The present disclosure is related to gas turbine combustion systems and, more specifically, to a combustor cap module having a retention system. According to one aspect, the retention system facilitates assembly and disassembly of the head end. In another aspect, the cap assembly facilitates cooling of the head end, while providing structural support for components (such as fuel nozzles) installed therein.
Heavy duty gas turbines are widely used for power generation. As illustrated schematically in
The combustor section 20 includes one or more combustors 22, each of which is provided with fuel nozzles to inject fuel and air into a combustor. The fuel nozzles of an individual combustor 22 are contained within a cap assembly. The cap assembly directs the flow of air used for combustion and cooling. One of the challenges in producing such cap assemblies is directing air flow used for combustion and cooling, while maintaining a structure capable of withstanding high vibration loads. Additionally, the design and construction of the cap assembly can significantly affect the time, cost, and complexity of installation, removal, maintenance, and general servicing. Thus, a cap assembly designed as a module for structural stability and installation efficiency would represent an advancement over the current art, which relies heavily on permanent (e.g., welded) joints between the respective components.
Certain embodiments commensurate in scope with the originally claimed embodiment are summarized below. These embodiments are not intended to limit the scope of the claimed embodiment, but rather these embodiments are intended only to provide a brief summary of possible forms of the embodiment.
In a first embodiment, a combustor cap module includes a cap face assembly and a retention system. The cap face assembly includes a cooling plate that defines at least one downstream fuel nozzle opening within which a coupling member is positioned. The coupling member has a downstream end permanently affixed within a respective one of the at least one downstream fuel nozzle openings. A cylindrical sleeve is attached to a perimeter of the cooling plate and projects upstream therefrom. The cylindrical sleeve has a connecting surface opposite the cooling plate. The retention system includes a support plate having a downstream surface attached to the connecting surface; a retaining ring encircling an upstream end of the coupling member, the upstream end extending upstream of the support plate; and a spring plate enclosing the retaining ring and engaging the upstream end of the coupling member, the spring plate being removably attached to the support plate. The support plate defines a radially inward area within which at least one upstream fuel nozzle opening is defined. The at least one upstream fuel nozzle opening in the radially inward area and the at least one downstream fuel nozzle opening in the cooling plate, which are sized to support a fuel nozzle therein, are aligned with one another.
In a second embodiment, a combustor cap module retention system is provided. The retention system includes a support plate, a retaining ring, and a spring plate. The support plate has a radially inner panel and one or more openings defined within the inner panel for supporting one or more fuel nozzles therethrough. The plurality of openings includes a center fuel nozzle opening and may further include an outer fuel nozzle opening. The retaining ring at least partially encircles an upstream end of a coupling member, which is fixedly attached to a cap face assembly. The spring plate encloses the retaining ring and engages the coupling member and is removably secured to the support plate at multiple locations.
In a third embodiment, a method of producing a combustor cap module is provided. The method includes providing a cap face assembly including a cooling plate defining a downstream fuel nozzle opening; a coupling member having a downstream end fixedly mounted within the downstream fuel nozzle opening; and a connecting surface opposite the cooling plate, wherein the cooling plate and the connecting surface are joined to a cylindrical sleeve positioned therebetween. The method further includes engaging a retention system with the cap face assembly by: positioning the coupling member through a corresponding upstream fuel nozzle opening in a support plate, such that an upstream end of the coupling member extends upstream of the support plate; encircling the upstream end of the coupling member with a retaining ring; and enclosing the retaining ring and engaging the coupling member by removably securing a spring plate to the support plate.
These and other features, aspects, and advantages of the present embodiment will become better understood when the following detailed description is read with reference to the accompanying drawings, wherein:
This written description uses examples to disclose the embodiment, including the best mode, which are intended to enable any person skilled in the art to practice the embodiment, including making and using any devices and systems and performing any incorporated methods. The patentable scope of the embodiment is defined by the claims and may include other examples that occur to those skilled in the art. Such other examples are intended to fall within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal language of the claims.
When introducing elements of various embodiments, the articles “a”, “an”, and “the” are intended to mean that there are one or more of the elements. The terms “comprising,” “including,” and “having” are intended to be inclusive and mean that there may be additional elements other than the listed elements.
