Patent Application
20110011092
1. Field of the Invention
The present invention relates to a combustor, a gas turbine combustor, and an air supply method for the combustor.
2. Description of the Related Art
With liberation of electric power, recent environments of power generation business shift toward increasing use of decentralized power supplies with medium and small capacities in addition to conventional large-scaled power stations with large capacities. Many of power plants with medium and small capacities employ liquid fuel that is relatively easy in handling for supply of the fuel. However, a combustor employed in the power plant using the liquid fuel accompanies the problem that the liquid fuel is deposited as carbon around a liquid fuel nozzle, and the carbon deposits adversely affect an atomization spray of the liquid fuel and a flow of air.
According to Patent Document 1; JP,A 2000-39148, a main unit of a liquid fuel nozzle is disposed substantially at the axis of a combustion burner, and an air supply nozzle for injecting air for combustion to an outlet of the liquid fuel nozzle is circumferentially disposed around the liquid fuel nozzle. Downstream of the air supply nozzle, a guide ring is disposed to deflect a flow of air toward the outlet of the liquid fuel nozzle. Fuel supplied to the liquid fuel nozzle is injected from the outlet of the liquid fuel nozzle and is burnt in a combustion chamber after being mixed with the combustion air introduced through a swirler in the combustion burner. In the combustion burner disclosed in Patent Document 1, the airflow injected from the air supply nozzle has an effect of preventing droplets of the fuel injected through the outlet of the liquid fuel nozzle from being deposited on a nozzle end face, and the provision of the guide ring contributes to increasing that effect.
However, because components of the liquid fuel nozzle and the air supply nozzle are susceptible to thermal elongations depending on operating conditions of the combustor, the positional relationship between the outlet of the liquid fuel nozzle and an injection hole of the air supply nozzle is not constant. Depending on the positional relationship between the liquid fuel nozzle and the air supply nozzle, therefore, a circulation flow acting to collide a part of small fuel droplets injected through the outlet of the liquid fuel nozzle against surrounding surfaces of the outlet of the liquid fuel nozzle is generated by an action of the airflow injected from the air supply nozzle in a flow stagnation zone, such as an outlet area of the air supply nozzle and an area where the air supply nozzle is not disposed. The liquid fuel having collided and deposited on the surrounding surfaces of the outlet of the liquid fuel nozzle while being carried with the circulation flow is carbonized and deposited as carbon (carbonaceous deposits). If the amount of carbonaceous deposits increases, there arises a possibility that the deposits impede the airflow injected from the air supply nozzle or deteriorate injection characteristics of the liquid fuel nozzle, thus resulting in degradation of the combustion performance.
It is an object of the present invention to suppress carbonaceous deposits on surrounding surfaces of the outlet of the liquid fuel nozzle regardless of the operating conditions of a combustor.
To achieve the above object, according to the present invention, an air supply nozzle is disposed such that air is injected from an air supply nozzle in a direction toward an axis of a liquid fuel nozzle, and a space is formed around an outlet of the liquid fuel nozzle, through which liquid fuel is injected from the liquid fuel nozzle to a combustion chamber, upstream of a distal end of the outlet in a direction in which the liquid fuel is injected.
With the present invention, carbonaceous deposits on surrounding surfaces of the outlet of the liquid fuel nozzle can be suppressed regardless of the operating conditions of a combustor.
As mentioned above, components of a liquid fuel nozzle and an air supply nozzle both disposed in a combustion burner are susceptible to thermal elongations depending on operating conditions of a combustor. When a combustion burner is used in a gas turbine combustor as one example of applications, the combustion burner is operated under a variety of operating conditions from the startup of a gas turbine to the operation at a base load and is subjected to a variety of pressure and temperature environments. Therefore, respective components of the combustion burner, the liquid fuel nozzle, etc. are particularly susceptible to thermal elongations depending on the operating conditions of the gas turbine.
