This application claims priority from Japanese Patent Application 2008-234169, filed Sep. 12, 2008 which is incorporated herein by reference in its entirety.
1. Field of the Invention
The present invention relates to a combustor, a method of supplying a fuel to the combustor, and a method of modifying the combustor.
2. Description of the Related Art
Among the power-generating plants that support the electric power required for industrial applications are gas turbine power plants fueled by fossil resources such as natural gas or petroleum. These gas turbine power plants, fueled by fossil resources, emit carbon dioxide (CO2) that is a global warming substance, and are therefore required to have their power-generating efficiency improved more than ever before. Methods of improving power-generating efficiency include enhancing the temperature of the combustion gas emitted from a gas turbine combustor. Enhancing the temperature of the combustion gas, however, exponentially increases the quantities of nitrogen oxides (NOx) contained in the combustion gas, each of these nitrogen oxides being an environmentally harmful substance. It is an important technical challenge, therefore, how to reduce NOx while at the same time achieving higher power-generating efficiency.
Accordingly, JP-2003-148734-A discloses a technique for disposing an air hole plate between a fuel nozzle and a combustion chamber and blowing out jets of fuel and jets of air formed at an outer circumferential side of the fuel flows, inside air holes provided in the air hole plate, into the chamber. According to the combustor of JP-2003-148734-A, NOx can be reduced by enhancing dispersibility of the fuel with respect to the air.
For the air hole plate in JP-2003-148734-A, air hole outlets formed on the plate face nearer to the chamber are arranged side by side in a circumferential direction relative to a central section of the air hole plate. A clearance is present between any two circumferentially adjacent air hole outlets, and a trailing vortex occurs around the clearance. The clearance and the trailing vortex have caused a flame to adhere to the plate face in some cases. The event of the flame adhesion to the plate face has resulted in the fuel and the air being burned in an insufficiently mixed condition, and has thus caused local increases in combustion temperature and hence, increases in NOx. In addition, the combustion of the fuel at an immediately neighboring region of the air hole plate face nearer to the chamber has increased the air hole plate in temperature. Furthermore, deformation of the flame due to the fuel flows has caused pressure changes and the like.
An object of the present invention is to suppress adhesion of a flame to peripheral sections of air hole outlets disposed on an air hole plate.
A combustor of the present invention includes: a fuel nozzle for jetting out a fuel into a combustion chamber formed at a downstream side; an air hole plate of a flat-plate shape disposed between the fuel nozzle and the chamber, the air hole plate facing an upstream side of the chamber; and a plurality of air holes provided in the air hole plate, in a circumferential direction relative to a central axis of the air hole plate, such that a fuel flow and an air flow formed at an outer circumferential side of the fuel flow are blown out into the chamber from the respective air holes; wherein a clearance defined between any two circumferentially adjacent air hole inlets provided on a face of the air hole plate that is nearer to the fuel nozzle is wider than a clearance defined between any two circumferentially adjacent air hole outlets formed on a face of the air hole plate that is nearer to the chamber.
According to the present invention, adhesion of a flame to peripheral sections of the air hole outlets disposed on the air hole plate can be suppressed.
Embodiments of the present invention will be described below.
(First Embodiment)
Compressed air 10 that has been generated by a compressor 5 flows into a casing 7 of the combustor 100.
Internally to a combustor outer casing 2, the combustor 100 includes a combustor liner 3 for burning a mixture 30 of a fuel and air, inside the combustor 100, and a combustion chamber 1 formed internally to the combustor liner 3. The compressed air 10, after being supplied from the compressor 5, passes through a space between the combustor outer casing 2 and the combustor liner 3, and part of the compressed air 10 becomes cooling air 11 to cool the combustor liner 3. The remaining compressed air 10 enters a space between a combustor end cover 8 and an air hole plate 20, as combustion air 12. Meanwhile, a fuel 14 flows into a fuel divider 23 from the outside of the combustor end cover 8, and then the fuel is jetted out from a fuel nozzle 22 disposed at an upstream side of the air hole plate 20. The air hole plate 20 includes a plurality of air holes 21 arranged in a circumferential direction relative to a central axis of the air hole plate. The fuel flow and air flow that have been blown out from each air hole 21 form a flame in the chamber 1. After this, a combustion gas 13 flows through a combustor transition piece 4 and then enters a turbine 6 to drive an electric power generator, for example.