As used herein, the terms “upstream” and “downstream” are directional terms used to describe the location of components relative to the flow of combustion products through the combustor from an upstream end to a downstream end. Upstream components are located on or toward the forward, or head, end of the combustor and are closer to the compressor section, while downstream components are located on or toward the aft end of the combustor and are closer to the turbine section.
The present disclosure is directed to a combustor cap module and to a retention system therefor. This disclosure provides a simplified means for retaining a cap face assembly within a gas turbine combustor, by providing a rigid structural joint that requires only hand tools for installation. By using this retention system, the time, cost, and complexity of assembling and disassembling a cap assembly are significantly reduced. It is estimated that, when compared to a conventional cap assembly with welded joints between components, the assembly, or disassembly, time is reduced by approximately 2 hours per combustor. For a gas turbine having fourteen combustor cans, the time savings is about 28 hours. Thus, more than a day of assembly time or down-time (in the case of maintenance) is eliminated, directly impacting the bottom-line of the gas turbine operator.
The combustor cap module includes a cap face assembly (shown in
The retention system includes a support plate, a retaining ring, and a spring plate. The support plate has at least one and, in some embodiments, a plurality of upstream fuel nozzle openings defined within a radially inward panel of the support plate for supporting fuel nozzles therethrough. The downstream fuel nozzle openings and the upstream fuel nozzle openings are aligned and include a center fuel nozzle opening and an outer fuel nozzle opening in both the cooling plate and the support plate. The coupling member is positioned within the center fuel nozzle opening and has a first (upstream) end that projects upstream of the support plate. The retaining ring at least partially encircles the first end of the coupling member. The spring plate encloses the retaining ring and engages the coupling member and is secured to the support plate at multiple locations.
The combustor cap module is configured to withstand both turbine frequencies and combustion dynamics frequencies. The natural resonant frequency of the combustor cap module is higher than the expected turbine and combustion dynamics frequencies, thereby reducing the risk of the combustor cap module being driven by frequencies occurring in the gas turbine. The cylindrical sleeve, in combination with the retained coupling member, provide the necessary structural robustness to the combustor cap module.
Turning now to the Figures,
To provide sufficient strength to the cap assembly 120 (shown in
The struts 57 define between them air flow passages 59, which serve to straighten or condition the air flow traveling to the head end of the combustor. To reduce weight, to mitigate combustion dynamics, and to improve air flow to the cap assembly 120, the inner panel 52 may further define auxiliary air flow passages 49 therein. In the embodiment shown, the auxiliary air flow passages 49 are generally triangular in shape and located between adjacent outer fuel nozzle openings 56. However, it should be understood that the auxiliary air flow passages 49 may be shaped, sized, or located differently from the exemplary embodiment shown in the Figures.
As illustrated, the center fuel nozzle opening 58 is surrounded by five outer fuel nozzle openings 56. However, it should be understood that other numbers of outer fuel nozzle openings 56 may be used, as correspond to the number of fuel nozzles to be used in the combustor. For example, the inner panel 52 of the support plate 50 may include from three to eight outer fuel nozzle openings 58 for a corresponding number of fuel nozzles.
Also, as illustrated, the diameter of the center fuel nozzle opening 58 is smaller than the diameter of the outer fuel nozzle openings 56. However, it should be understood that the fuel nozzle openings 56, 58 may have equal diameters, or the diameter of the center fuel nozzle opening 58 may be larger than the diameter of the outer fuel nozzle openings 56. Likewise, although the fuel nozzle openings 56, 58 are shown as having a circular shape, there is no requirement that the fuel nozzle openings 56, 58 have this shape.
A retention system 100 including the support plate 50 is shown in
The coupling member 60 has a generally cylindrical, or tube, shape with a first (upstream) end and a second (downstream) end. The first (upstream) end of the coupling member 60 projects upstream of the support plate 50 when the combustor cap module 120 (shown in
To further secure the coupling member 60, a spring plate 70 encloses the retaining ring 90 and engages the upstream end of the coupling member 60. The spring plate 70, the upstream side of which is seen more clearly in
Each of the arcuate edge portions 74 corresponds to a portion of a profile (i.e., an arc) of one of the outer fuel nozzle openings 56. In the exemplary embodiment shown, the circular center portion 72 projects upstream from the support plate 50 a first distance (labeled 172 in
At each tab 75 where the arcuate edge portions 74 are joined, the spring plate 70 defines a bolt hole 73 therethrough. The bolt holes 73 define the points of a regular polygon (e.g., a regular pentagon, as shown in dashed lines in
In the exemplary spring plate 70 shown, the number of arcuate edge portions 74 and the number of bolt holes 73 corresponds to the number of outer fuel nozzle openings 56, 86. It should be appreciated that there is no such requirement for the number of edge portions 74 and/or bolt holes 73 to correspond in a 1:1 ratio to the number of outer fuel nozzle openings 56, 86. It is believed that the spring plate 70 may be secured to the support plate 50 by as few as three bolts 71, in which case, as with the exemplary spring plate 70 illustrated herein, the bolt holes 73 define the points of a triangle.
