The present application claims the benefit of Indian Patent Application No. 202211020649, filed on Apr. 6, 2022, which is hereby incorporated by reference herein in its entirety.
The present disclosure relates to a combustor deflector assembly.
A gas turbine engine may include a combustion section having a combustor that generates hot combustion gases discharged into a turbine section of the engine. The combustor section may include a deflector assembly to shield portions of the combustor section from the hot combustion gases. The deflector assembly may include a cooling arrangement to cool portions of the deflector assembly.
Features and advantages of the present disclosure will be apparent from the following description of various exemplary embodiments, as illustrated in the accompanying drawings, wherein like reference numbers generally indicate identical, functionally similar, or structurally similar elements.
Features, advantages, and embodiments of the present disclosure are set forth or apparent from a consideration of the following detailed description, drawings, and claims. Moreover, it is to be understood that the following detailed description is exemplary and intended to provide further explanation without limiting the scope of the disclosure as claimed.
Various embodiments are discussed in detail below. While specific embodiments are discussed, this is done for illustration purposes only. A person skilled in the relevant art will recognize that other components and configurations may be used without departing from the spirit and the scope of the present disclosure.
As used herein, the terms “first,” “second,” and “third” may be used interchangeably to distinguish one component from another and are not intended to signify location or importance of the individual components.
The terms “upstream” and “downstream” refer to the relative direction with respect to fluid flow in a fluid pathway. For example, “upstream” refers to the direction from which the fluid flows, and “downstream” refers to the direction to which the fluid flows.
The terms “coupled,” “fixed,” “attached,” “connected,” and the like, refer to both direct coupling, fixing, attaching, or connecting as well as indirect coupling, fixing, attaching, or connecting through one or more intermediate components or features, unless otherwise specified herein.
The singular forms “a,” “an,” and “the” include plural references unless the context clearly dictates otherwise.
Approximating language, as used herein throughout the specification and claims, is applied to modify any quantitative representation that could permissibly vary without resulting in a change in the basic function to which it is related. Accordingly, a value modified by a term or terms, such as “about,” “approximately,” “generally,” and “substantially” is not to be limited to the precise value specified. In at least some instances, the approximating language may correspond to the precision of an instrument for measuring the value, or the precision of the methods or machines for constructing or manufacturing the components or systems. For example, the approximating language may refer to being within a one, two, four, ten, fifteen, or twenty percent margin in either individual values, range(s) of values or endpoints defining range(s) of values.
The deflector assembly of the present disclosure may include a bolted arrangement of one or more bolts positioned around the deflector assembly. The deflector assembly may be attached or otherwise mounted to a dome of a combustor in an aircraft engine, via the bolted arrangement using the one or more bolts. When the deflector assembly and the dome are assembled, a head portion of the bolts may be exposed to the hot combustion gases. Accordingly, the bolted arrangement of some deflector assemblies may experience thermal distress around the bolts due to the proximity of the head portions to the hot combustion gases. In some instances, the thermal distress around the bolts may cause fatigue, failure, or wear to a portion of the deflector assembly around a bolt region. Thus, embodiments of the present disclosure provide for an improved cooling arrangement around the bolts of the deflector assembly to improve durability and life cycle of such deflector assemblies as compared to deflector assemblies without the benefit of the present disclosure.
Embodiments of the present disclosure may provide for cooling on both a cold side and a hot side of the deflector assembly around the bolts. The deflector assembly may include one or more cooling holes to operably direct cooling air radially or tangentially to the head of the bolt on the hot side of the deflector assembly. For example, the cooling holes may be angled radially inward to direct cooling air radially towards the head of the bolt. The cooling air may act as a “curtain” of air such that a cool insulating layer of air is provided about the bolts to reduce or to prevent heat transfer of the hot combustion gases to the bolts. Pins or ribs on the cold side of the deflector assembly provide structural support of the deflector assembly when mounted to the dome. The pins or the ribs may facilitate turbulence of cooling air around the pins and provide greater surface area for heat transfer to improve cooling. The cooling arrangement of the present disclosure may include retracted bolts with surrounding cooling patterns to reduce thermal distress on the bolt head due to the combustion gases during aircraft engine operation. For example, the deflector assembly may include recessed areas in which the bolts are inserted or otherwise extended therefrom. In this sense, the bolts may be recessed from the hot side of the deflector assembly. In some examples, the cooling holes are located on the recessed areas of the deflector assembly. The cooling holes may be angled to operably direct cooling air tangentially to the head of the bolt on the hot side of the deflector assembly.