The combustor 3 comprises a liquid fuel nozzle 4 for injecting liquid fuel to a combustion chamber 6 located on the downstream side, an air supply nozzle 15 (see
In the combustor 3, as indicated by an arrow 100 in
The operating state of a combustion burner at the startup of a gas turbine or under operation at a base load will be described below in connection with the case where an outlet for injecting the liquid fuel therethrough is formed so as not to project from a nozzle cover and to be located in the nozzle cover.
Generally, the temperature of the liquid fuel is 20-30° C., and the liquid fuel is in a state at temperature lower than the compressed combustion air at high temperatures. The temperature of the compressed combustion air is usually not lower than 200° C. Therefore, a component of the liquid fuel nozzle 32 to which the liquid fuel is supplied is in a state at temperature lower than the compressed combustion air. On the other hand, a component of the combustion burner 31, in which the air supply nozzle 35 is formed, is exposed to the high-temperature combustion air and hence comes into a state at temperature higher than the component of the liquid fuel nozzle 32. Accordingly, the air supply nozzle 35 constituting the combustion burner 31 and the liquid fuel nozzle 32, which are supported by the enclosing plate 10 (
In the flow stagnation zone, a circulation flow is generated due to an airflow injected from the air supply nozzle 35. Therefore, in the case where an outlet 33 for injecting the liquid fuel therethrough is formed so as not to project from a nozzle cover and to be located in the downstream end face 43 of the liquid fuel nozzle 32, small droplets of the liquid fuel injected through the outlet 33 collide against surrounding surfaces of the outlet 33 of the liquid fuel nozzle 35 in areas 39 and 40 near the outlet 33 of the air supply nozzle 35, whereby carbon 42 is deposited there.
Next, let look at Comparative Example 2 in which the liquid fuel nozzle 32 is disposed to project downstream by a distance L2 in a state before the start of the operation so that the distance L1, shown in
As described above, the difference in thermal elongation between the components causes the flow stagnation zone where the liquid fuel collides against the surrounding surfaces of the outlet of the liquid fuel nozzle, thus resulting in a larger amount of carbonaceous deposits. On the other hand, it is impossible to hold the positional relationship between the combustion burner and the liquid fuel nozzle in an ideal state under all the operating conditions, thus resulting in a difficulty in suppressing the carbonaceous deposits under all the operating conditions. Further, if one or more injection holes of the air supply nozzle are partly closed, the airflow is changed to form a new circulation flow, which promotes deposition of carbon. Then, the carbon deposited at the outlet of the liquid fuel nozzle and on the surrounding surfaces thereof deteriorates injection characteristics of the liquid fuel nozzle and adversely affects the combustion performance.
The detailed structure of the combustion burner applied to the gas turbine combustor according to the present invention will be described below in connection with the following embodiments.
The liquid fuel nozzle 4 is of the so-called pressure swirl injector structure comprising a nozzle tip 20 including a swirl chamber 19 formed therein to give a swirl component to the liquid fuel, a nozzle cover 18 for covering the nozzle tip 20, and a nozzle stay 21. The outlet 14 of the liquid fuel nozzle 4 (or the liquid fuel outlet 14) is formed as a portion of a downstream end wall surface 22 of the nozzle cover 18 in communication with the downstream side of the swirl chamber 19 in the nozzle tip 20, the downstream end wall surface 22 being located to face the entry side of the combustion chamber 6, and the outlet 14 is projected from the downstream end wall surface 22 of the nozzle cover 18. In other words, the outlet 14 is formed to provide an injection hole spaced at a desired distance in the axial direction of the liquid fuel nozzle 4 downstream of the downstream end wall surface 22 of the nozzle cover 18 located to face the entry side of the combustion chamber 6. Then, a space is formed around the outlet 14 of the liquid fuel nozzle 4 upstream of a distal end of the outlet 14 in the direction in which the liquid fuel is injected.
In this embodiment, the outlet 14 is formed such that, at the startup of the gas turbine, it is projected until a position corresponding to the axis (indicated by a one-dot-chain line in
The operation and advantages of the first embodiment will be described below.