In this combustor configuration with the plurality of air holes in the air hole plate and the fuel nozzle at the upstream side of each air hole, the fuel that has flown into the chamber disperses rapidly and this, in turn, increases a degree of mixing between the fuel and the air, allowing rapid mixing at a short distance. Such a configuration is characterized in that since the fuel flow flows centrally inside the air hole and since the air flow flows around the fuel flow, the combustor prevents a combustible mixture from being formed at an immediately neighboring region of the fuel nozzle. This configuration is also characterized in that since mixing progresses in a very narrow internal region of the air hole, the combustion gas eludes entry into the air hole and hence, flash-back.
In the fuel nozzle vs. air hole positional relationship shown in
Circumferentially adjacent air hole inlets, each with a clearance at both sides, are provided on the face of the air hole plate that is nearer to the fuel nozzle. These clearances are shown in
As shown in
The curve of
The swirling radii of the above swirling jets are minimized at an axial position Y. The swirling radii start to increase downstream from the axial position Y. Therefore, as can be seen from the pressure distribution 43 near the central axis of the combustor, the adverse pressure gradient occurs that increases pressure from the axial position Y, towards the combustor outlet. Accordingly, the circulating flows 32 resulting from the counter flow of part of the burnt mixture towards the axial position Y are formed, and the circulating flows 32 serve as a firing source to maintain a steady flame state.
At a neighboring section of the axial position Y, a stagnation region 34 substantially free from changes in pressure is formed because of the swirling flows 31 changing the respective swirling radii very insignificantly. In the present embodiment, the axial position Y that the circulating flows 32 reach is far from the air hole plate 20. Even if a combustible mixture exists at the wake flows 33 or other regions immediately neighboring the air hole plate, therefore, a high-temperature combustion gas to become a firing source is present in the distance, between the favorable pressure gradient region and the stagnation region 34. In addition, since the circulating flows 32 are enveloped in the swirling flow 31 that was created into a circular or annular shape by the mutual convergence between the original swirling flows, no flame can adhere to the wake flows 33, for example, that exist near the air holes. For these reasons, local high-temperature combustion due to combustion of an incomplete mixture does not occur near the air hole plate 20. This characteristic allows suppression of flame adhesion to peripheral sections of the air hole outlets disposed on the air hole plate, and in addition, local high-temperature combustion is suppressed near the air hole plate. A low-NOx, high-reliability combustor can therefore be obtained.
In particular, for a gas turbine combustor that burns the by-product gases occurring at oil refineries, the cokes furnace gases obtained in cokes furnaces, and/or other hydrogen-containing fuels, the hydrogen tends to increase burning rates of flames significantly, thus easily permitting a flame to adhere to a clearance between two circumferentially adjacent air hole outlets. Accordingly, when the foregoing fuel is burned in the present embodiment, flames can be prevented from adhering particularly to the clearance between any two circumferentially adjacent air hole outlets, and to a peripheral region of the clearance.
Next, angularity of the air holes in
In addition, the clearance b″ between any two air hole inlets provided on the air hole plate face nearer to the fuel nozzle takes a value falling within the range defined by formula (2) also assuming that the number of air holes is N, the thickness of the air hole plate is “t”, the diameter of the air holes is D2, and the clearance between any two air hole outlets on the air hole plate face nearer to the chamber is “a”. In the present embodiment, it follows that (D2/t)=0.5, (a/t)=0.03, and N=8. Even when the number of air holes is other than 8, however, provided that N>3.08, formula (1) is satisfied. Essentially the same effects as those described above can therefore be obtained by arranging at least four air holes and adopting the air hole clearances defined by the following formula (2):
Although (a/t)=0.113 is obtained in the present embodiment, essentially the same effects as above can be obtained if any other value falling within a range of 0.070<(a/t)<0.219 and satisfying formula (2) is assigned to the clearance “b”.
In addition, the swirling angle imparted to the air holes is smaller than the angle defined below by formula (3). While the present embodiment assumes a swirling angle value of θ=15°, essentially the same effects as those described above can be obtained if any other such angle less than 39.5° that satisfies formula (3) is assigned alternatively.