The bolts may include cooling holes therethrough such that cooling air may flow through the bolts to further reduce thermal distress around the bolt head. The pins may be disposed on the deflector assembly around the bolts in various patterns to enable increased residence time of the cooling air in an area of the pins. The pins may include a bored aperture through a center of the pins to supply substantially axial cooling flow around the bolts. For example, the axial cooling flow may act as an additional curtain of air such that a cool insulating layer of air is operably directed around the bolts to reduce or to prevent heat transfer of the hot combustion gases to the bolts. The pins may be shaped and sized to enable effective heat dissipation. Further, semi-circular slits may be provided on the deflector assembly between the bolts and a fuel/air swirler to provide a curtain of air in the deflector assembly to further shield the bolts from hot combustion gases.
Accordingly, technical effect of the cooling arrangement of the present disclosure may promote heat dissipation and reduce thermal distress around the bolts of the deflector assembly. Thus, the cooling arrangement of the present disclosure may increase durability and life cycle of the deflector assembly compared to cooling arrangements for such deflector assemblies without the benefit of the present disclosure.
Referring now to the drawings,
As shown in
The combustion section 26 may also include a combustor assembly 118 comprising an annular dome assembly 120 mounted upstream of the combustion chamber 110. The combustor assembly 118 is configured to be coupled to the forward ends of the outer liner 102 and the inner liner 104. More particularly, the combustor assembly 118 includes an inner annular dome 122 attached to the forward end of the inner liner 104 and an outer annular dome 124 attached to the forward end of the outer liner 102.
The combustion section 26 may be configured to receive an annular stream of compressor discharge air 126 from a discharge outlet of a high pressure compressor (not shown) of the gas turbine engine system. To assist in directing the compressed air, the annular dome assembly 120 may further comprise an inner cowl 128 and an outer cowl 130 that may be coupled to the upstream ends of the inner liner 104 and the outer liner 102, respectively. In this regard, an annular opening 132 formed between the inner cowl 128 and the outer cowl 130 enables compressed fluid to enter combustion section 26 through a diffuse opening in a direction generally indicated by flow direction 134. The compressed air may enter into a cavity 136 defined at least in part by the annular dome assembly 120. In various embodiments, the cavity 136 is more specifically defined between the inner annular dome 122 and the outer annular dome 124, and the inner cowl 128 and the outer cowl 130. As will be discussed in more detail below, a portion of the compressed air in the cavity 136 may be used for combustion, while another portion may be used for cooling the combustion section 26.
In addition to directing air into the cavity 136 and the combustion chamber 110, the inner cowl 128 and the outer cowl 130 may direct a portion of the compressed air around the outside of the combustion chamber 110 to facilitate cooling the outer liner 102 and the inner liner 104. For example, as shown in
In certain exemplary embodiments, the inner annular dome 122 may be formed integrally as a single annular component, and, similarly, the outer annular dome 124 may also be formed integrally as a single annular component. In still certain embodiments, the inner annular dome 122 and the outer annular dome 124 may together be formed as a single integral component. In still various embodiments, the annular dome assembly 120, including one or more of the inner annular dome 122, the outer annular dome 124, the outer liner 102, or the inner liner 104, may be formed as a single integral component. In other exemplary embodiments, the inner annular dome 122 or the outer annular dome 124 may alternatively be formed by one or more components joined in any suitable manner. For example, with reference to the outer annular dome 124, in certain exemplary embodiments, the outer cowl 130 may be formed separately from the outer annular dome 124 and attached to the forward end of the outer annular dome 124 using, e.g., a welding process, a mechanical fastener, a bonding process or adhesive, or a composite layup process. Additionally, or alternatively, the inner annular dome 122 may have a similar configuration.
