radially inward from the inner liner 102 into the relatively low pressure combustion chamber 114.
Referring still to
Referring now to
As stated, to allow for a relative thermal expansion between the outer liner 108, the heat shield 142, and the outer dome 118, the outer mounting assemblies 148 are provided positioned at least partially within the slot 123 of the outer annular dome 118. The outer mounting assemblies 148 attach the forward end 112 of the outer liner 108 and the first end 144 of the heat shield 142 to the outer annular dome 118. More particularly, the outer dome 118 includes a base plate 168 and a yoke 170. The base plate 168 and the yoke 170 each extend substantially parallel to one another, which for the embodiment depicted is a direction substantially parallel to the axial direction A of the turbofan engine 10 (see also
Additionally, the exemplary outer mounting assembly 148 depicted extends through the yoke 170 of the outer dome 118, the forward end 112 of the outer liner 108 (positioned in the slot 123), the first end 144 of the heat shield 142 (also positioned in the slot 123), and the base plate 168 of the outer dome 118. More particularly, for the embodiment depicted, the outer mounting assembly 148 includes a pin 172 and a bushing 174. The pin 172 includes a head 176 and a body 178, the body 178 extending through the yoke 170, the forward end 112 of the outer liner 108 (positioned in the slot 123), the first end 144 of the heat shield 142 (also positioned in the slot 123), and the base plate 168. A nut 180 is attached to a distal end of the body 178 of the pin 172. In certain exemplary embodiments, the pin 172 may be configured as a bolt and the nut 180 may be rotatably engaged with the pin 172 for tightening the mounting assembly 148. Alternatively, however, in other exemplary embodiments the pin 172 and nut 180 may have any other suitable configuration. For example, in other exemplary embodiments, the pin 172 may include a body 178 defining a substantially smooth cylindrical shape and the nut 180 may be configured as a clip.
Additionally, the bushing 174 is generally cylindrical in shape and positioned around the body 178 of the pin 172 within the slot 123. For the embodiment depicted, the bushing 174 is pressed between the yolk 170 and the base plate 168 by tightening the nut 180 on the pin 172. Moreover, for the embodiment depicted, the outer mounting assembly 148 includes a single metal grommet 182 positioned around the bushing 174 and pin 172. The grommet 182 is positioned in an opening in the forward end 112 of the outer liner 108 and in an opening in the first end 144 of the heat shield 142. The grommet 182 includes an outer collar 184 positioned adjacent to an outside surface 192 of the outer liner 108, a middle collar 186 positioned adjacent to an inside surface 193 of the outer liner 108 and an outside surface 194 of the heat shield 142, and an inner collar 188 positioned adjacent to an inside surface 195 of the heat shield 142. As the grommet 182 depicted is configured as a single grommet, the first end 144 of the heat shield 142 is fixed relative to the forward end 112 of the outer liner 108. Additionally, the metal grommet 182 may reduce an amount of wear on the forward end 112 of the outer liner 108 and the first end 144 of the heat shield 142 as the outer liner 108 and heat shield 142 move inwardly and outwardly generally along the radial direction R relative to the outer dome 118.
Referring still to
It should be appreciated, however, that in other exemplary embodiments, any other suitable cap may be provided at the forward end 112 of the outer liner 108 and the first end 144 of the heat shield 142. Alternatively, however, in other exemplary embodiments, no cap may be provided at the forward end 112 of the outer liner 108 and the first end 144 of the heat shield 142.
Referring now to
Similar to the attachment point depicted in
The exemplary inner mounting assembly 150 extends through the yoke 202 of the inner dome 116, the forward end 106 of the inner liner 102, the second end 146 of the heat shield 142, and the base plate 200 of the inner dome 116. More particularly, the inner mounting assembly 150 includes a pin 204 and a bushing 206. The pin 204 includes a head 208 and a body 210, the body 210 extending through the yoke 202, the forward end 106 of the inner liner 102, the second end 146 of the heat shield 142, and the base plate 200. A nut 212 is attached to a distal end of the body 210 of the pin 204. The nut 212 and pin 204 of the inner mounting assembly 150 may be configured in substantially the same manner as the nut 212 and pin 204 of the outer mounting assembly 148 described above with reference to
Additionally, the bushing 206 is generally cylindrical in shape and is positioned around the body 210 of the pin 204 within the slot 123 of the inner dome 116. For the embodiment depicted, the bushing 206 is pressed between the yolk 202 and the base plate 200 of the inner dome 116 by tightening the nut 212 on the pin 204. Moreover, for the embodiment depicted, the inner mounting assembly 150 also includes a first grommet 214 and a separate second grommet 216, each positioned around the bushing 206 and pin 204. The first grommet 214 is positioned in an opening in the forward end 106 of the inner liner 102 and the second grommet 216 is positioned in an opening in the second end 146 of the heat shield 142. For example, the first grommet 214 includes an inner collar 218 positioned adjacent to an inner surface of the inner liner 102 and an outer collar 220 positioned adjacent to an outer surface of the inner liner 102. Similarly, the second grommet 216 includes an inner collar 222 positioned adjacent to an inner surface of the heat shield 142 and an outer collar 224 positioned adjacent to an outer surface of the heat shield 142. The first and second grommets 214, 216 may reduce an amount of wear on the forward end 106 of the inner liner 102 and the second end 146 of the heat shield 142 as the inner liner 102 and heat shield 142 move inwardly and outwardly generally along the radial direction R relative to the inner dome 116. Additionally, the first and second grommets 214, 216 may move relative to one another generally along the radial direction R along the bushing 206. Thus, such a configuration may allow for the heat shield 142 to thermally expand generally along the radial direction R relative to the inner and/or outer liners 102, 108. More particularly, inclusion of a first grommet 214 and a separate second grommet 216 in the inner mounting assemblies 150 allows for the second end 146 of the heat shield 142 to move along the radial direction R relative to the forward end 106 of the inner liner 102.
It should be appreciated, however, that in other exemplary embodiments, any other suitable configuration may be provided. For example, in other exemplary embodiments, one or more of the outer mounting assemblies 148 may additionally, or alternatively, include a first grommet positioned in an opening in the forward end 112 of the outer liner 108 and a separate second grommet positioned in an opening in the first end 144 of the heat shield 142. In such an exemplary embodiment, one or more of the inner mounting assemblies 150 may instead include a single grommet positioned in an opening in the forward end 106 of the inner liner 102 and in an opening in the second end 146 of the heat shield 142.
Moreover, a forward end 106 of the inner liner 102 is positioned adjacent to the enclosed surface 120 of the inner dome 116 within the slot 121. Similarly, a second end 146 of the heat shield 142 is positioned adjacent to the enclosed surface 120 of the inner dome 116 within the slot 121.
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
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