In this embodiment, the air supply nozzle 15 is disposed to direct the air injected from the air supply nozzle 15 toward the axis of the liquid fuel nozzle 4, and a space is formed around the outlet 14, through which the liquid fuel is injected from the liquid fuel nozzle 4 into the combustion chamber 6, upstream of the outlet distal end, i.e., on the backward side opposed to the direction in which the liquid fuel is injected. Therefore, carbonaceous deposits on the surrounding surfaces of the outlet of the liquid fuel nozzle can be suppressed regardless of the operating conditions of the combustor. More specifically, a level difference in the axial direction of the liquid fuel nozzle 4 is given between the top and root of a projection forming the fuel injecting outlet 14 of the liquid fuel nozzle 4 along the outer periphery thereof. Accordingly, an annular space is formed so as to surround the outer periphery of the outlet 14, and the combustion air injected from the air supply nozzle 15 is blown into the annular space.
The operation of this embodiment will be described in more detail. At the startup of the gas turbine, as shown in
Further, since the surrounding surfaces of the outlet 14 of the liquid fuel nozzle 4 form the space upstream of the outlet distal end in the injecting direction of the liquid fuel, the distal end of the outlet 14 is not flush with the downstream end wall surface 22 and has a level difference in the axial direction between the top and root of the projection forming the outlet 14. In other words, the downstream end wall surface 22 of the liquid fuel nozzle 4 around the outlet 14 is recessed relative to the projection forming the outlet 14 therein. With such an arrangement of the outlet distal end projecting by a desired distance from the downstream end wall surface 22, the liquid fuel droplets injected through the outlet are suppressed from flowing toward the downstream end wall surface 22. As a result, it is possible to suppress the liquid fuel droplets from depositing on the surrounding surfaces of the outlet 14 and forming carbonaceous deposits.
Under the operation of the gas turbine at the base load, the flow stagnation zone is formed and a circulation flow is generated therein due to the difference in thermal elongation between the combustion burner 5 and the liquid fuel nozzle 4. More specifically, as shown in
Further, in this embodiment, the outlet distal end of the liquid fuel nozzle 4 is located in a position substantially crossing the extension of the axis of the air supply nozzle 15 so that the outlet 14 of the liquid fuel nozzle 4 just intersects the direction in which the air is injected from the air supply nozzle 15. With such an arrangement, a main flow of the air injected through the swirler 16 flows while passing the outlet 14 of the liquid fuel nozzle 4, and the liquid fuel droplets injected through the outlet 14 are atomized by shearing forces of the airflow injected through the swirler 16. In other words, the outlet 14 of the liquid fuel nozzle 4 is just required to locate in such a position as enabling the liquid fuel droplets to be satisfactorily atomized by shearing forces of the airflow injected through the swirler 16. With the atomization of the liquid fuel droplets being thus promoted, ignition characteristics at the time of igniting the combustor can be improved and white smoke can be suppressed from generating when the combustor is ignited. It is further possible to promote mixing of the liquid fuel droplets with the combustion air, to ensure the effect of reducing black smoke generated, and to improve the combustion performance of the combustor.
In this embodiment, it is desired that about 1% of the combustion air supplied to the swirler 13 of the combustion burner 5 be supplied as the combustion air injected from the air supply nozzle 15. By holding the amount of the combustion air supplied to the air supply nozzle 15 so low, the combustion air can be supplied to the swirler 13 in sufficient amount.
Moreover, in this embodiment, the liquid fuel nozzle 4 is of the so-called pressure swirl injector structure comprising the nozzle tip 20 including the swirl chamber 19 formed therein to give a swirl component to the liquid fuel, the nozzle cover 18 for covering the nozzle tip 20, and the nozzle stay 21. Accordingly, no air is used to inject the liquid fuel and an air supply line can be dispensed with.