The combustor assembly 118 further includes a plurality of mixer assemblies 142 spaced along a circumferential direction between the outer annular dome 124 and the inner annular dome 122. In this regard, the annular dome assembly 120 defines an opening in which a swirler, a cyclone, or a mixer assembly 142 is mounted, attached, or otherwise integrated for introducing the air/fuel mixture into the combustion chamber 110. Notably, compressed air may be directed from the combustion section 26 into or through one or more of the mixer assemblies 142 to support combustion in the upstream end of the combustion chamber 110.
A liquid or a gaseous fuel is transported to the combustion section 26 by a fuel distribution system (not shown), where it is introduced at the front end of a burner in a highly atomized spray from a fuel nozzle. In an exemplary embodiment, each mixer assembly 142 may define an opening for receiving a fuel injector 146 (details are omitted for clarity). The fuel injector 146 may inject fuel in a generally axial direction A, as well as in a generally radial direction R, where the fuel may be swirled with the incoming compressed air. Thus, each mixer assembly 142 receives compressed air from the annular opening 132 and fuel from a corresponding fuel injector 146. Fuel and pressurized air are swirled and mixed together by the mixer assemblies 142, and the resulting fuel/air mixture is discharged into combustion chamber 110 for combustion thereof.
The combustion section 26 may further comprise an ignition assembly (e.g., one or more igniters extending through the outer liner 102) suitable for igniting the fuel-air mixture. Details of the fuel injectors and ignition assembly are omitted in
Referring still to
Each dome has a heat shield, for example, a deflector assembly 160, which thermally insulates the annular dome assembly 120 from the extremely high temperatures generated in the combustion chamber 110 during engine operation (e.g., from the hot combustion gases). The inner annular dome 122, the outer annular dome 124, and the deflector assembly 160 may define a plurality of openings 144 for receiving the mixer assemblies 142. As shown, the plurality of openings 144 are, in one embodiment, circular. In other embodiments, the openings 144 are ovular, elliptical, polygonal, oblong, or other non-circular cross sections. The deflector assembly 160 is mounted on a combustion chamber side (e.g., a downstream side) of the annular dome assembly 120. The deflector assembly 160 may include a plurality of panels 200 (one of which is shown in
Compressed air (e.g., compressor discharge air 126) flows into the annular opening 132 where a portion of the compressor discharge air 126 will be used to mix with fuel for combustion and another portion will be used for cooling the deflector assembly 160. Compressed air may flow around the fuel injector 146 and through the mixing vanes around the circumference of the mixer assemblies 142, where compressed air is mixed with fuel and directed into the combustion chamber 110. Another portion of the air enters into a cavity 136 defined by the annular dome assembly 120, the inner cowl 128, and the outer cowl 130. The compressed air in the cavity 136 is used, at least in part, to cool the annular dome assembly 120 and the deflector assembly 160, as detailed further below.
The plurality of panels 200 may together form different segments or sections of the deflector assembly 160. For example, each panel 200 of the plurality of panels 200 may be configured together to form an annulus or a similar annular structure defining the deflector assembly 160. In some embodiments, each panel 200 of the plurality of panels 200 may be formed of a separate component and each panel 200 (e.g., each separate component) may be attached or otherwise connected together to form the deflector assembly 160. In some embodiments, the plurality of panels 200 may be formed of a singular or a unitary structure that defines the annulus or the annular structure of the deflector assembly 160. The shape or the size of the plurality of panels 200, and, thus, the shape or the size of the deflector assembly 160, may include any shape or any size, as necessary, for providing thermal insulation for the annular dome assembly 120.
