The present disclosure relates to connecting a combustor swirler to a CMC (Ceramic Matrix Composite) dome in a gas turbine engine.
Some conventional gas turbine engines are known to include rich-burn combustors that typically use a metallic swirler assembly that is connected with a metallic dome structure. The metallic dome structure has been known to include a deflector wall on a combustion chamber side of the dome, where the deflector wall deflects heat generated in the combustor during combustion. Cooling holes are generally included through the dome structure so as to provide some surface cooling of the dome and deflector wall. The metallic swirler assembly is generally brazed to, or welded to, the dome structure.
Features and advantages of the present disclosure will be apparent from the following description of various exemplary embodiments, as illustrated in the accompanying drawings, wherein like reference numbers generally indicate identical, functionally similar, and/or structurally similar elements.
Features, advantages, and embodiments of the present disclosure are set forth or apparent from a consideration of the following detailed description, drawings, and claims. Moreover, it is to be understood that the following detailed description is exemplary and intended to provide further explanation without limiting the scope of the disclosure as claimed.
Various embodiments are discussed in detail below. While specific embodiments are discussed, this is done for illustration purposes only. A person skilled in the relevant art will recognize that other components and configurations may be used without departing from the spirit and scope of the present disclosure.
As used herein, the terms “first”, “second”, and “third” may be used interchangeably to distinguish one component from another and are not intended to signify location or importance of the individual components.
The terms “upstream” and “downstream” refer to the relative direction with respect to fluid flow in a fluid pathway. For example, “upstream” refers to the direction from which the fluid flows, and “downstream” refers to the direction to which the fluid flows.
Some gas turbine engines include rich-burn combustors that typically use a metallic swirler assembly that is connected with a metallic dome structure. The metallic dome structure has been known to include a deflector wall on a combustion chamber side of the dome, where the deflector wall deflects heat generated in the combustor during combustion. Cooling holes are generally included through the dome structure so as to provide some surface cooling of the dome and deflector wall. The metallic swirler assembly is generally brazed to, or welded to, the dome structure.
The implementation of non-metallic materials in combustors is becoming more prevalent. In particular, the implementation of Ceramic Matrix Composite (CMC) materials can be used to form the dome structure, rather than utilizing the conventional metallic dome structures. The CMC materials have better thermal capabilities than the conventional metallic materials, and, as a result, less cooling is required for a CMC dome than is required for the conventional metallic dome. The less cooling needed for the dome means that more air is available for other purposes, including being used as dilution air. In addition, the CMC dome structure does not require a deflector wall, thereby reducing the overall axial length of the dome, which also reduces the length of the combustor module. The implementation of the CMC dome with a metallic swirler, however, presents a challenge as to the ability to connect the metallic swirler to the CMC dome, and to provide for a thermal decoupling between the metallic swirler assembly and the CMC dome. The present disclosure provides a clevis joint attachment technique to connect the metallic swirler to the CMC dome so as to thermally decouple the swirler assembly from the CMC dome.
Referring now to the drawings,
The core engine 16 may generally include an outer casing 18 that defines an annular inlet 20. The outer casing 18 encases, or at least partially forms, in serial flow relationship, a compressor section (22/24) having a booster or low pressure (LP) compressor 22, a high pressure (HP) compressor 24, a combustor 26, a turbine section (28/30) including a high pressure (HP) turbine 28 and a low pressure (LP) turbine 30, and a jet exhaust nozzle section 32. A high pressure (HP) rotor shaft 34 drivingly connects the HP turbine 28 to the HP compressor 24. A low pressure (LP) rotor shaft 36 drivingly connects the LP turbine 30 to the LP compressor 22. The LP rotor shaft 36 may also be connected to a fan shaft 38 of the fan assembly 14. In particular embodiments, as shown in
As shown in
The combustor 26 further includes an outer casing 64 that extends circumferentially about the combustor axial centerline 112, and an inner casing 65 that also extends circumferentially about the combustor axial centerline 112. An outer flow passage 88 is defined between the outer casing 64 and the outer liner 54, and an inner flow passage 90 is defined between the inner casing 65 and the inner liner 52. The outer liner 54 may also include a plurality of outer liner dilution openings 68 that are circumferentially spaced around the outer liner 54. Similarly, the inner liner 52 may include a plurality of inner liner dilution openings 69 that are circumferentially spaced around the inner liner 52.