If N, the number of air holes 21, does not satisfy formula (1), the swirling flows 31 jetted out from the plurality of air holes 21 cannot meet each other to form one larger circle or ring of flow. For this reason, the swirling flows 31 cannot envelope the high-temperature combustion gas formed by the circulating flows 32 at the downstream side, and as a result, the high-temperature combustion gas becomes able to leak to the neighborhood of the air hole plate 20. A flame will therefore adhere to the wake flows 33 neighboring the air hole plate 20.
In addition, if the clearance “b” between the air hole inlets facing the fuel nozzle is set to be the same as the clearance “a” between the air hole outlets facing the chamber, the swirling radii of the swirling flows 31 will begin to increase immediately after the swirling flows 31 have been jetted out from the air hole outlets. Near the central axis of the combustor, therefore, an adverse pressure gradient reaching the vicinity of the air hole plate will occur and a positive pressure gradient will not. This will let the high-temperature combustion gas reach the vicinity of the air hole plate. The high-temperature combustion gas, after reaching the vicinity of the air hole plate, will pass through the clearance between the air holes, entering the wake flow regions at the outer circumferential sides, and permitting a flame to adhere to the wake flow regions. Flame adhesion to the wake flow regions at inner circumferential sides will also result.
Furthermore, if the swirling angle θ exceeds the angle defined by formula (3), the combustion gas caused by the circulating flows 32 cannot be enveloped. This is likely to make the high-temperature combustion gas leak to the neighborhood of the air hole plate 20, resulting in the flame adhering to the wake flows 33 at the neighborhood of the air hole plate 20. Moreover, if the swirling angle θ extremely exceeds the angle defined by formula (3), the possible occurrence of interference between the air holes 21 will cause inconvenience such as an event of the air holes communicating with each other.
For these reasons, the air holes are desirably arranged so as to satisfy formulae (1) to (3) shown above.
For an existing combustor with an air hole plate of a flat-plate shape, the effects of the present embodiment can likewise be obtained by replacing the air hole plate with that of the embodiment.
(Second Embodiment)
Compared with the first embodiment, the second embodiment has the following advantageous effects. Firstly, the increase in the number of air holes enhances dispersibility of the fuel supplied to the chamber, and hence, improves fuel dispersibility of the combustor. This provides a high degree of fuel-air mixing, allowing reduction in NOx emissions. Secondly, manufacturing costs can be reduced by providing the second row of air holes not limited in air hole clearance and in swirling angle.
Thirdly, if the central air holes 21-1 are constructed with an adjusted swirling angle, the high-temperature combustion gas formed by the circulating flows can be prevented from flowing backward to the air hole plate. Accordingly, even if no swirling angle is assigned to the second row of air holes 21-2, the high-temperature combustion gas by the circulating flows makes no flame adhere to the wake flows occurring at neighboring regions of the second row of air holes. For these reasons, local high-temperature combustion due to the combustion of an incomplete mixture does not occur near the air hole plate 20.
(Third Embodiment)
In the present embodiment, swirling flows 31 are also supplied from the second row of air holes 21-2 to the chamber. This means an increase in total angular momentum brought about by all swirling flows. Of all pressure gradients occurring on the central axis of the combustor, therefore, at least the favorable pressure gradient in the vicinity of the air hole plate is strengthened according to the principle of superposition. The adverse pressure gradient occurring in the region enlarged after the swirling flows have conducted the closest approaches to each other is likewise strengthened. Since the favorable pressure gradient is strengthened, the effect of preventing the circulating high-temperature combustion gas from leaking to the vicinity of the air hole plate is enhanced, even in the event of a disturbance such as a fluctuation in air flow rate. In addition, since the second row of air holes 21-2 on the air hole plate face nearer to the chamber are opened in a radial position closer to the first row of (central) air holes 21-1, the clearances between the second row of air holes are smaller and the effect of preventing flame adhering to the wake flows near the air hole clearances can be obtained more strongly and with higher stability. Furthermore, since the adverse pressure gradient occurring in the region enlarged upon the closest approaches of the swirling flows is also strengthened, the circulating flow that is the reflux of the high-temperature combustion gas towards the stagnation region 34 stabilizes and flame stability also improves.
(Fourth Embodiment)
Compared with the embodiment of
(Fifth Embodiment)
Compared with the embodiment of
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Entry |
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