Each panel 200 includes one or more fastening mechanisms 214 for fastening each panel 200, and, thus, the deflector assembly 160, to the annular dome assembly 120. The one or more fastening mechanisms 214 may include any type of fastening mechanism, such as, for example, studs, threaded bolts, screws, nuts, rivets, or the like. While four fastening mechanisms 214 are shown on panel 200 in the exemplary embodiment, each panel 200 may include any number of fastening mechanisms 214, as desired. The one or more fastening mechanisms 214 may each be located at, near, or adjacent a respective corner, edge, perimeter, or the like, of a respective panel 200. One or more fastening mechanisms 214 may be located anywhere along a circumferential or a radial direction of a respective panel 200, as desired.
Each panel 200 includes one or more pins 222 (only one of which is labeled in each respective figure) associated with each fastening mechanism 214. The one or more pins 222 may provide greater surface area for heat transfer to improve cooling of each panel 200 about the one or more fastening mechanisms 214, as detailed further below. The one or more pins 222 may also facilitate turbulence of a flow of cooling air. For example, the one or more pins 222 may disrupt the flow of cooling air such that the flow of cooling air becomes irregular and heat transfer is improved about the one or more pins 222. The one or more pins 222 may also provide additional structural support between the deflector assembly 160 and the annular dome assembly 120 about an area of the fastening mechanisms 214.
In the example of
When the one or more fastening mechanisms 214 are disposed on or through a panel 200, a head 216 of a respective fastening mechanism 214 may be disposed at, near, or adjacent the first downstream surface 204 of the recessed portion 218 of a respective panel 200. In
During operation of the combustor, the one or more fastening mechanisms 214 may be exposed to hot combustion gases at the first downstream surface 204 of each panel 200. Accordingly, the one or more fastening mechanisms 214 may experience thermal distress due to the hot combustion gases, as detailed above. Embodiments of the present disclosure provide for improved cooling about the one or more fastening mechanisms 214 to reduce a thermal gradient and to improve durability of the deflector assembly 160, as detailed further below.
In
The one or more cooling holes 220 are disposed in the panel 200 in an area about a respective fastening mechanism 214. Each of the one or more cooling holes 220 may include a longitudinal axis 270, relative to each respective cooling hole 220 (shown on only one cooling hole 220 in
The longitudinal axis 270 of the one or more cooling holes 220 may also extend at a circumferential angle (e.g., an angle in a circumferential direction) with respect to the longitudinal axis 272 of a respective fastening mechanism 214. The longitudinal axis 270 of the one or more cooling holes 220 may extend at a circumferential angle between zero and ninety degrees with respect to the longitudinal axis 272 of a respective fastening mechanism 214 to provide an effective curtain of cooling air 223 about the head 216 of a respective fastening mechanism 214 as compared to other or alternative circumferential angles, as detailed above. Accordingly, the one or more cooling holes 220 may extend through the recessed portion 218 to operably direct cooling air 223 about the head 216 of a respective fastening mechanism 214 in a radial or a tangential direction with respect to the longitudinal axis 303 of the fastening mechanism 214, as detailed further below.
The one or more cooling holes 220 may be located about a respective fastening mechanism 214. Accordingly, the one or more cooling holes 220 may operably direct cooling fluid or cooling air 223 from cavity 211 to an area about a head 216 of a respective fastening mechanism 214. Thus, the cooling air 223 may provide a curtain of cool air about a respective fastening mechanism 214, as detailed above. The cooling air 223 may thus reduce the thermal distress on a respective fastening mechanism 214 from the hot combustion gases by providing a cool insulating layer of cooling air 223 about a fastening mechanism 214 to reduce or to prevent heat transfer of the hot combustion gases to the respective fastening mechanism 214. In the example of
In some instances, hot combustion gases (e.g., in the combustion chamber 110) may become entrapped within the curtain of cooling air 223 about the respective fastening mechanism 214. Thus, other embodiments of the panel 200 are provided and detailed below with respect to
The one or more pins 222 extend between a first end and a second end opposite the first end. The one or more pins 222 may be attached or otherwise connected at the first end to the first upstream surface 202 of a respective panel 200 and may be attached or otherwise connected at the second end to a second downstream surface 205 of the annular dome assembly 120. When each panel 200 is mounted or otherwise connected to the annular dome assembly 120, the one or more pins 222 may extend from the first upstream surface 202 of a respective panel 200 to the second downstream surface 205 of the annular dome assembly 120.