In embodiments where the number of outer fuel nozzle openings 56, 86 is more than five, the spring plate 70 may include a smaller number of arcuate edge portions 74 and corresponding bolt holes 73. For example, in an embodiment with six (or eight) outer fuel nozzle openings 56, 86, the spring plate 70 may have three (or four) arcuate edge portions 74 and bolt holes 73 in corresponding tabs 75. In such instances, the bolt holes 73 may define a triangle or square. Alternately, if bolt holes 73 are located at each tab 75 between arcuate edge portions 74, the bolt holes 73 may define a regular hexagon or octagon.
A cylindrical sleeve 84 is attached to the cooling plate 82 and projects upstream therefrom. The cylindrical sleeve 84 has a connecting surface 85 opposite the cooling plate 82, which is connected to a downstream surface 51 of the support plate 50 of the retention system 100 (as shown in
As is evident from
In assembly, the second end of coupling member 60 is welded, or otherwise permanently joined or affixed, to the piston ring housing 89 of the center fuel nozzle opening 88 in the cooling plate 82. The support plate 50 is then aligned with the cap face assembly 80, such that the first end of the coupling member 60 is positioned through the center fuel nozzle opening 58 of the support plate 50 and extends in an upstream direction. In the embodiment shown, the coupling member 60 extends slightly upstream of the upstream surface 53 of the support plate 50. The retaining ring 90 is positioned in the groove 62 in the first end of the coupling member 60. The spring plate 70 is then bolted to the support plate 50, using bolts 71, thereby enclosing the retaining ring 90 and engaging the first end of the coupling member 60. The distance between the groove 62 and the upstream surface 53 of the support plate 50 is such that, when the spring plate 70 is secured, the retaining ring 90 contacts both the upstream surface 53 of the support plate 50 and the groove 62.
Alternately, as discussed above, the support plate 50 may be provided with a recess surrounding the center fuel nozzle opening 58. In this instance, it may not be necessary for the coupling member 60 to extend upstream of the support plate 50. Rather, it should be understood that the method of securing the cap face assembly 80 using a coupling member 60, retaining ring 90, and spring plate 70 is applicable to numerous configurations that may vary the axial location of the spring plate 70.
Thus, a method of producing a combustor cap module includes providing a cap face assembly including a cooling plate defining a downstream fuel nozzle opening; a coupling member having a downstream end fixedly mounted within the downstream fuel nozzle opening; and a connecting surface opposite the cooling plate, wherein the cooling plate and the connecting surface are joined to a cylindrical sleeve positioned therebetween. The method further includes engaging a retention system with the cap face assembly by: positioning the coupling member through a corresponding upstream fuel nozzle opening in a support plate, such that an upstream end of the coupling member extends upstream of the support plate; encircling the upstream end of the coupling member with a retaining ring; and enclosing the retaining ring and engaging the coupling member by removably securing a spring plate to the support plate.
The present disclosure provides a simplified retention system for a cap face module within a gas turbine combustor. The retention system provides high stiffness and load carrying capability; does not block air flow to and through the head end; and may be installed and uninstalled simply, using only hand tools. In particular, the spring plate is bolted to the support plate after engaging the coupling member and enclosing the retaining ring that encircles the coupling member. This retention system is readily removable, especially as compared to more permanent joining methods, such as welding. Removal of the spring plate bolts and retaining ring provides easy access to the cap face assembly. As such, the subject retention system and the resulting cap module represent advancements in the art.
This written description uses examples to disclose the embodiment, including the best mode, and to enable any person skilled in the art to practice the embodiment, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the embodiment is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal language of the claims.
This application is a non-provisional application, claiming benefit to U.S. Provisional Application Ser. No. 62/270,188, filed Dec. 21, 2015.
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