Furthermore, in this embodiment, the outlet 14 of the liquid fuel nozzle 4 is projected downstream in one position corresponding to the axis of the liquid fuel nozzle 4, i.e., in a central area of the downstream end wall surface 22 of the liquid fuel nozzle 4. If the outlet 14 is provided in plural in the downstream end wall surface 22, it is very difficult to make uniform the amount of the injected fuel in the radial direction of the combustion chamber 6. Also, providing the outlet 14 in an increased number causes a deviation in flow rates of the fuel injected through the outlets 14 when the liquid fuel is supplied at a low flow rate (under a low supply pressure), and results in a difficulty in making uniform the amount of the injected fuel in the radial direction of the combustion chamber 6. Further, if the diameter of a hole in the outlet 14 is reduced to make uniform the amount of the injected fuel, a trouble may occur in such a point that the fuel is more apt to cause carbonaceous deposits in the outlet hole and close a nozzle channel. In contrast, by injecting the fuel through one outlet 14 in the axial direction of the liquid fuel nozzle 4 as in this embodiment, it is possible to make uniform the amount of the injected fuel in the radial direction of the combustion chamber 6. Then, the metal temperature at an inner wall of the combustion chamber 6 is made uniform in the circumferential direction (namely, hot spots are less apt to occur), thus resulting in higher reliability. Additionally, by forming the outlet 14 of the liquid fuel nozzle 4 so as to inject the fuel in a conical shape, it is possible to make more uniform the amount of the injected fuel in the radial direction of the combustion chamber 6.
A combustion burner used in a gas turbine combustor according to a second embodiment will be described below with reference to
The operation and advantages of the thus-constructed gas turbine combustor according to this embodiment will be described below.
As described above, a difference in thermal elongation occurs between the combustion burner 45 and the liquid fuel nozzle 48 depending on the operating conditions of the gas turbine. This causes a flow stagnation zone around the outlet 49 of the liquid fuel nozzle 48 and gives rise to a possibility that the amount of carbonaceous deposits around the outlet 49 of the liquid fuel nozzle 48 increases.
From the viewpoint of reducing environmental loads, it is a recent trend to reduce emissions of nitrogen oxides (referred to as “NOx” hereinafter) by carrying out premix combustion. However, a diffusive combustion burner used in combination with a premix combustion burner has a larger axial length, and the difference in thermal elongation between the combustion burner and the liquid fuel nozzle tends to increase correspondingly. This tendency leads to a possibility of increasing the amount of carbonaceous deposits around the outlet of the liquid fuel nozzle.
With this second embodiment, to avoid such a possibility, the swirler 56 acting to give a swirl component to the airflow injected toward the outlet 49 is formed in a portion of the nozzle cover 53 of the liquid fuel nozzle 48. Accordingly, the swirler 56 is also moved in match with the thermal elongation of the liquid fuel nozzle 48. In spite of the difference in thermal elongation being occurred between the combustion burner 45 and the liquid fuel nozzle 48, therefore, the positional relationship between the outlet 49 and the swirler 56 is held constant, and the flow stagnation zone where a circulation flow (i.e., a flow swirling in the axial direction of the combustor) is generated due to the difference in thermal elongation between the combustion burner 45 and the liquid fuel nozzle 48 is less apt to be formed in an area inwardly of the swirler 56. As a result, it is possible to suppress the carbonaceous deposits around the outlet of the liquid fuel nozzle.
Further, the wall surface 57 at the downstream end side of the nozzle cover 53 is in the form of a smooth curve from the perimeter near the outlet side of the swirler 56 to the distal end of the outlet 49. Accordingly, the circulation flow is less apt to generate around the outlet 49, and the carbonaceous deposits can be suppressed.
The length of the injection hole of the air supply nozzle 59 as a part of the combustion burner 45 in the axial direction of the combustor is set larger than the axial length of the swirler 56 formed in the liquid fuel nozzle 48. This setting is in consideration of the difference in thermal elongation between the combustion burner 45 and the liquid fuel nozzle 48. By so setting the length of the injection hole of the air supply nozzle 59 in the axial direction of the combustor, the swirler 56 can be prevented from being closed in spite of the difference in thermal elongation between the combustion burner 45 and the liquid fuel nozzle 48. As a result, over a wide operating range of the gas turbine, atomization of the liquid fuel droplets injected through the outlet 49 can be promoted by the air injected through the swirler 56, and the combustion performance of the combustor can be maintained at a satisfactory level for a long term.