Referring back to
The CMC dome 56 also includes a swirler mounting wall 104, which may also have a CMC structure and may be formed integral with the CMC dome 56. The swirler mounting wall 104 extends circumferentially about the CMC opening centerline 102 and extends upstream in the CMC longitudinal direction LD from an upstream side 106 of the CMC dome 56. The swirler mounting wall 104 includes a plurality of dome-side swirler mounting openings 108 (see also
The swirler assembly 58 includes a primary swirler 122, and a secondary swirler 124 connected to a downstream side 126 of the primary swirler 122. The primary swirler 122 includes a plurality of primary swirl vanes 128 that are circumferentially spaced about the swirler centerline 120 within the primary swirler 122. The primary swirl vanes 128 induce a radially inward swirl to compressed air 82(a) from the pressure plenum 66 (
The secondary swirler 124 further includes a plurality of outer axial walls 142 extending downstream in the swirler axial direction Ls from a radially outer end 144 of the downstream radial wall 132, and also extends in the swirler circumferential direction Cs. The plurality of outer axial walls 142 are circumferentially spaced about the swirler centerline 120. The number of the outer axial walls 142, and the circumferential spacing of the outer axial walls 142, are the same as that of the plurality of dome-side swirler mounting openings 108. Thus, as seen in
The flare 140 also includes a plurality of outer flare axial walls 156. Each outer flare axial wall 156 extends upstream in the swirler longitudinal direction Ls from the radially outer end 174 of the flare end wall 168, and also extends in the swirler circumferential direction Cs. Each outer flare axial wall 156 also includes an outer flare axial wall opening 160 therethrough extending in the swirler radial direction Rs. When the flare 140 is connected to the secondary swirler 124 (
Referring still to
While the foregoing description relates generally to a gas turbine engine, it can readily be understood that the gas turbine engine may be implemented in various environments. For example, the engine may be implemented in an aircraft, but may also be implemented in non-aircraft applications, such as power generating stations, marine applications, or oil and gas production applications. Thus, the present disclosure is not limited to use in aircraft.
Further aspects of the present disclosure are provided by the subject matter of the following clauses.
A combustor for a gas turbine, the combustor comprising: a ceramic matrix composite (CMC) dome including (a) swirler assembly opening through the CMC dome, and (b) a swirler mounting wall extending from an upstream side of the CMC dome and having a plurality of dome-side swirler assembly mounting openings therethrough; a swirler assembly including a plurality of clevis dome attachment members for connecting the swirler assembly to the CMC dome; a plurality of bushings having an opening therethrough arranged within respective ones of the plurality of dome-side swirler assembly mounting openings; and a plurality of swirler-dome connecting members, wherein the swirler assembly is connected to the CMC dome via respective ones of the plurality of clevis dome attachment members engaging respective ones of the plurality of dome-side swirler assembly mounting openings in which respective ones of the plurality of bushings are arranged therein, and respective ones of the plurality of swirler-dome connecting members are arranged through respective ones of the clevis dome attachment members, and respective ones of the plurality of bushings.
The combustor according to any preceding clause, wherein the plurality of swirler-dome connecting members restrain the swirler assembly from rotating about the swirler mounting wall.
The combustor according to any preceding clause, wherein the plurality of clevis dome attachment members comprises between two and four clevis dome attachment members circumferentially spaced about a swirler centerline axis of the swirler assembly.
The combustor according to any preceding clause, wherein the combustor defines a combustor axial centerline along a combustor longitudinal direction, a combustor radial direction extending outward from the combustor axial centerline, and a combustor circumferential direction extending circumferentially about the combustor axial centerline, and the CMC dome extends circumferentially about the combustor axial centerline.
The combustor according to any preceding clause, wherein each clevis dome attachment member including a clevis outer portion and a clevis inner portion.