The one or more cooling holes 224 may include a longitudinal axis 274 (shown on only one cooling hole 224 in
When the one or more pins 222 are mounted between the annular dome assembly 120 and a respective panel 200, the one or more cooling holes 224 may substantially align with respective holes 226 of the annular dome assembly 120 and the holes 228 of the respective panel 200. The holes 226 may extend from a second upstream surface 203 to the second downstream surface 205 of the annular dome assembly 120. The holes 228 may extend from the first upstream surface 202 to the first downstream surface 204. In this way, cooling air 225 from the cavity 136 may flow through the holes 226, through the one or more cooling holes 224, and out of the holes 228. Thus, cooling air 225 through the one or more pins 222 may provide an additional curtain about a respective fastening mechanism 214 to further protect the head 216 from hot combustion gases. The holes 226 and the holes 228 may be angled substantially similarly as the cooling holes 224 through the one or more pins 222. A respective hole 226, a respective cooling hole 224, and a respective hole 228 may together form a single cooling hole for providing a single path through which cooling air 225 may flow.
The one or more cooling holes 319 may each include a longitudinal axis 374. The longitudinal axis 374 of the one or more cooling holes 219 may extend at an axial angle (an angle in an axial direction) with respect to a longitudinal axis (co-axial with the longitudinal axis 374 in
As shown in
As further shown in
The panel 600 includes one or more cooling holes 620. The one or more cooling holes 620 are disposed about the fastening mechanism 614. The one or more cooling holes 620 are angled radially inward with respect to the fastening mechanism 614 to operably direct cooling air 223 radially towards the head 616 of the fastening mechanism 614 (as shown in
The panel 800 includes one or more cooling holes 820. The one or more cooling holes 820 are disposed about the fastening mechanism 814. The one or more cooling holes 820 are angled radially inward with respect to the fastening mechanism 814 to operably direct cooling air 223 radially towards the head 816 of the fastening mechanism 814, similar to the embodiment of
The embodiments of the pins 922, 1022, 1122, 1222 of
Further aspects of the present disclosure are provided by the subject matter of the following clauses.
A deflector assembly for a combustor. The deflector assembly includes an upstream surface and a downstream surface opposite the upstream surface. One or more fastening mechanisms each extend through the deflector assembly. One or more cooling holes extend through the deflector assembly from the upstream surface to the downstream surface. The one or more cooling holes located about the one or more fastening mechanisms to operably direct cooling air about the one or more fastening mechanisms at the downstream surface.
The deflector assembly of any preceding clause, the one or more cooling holes being positioned in a circular pattern around each of the one or more recessed portions.
The deflector assembly of any preceding clause, the one or more cooling holes being positioned in a semi-circular pattern around each of the one or more recessed portions.
The deflector assembly of any preceding clause, the one or more cooling holes being angled radially with respect to the one or more fastening mechanisms to operably direct cooling air radially about the one or more fastening mechanisms at the downstream surface.
The deflector assembly of any preceding clause, the one or more cooling holes being angled circumferentially with respect to the one or more fastening mechanisms to operably direct cooling air tangentially about the one or more fastening mechanisms at the downstream surface.
The deflector assembly of any preceding clause, the one or more cooling holes including a groove configured to generate vortices of cooling air in an area around the one or more fastening mechanisms at the downstream surface.
The deflector assembly of any preceding clause, the one or more cooling holes being first cooling holes, the one or more fastening mechanisms including one or more second cooling holes extending through the one or more fastening mechanisms to operably direct cooling air through the one or more fastening mechanisms at the downstream surface of the deflector assembly.
The deflector assembly of any preceding clause, further including one or more slits positioned between the one or more fastening mechanisms and a central opening of the deflector assembly to provide cooling air through the one or more slits at the downstream surface.
The deflector assembly of any preceding clause, further including one or more recessed portions receding from the downstream surface. The one or more fastening mechanisms extend from the one or more recessed portions such that the one or more fastening mechanisms are retracted with respect to the downstream surface.