Moreover, in this embodiment, the gas fuel is supplied to the combustion burner 45 substantially in the central area of the swirler 47 in the axial direction. This leads to a possibility that, when the combustion burner 45 of this embodiment is operated using only the gas fuel, the outlet 49 of the liquid fuel nozzle 48 located on the upstream side may be so heated as to be damaged by the combustion gases produced in the combustion chamber 6 on the downstream side within the combustor. With this embodiment, however, because of the structure of blowing the air injected from the air supply nozzle 59 to the outlet 49 of the liquid fuel nozzle 48, the outlet 49 is cooled by the air injected through the swirler 56 formed in the nozzle cover 53 even when only the gas fuel is supplied for the air supply nozzle 59 without using the liquid fuel. Accordingly, the possibility of damaging the outlet 49 of the liquid fuel nozzle 48 by burning can be reduced.
A third embodiment of the present invention will be described below.
As shown in
An angle at which the combustion air is introduced to the mixing chamber 60 through each of the air inlet holes 63, 64, 65 and 66 is set to direct the combustion air from the peripheral side of the mixing chamber wall 61 toward the axis of the mixing chamber 60. Around the mixing chamber wall 61 upstream of the air inlet holes 64, 65 and 66, a plurality of gas fuel nozzles 67 for injecting gas fuel are disposed in one-to-one opposite relation to the air inlet holes 64, 65 and 66. The gas fuel nozzles 67 are each constructed to be able to inject the gas fuel substantially coaxially with the axis of corresponding one of the air inlet holes 64, 65 and 66.
Further, an outlet 68 of the liquid fuel nozzle 62 disposed upstream of the mixing chamber 60 in coaxial relation is formed so as to project until a position substantially crossing an extension of the axis (indicated by a one-dot-chain line in
During the combustion using the liquid fuel, the liquid fuel droplets injected through the outlet 68 are burnt in the mixing chamber 60 after being mixed with the combustion air introduced through the air inlet holes 63, 64, 65 and 66. In an upstream end area of the mixing chamber 60 where the liquid fuel nozzle 62 is disposed, various circulation flows are generated due to airflows introduced through plural air inlet holes 63 depending on the operating conditions of the gas turbine. However, because the outlet 68 of the liquid fuel nozzle 62 is projected toward the entry side of the mixing chamber 60, a space is formed around the outlet 68 upstream of the outlet distal end, i.e., on the backward side opposed to the direction in which the liquid fuel is injected. In other words, the outlet 68 is in the form projecting downstream from an area where the circulation flows are generated. Therefore, small droplets of the liquid fuel injected from the liquid fuel nozzle 62 are less apt to be carried with the circulation flows, and carbonaceous deposits on surrounding surfaces of the outlet of the liquid fuel nozzle can be suppressed.
Further, as in the first and second embodiments, the outlet 68 of the liquid fuel nozzle 62 is disposed with the outlet distal end located in a position substantially crossing the extension of the axis of each air inlet hole 63 (air supply nozzle). With such an arrangement, the liquid fuel droplets injected through the outlet 68 are atomized by shearing forces of the airflows injected through the plural air inlet holes 63 at the most upstream side, and the atomization of the liquid fuel droplets is further promoted by the airflows injected through the air inlet holes 64, 65 and 66 located downstream of the air inlet holes 63. Accordingly, ignition characteristics at the time of igniting the combustor can be improved and white smoke can be suppressed from generating when the combustor is ignited. It is further possible to promote mixing of the liquid fuel droplets with the combustion air, to ensure the effect of reducing black smoke generated, and to improve the combustion performance of the combustor.
During the combustion using the gas fuel, the gas fuel injected through the gas fuel nozzles 67 is primarily mixed with the combustion air within the air inlet holes 64, 65 and 66. Then, the gas fuel is burnt after being secondarily mixed with the combustion air under actions of circulation flows generated when the gas fuel and the combustion air are injected into the mixing chamber 60. As a result, mixing of the air and the gas fuel is sufficiently promoted and NOx emissions can be reduced correspondingly.
In addition, the gas fuel is not supplied to the air inlet holes 63. During the combustion using the gas fuel, therefore, the liquid fuel nozzle 62 is cooled by the air introduced through the air inlet holes 63, and a possibility of damage of the liquid fuel nozzle 62 by burning can be reduced.