The combustor according to any preceding clause, wherein the clevis outer portion is defined by a secondary swirler of the swirler assembly, and the clevis inner portion is defined by a flare connected to the secondary swirler.
The combustor according to any preceding clause, wherein each of the plurality of swirler-dome connecting members comprises a pin.
The combustor according to any preceding clause, wherein each pin is joined to the clevis outer portion.
The combustor according to any preceding clause, wherein the swirler assembly opening of the CMC dome defines a CMC opening centerline therethrough defining a CMC opening longitudinal direction, a CMC opening radial direction extending outward from the CMC opening centerline, and a CMC opening circumferential direction extending circumferentially about the CMC opening centerline, the swirler mounting wall extending circumferentially about the CMC opening centerline and extending upstream in the CMC opening longitudinal direction from the upstream side of the CMC dome.
The combustor according to any preceding clause, wherein the plurality of dome-side swirler assembly mounting openings extend in the CMC opening radial direction.
The combustor according to any preceding clause, wherein the swirler assembly defines a swirler centerline therethrough that defines a swirler longitudinal direction, a swirler radial direction extending outward from the swirler centerline, and a swirler circumferential direction extending circumferentially about the swirler centerline, the swirler assembly comprising (a) a primary swirler, and (b) a secondary swirler connected to a downstream side of the primary swirler.
The combustor according to any preceding clause, wherein the secondary swirler includes a downstream radial wall extending circumferentially about the swirler centerline, and a flare connecting wall extending circumferentially about the swirler centerline and extending downstream in the swirler longitudinal direction from a radially inner end of the downstream radial wall.
The combustor according to any preceding clause, wherein the secondary swirler includes a plurality of outer axial walls extending downstream in the swirler longitudinal direction from a radially outer end of downstream radial wall, each outer axial wall having an outer axial wall opening therethrough extending in the swirler radial direction, each respective outer axial wall defining a clevis outer portion of a respective clevis dome attachment member.
The combustor according to any preceding clause, wherein the swirler assembly comprises a flare connected to the flare connecting wall of the secondary swirler, and including (i) a flare end wall extending radially outward from a downstream end of a flare inner axial wall and extending circumferentially about the swirler centerline, and (ii) a plurality of outer flare axial walls, each outer flare axial wall extending upstream in the swirler longitudinal direction from a radially outer end of the flare end wall, and including an outer flare axial wall opening therethrough extending in the swirler radial direction, each outer flare axial wall defining a clevis inner portion of a respective clevis dome attachment member.
The combustor according to any preceding clause, wherein the CMC dome comprises a shoulder extending in the CMC opening radial direction between the swirler assembly opening and the swirler mounting wall.
The combustor according to any preceding clause, wherein a radially outer end of the flare end wall includes a step that extends circumferentially about the swirler centerline, and forms a flare end wall radial surface, the flare end wall radial surface engaging with the shoulder of the CMC dome.
The combustor according to any preceding clause, wherein the flare comprises a conical wall defining an outlet of the swirler assembly, the conical wall extending through the swirler opening into a combustion chamber beyond a downstream surface of the CMC dome.
The combustor according to any preceding clause, wherein the CMC dome includes a plurality of swirler assembly openings circumferentially spaced in the combustor circumferential direction, each respective one of the plurality of swirler assembly openings having a respective swirler mounting wall.
The combustor according to any preceding clause, comprising a plurality of the swirler assemblies connected to the CMC dome.
The combustor according to any preceding clause, wherein each respective swirler assembly is connected to the CMC dome via respective ones of the plurality of clevis dome attachment members engaging respective ones of the plurality of dome-side swirler assembly mounting openings in which respective ones of the plurality of bushings are arranged therein, and respective ones of the plurality of swirler-dome connecting members are arranged through respective ones of the clevis dome attachment members, and respective ones of the plurality of bushings.
Although the foregoing description is directed to some exemplary embodiments of the present disclosure, other variations and modifications will be apparent to those skilled in the art, and may be made without departing from the spirit or scope of the disclosure. Moreover, features described in connection with one embodiment of the present disclosure may be used in conjunction with other embodiments, even if not explicitly stated above.