The deflector assembly of any preceding clause, the one or more recessed portions receding at an angle greater than zero degrees and less than or equal to ninety degrees from the downstream surface.
The deflector assembly of any preceding clause, the one or more first cooling holes extending through the one or more recessed portions.
The deflector assembly of any preceding clause, further including one or more pins extending from the upstream surface of the deflector assembly, the one or more pins being positioned about the one or more fastening mechanisms.
The deflector assembly of any preceding clause, each of the one or more pins including one or more third cooling holes therethrough to provide cooling air around the one or more fastening mechanisms at the downstream surface.
The deflector assembly of any preceding clause, the one or more pins including an elongate surface connected to the upstream surface of the one or more panels.
The deflector assembly of any preceding clause, the one or more pins being positioned tangentially with respect to the one or more fastening mechanisms.
The deflector assembly of any preceding clause, the one or more pins being positioned in a circular pattern about each of the one or more fastening mechanisms.
The deflector assembly of any preceding clause, the one or more pins being positioned in a semi-circular pattern about each of the one or more fastening mechanisms.
A method of operably flowing cooling air through a deflector assembly of a combustor. The method including flowing the cooling air through one or more cooling holes from an upstream surface of the deflector assembly to a downstream surface of the deflector assembly. The method further including causing the cooling air to exit the one or more cooling holes at the downstream surface about one or more fastening mechanisms of the deflector assembly.
The method of the preceding clause, further including causing the cooling air to exit the one or more cooling holes in a circular pattern about the one or more fastening mechanisms.
The method of any preceding clause, further including causing the cooling air to exit the one or more cooling holes in a semi-circular pattern about the one or more fastening mechanisms.
The method of any preceding clause, further including flowing the cooling air through the one or more cooling holes radially with respect to the one or more fastening mechanisms, and causing the cooling air to exit the one or more cooling holes radially about the one or more fastening mechanisms at the downstream surface.
The method of any preceding clause, further including flowing the cooling air through the one or more cooling holes circumferentially with respect to the one or more fastening mechanisms, and causing the cooling air to exit the one or more cooling holes tangentially about the one or more fastening mechanisms at the downstream surface.
The method of any preceding clause, further including generating vortices of cooling air by a groove in the one or more cooling holes in an area about the one or more fastening mechanisms at the downstream surface.
The method of any preceding clause, the one or more cooling holes being first cooling holes, the method further including flowing cooling air through one or more second cooling holes that extend through the one or more fastening mechanisms, and causing the cooling air to exit the one or more second cooling holes through the one or more fastening mechanisms at the downstream surface.
The method of any preceding clause, further including flowing cooling air through one or more slits of the deflector assembly at the downstream surface, the one or more slits being located between the one or more fastening mechanisms and a central opening of the deflector assembly.
The method of any preceding clause, the one or more first cooling holes extending through a recessed portion of the deflector assembly, the recessed portion receding from the downstream surface, the one or more fastening mechanisms extending from the recessed portion such that the one or more fastening mechanisms are retracted with respect to the downstream surface.
The method of any preceding clause, further including flowing cooling air through one or more third cooling holes of one or more pins of the deflector assembly, the one or more pins being positioned about the one or more fastening mechanisms.
Although the foregoing description is directed to the preferred embodiments, other variations and modifications will be apparent to those skilled in the art, and may be made without departing from the spirit or the scope of the disclosure. Moreover, features described in connection with one embodiment may be used in conjunction with other embodiments, even if not explicitly stated above.
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English Machine Translation of DE10325599B4; Translated by USPTO FIT Database (Year: 2014). |
English Machine Translation of DE10325599B4 translated by USPTO Fit Datebase on Sep. 30, 2023 (Year: 2014). |
Final Report on Incident to M/S/ Indigo Airlines Airbus A320 Aircraft VT-ITF AT Mumbai on Jan. 21, 2017, Jan. 3, 2019, 39 pages. |
Number | Date | Country | |
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20230324047 A1 | Oct 2023 | US |