A fourth embodiment of the present invention will be described below.
Further, an outlet 76 of a liquid fuel nozzle 75 disposed upstream of the mixing chamber 74 in coaxial relation is formed so as to project until a position substantially crossing an extension of the axis (indicated by a one-dot-chain line in
Further, as in the third embodiment, since the outlet 68 of the liquid fuel nozzle 62 is disposed with the outlet distal end located in a position substantially crossing the extension of the axis of each air inlet hole 71 (air supply nozzle), the liquid fuel droplets injected through the outlet 68 are atomized by shearing forces of the airflows injected through plural air inlet holes 71, and the atomization of the liquid fuel droplets is further promoted by the airflows injected through the air inlet holes 72, 73 located downstream of the air inlet holes 71. Further, since the mixing chamber 74 is formed to have a longer axial length in this embodiment, the atomized liquid fuel droplets are subjected to droplet mixing and complete evaporation with the high-temperature combustion air, and premix combustion can be performed downstream of the mixing chamber 74.
According to this embodiment, as described above, since the outlet 76 of the liquid fuel nozzle 75 is projected downstream in the axial direction of the liquid fuel nozzle 75, carbonaceous deposits on the surrounding surfaces of the outlet 76 of the liquid fuel nozzle 75 can be suppressed. Further, by utilizing shearing forces of the combustion air, the liquid fuel droplets injected through the outlet 76 are evaporated with promoted atomization. As a result, premix combustion can be performed and NOx emissions can be reduced.
A fifth embodiment of the present invention will be described below. In the first to fourth embodiments, a part of the combustion air is utilized as air supplied to the outlet of the liquid fuel nozzle. On the other hand, in this fifth embodiment, air is further supplied through another air supply line in addition to a part of the combustion air supplied to the swirler 45. In
In this fifth embodiment, the swirler 56 acting to give a swirl component to the airflow injected from the air supply nozzle 59 of the combustion burner 45 is formed in a portion of the nozzle cover 53. Then, in addition to the air supply nozzle 59, an injected air swirler 77 and an injected air channel 78 are also formed in the nozzle cover 53, and an injected air supply line 80 serving as injected air supply means is connected to the injected air channel 78 for supply of injected air 79 to the injected air swirler 77.
The operation and advantages of the thus-constructed fifth embodiment will be described below.
In this fifth embodiment, in addition to the operation of the second embodiment, injected air under higher pressure than the combustion air is supplied to the injected air swirler 77 at the time of igniting the combustor. Therefore, carbonaceous deposits on surrounding surfaces of the outlet 49 of the liquid fuel nozzle 48, including the outlet 49 itself, can be suppressed.
Further, the liquid fuel droplets injected through the outlet 49 is more finely atomized by shearing forces of the air injected at high speed through the injected air swirler 77. As compared with the case using only the air injected through the air supply nozzle 59, therefore, ignition characteristics at the time of igniting the combustor can be further improved and white smoke can be more reliably suppressed from generating when the combustor is ignited.
The first to fifth embodiments have been described in connection the case using the so-called simplex pressure swirl injector in which the liquid fuel nozzle has a single outlet. However, the present invention can also be applied without problems to the so-called duplex pressure swirl injector in which double orifices are arranged in concentrically combined layout. Additionally, the present invention is further applicable to other types of liquid fuel nozzles, such as an air blast injector, than the pressure swirl injector.
Thus, the present invention is widely available as an effective countermeasure for preventing carbonaceous deposits on an outlet itself and surrounding surfaces of the liquid fuel nozzle in various types of combustion burners for burning liquid fuel, including a gas turbine combustor.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2004-255050 | Sep 2004 | JP | national |
This application is a divisional application of U.S. application Ser. No. 11/209,608, filed Aug. 24, 2005, the entirety of which is incorporated herein by reference.
| Number | Date | Country | |
|---|---|---|---|
| Parent | 11209608 | Aug 2005 | US |
| Child | 12892242 | US |
