The present disclosure relates to a combustor swirler connected to a CMC (Ceramic Matrix Composite) dome in a gas turbine engine.
Some conventional gas turbine engines are known to include rich-burn combustors that typically use a metallic swirler assembly that is connected with a metallic dome structure. The metallic dome structure has been known to include a deflector wall on a combustion chamber side of the dome, where the deflector wall deflects heat generated in the combustor during combustion. Cooling holes are generally included through the dome structure so as to provide some surface cooling of the dome and the deflector wall. The metallic swirler assembly is generally brazed to, or welded to, the dome structure.
Features and advantages of the present disclosure will be apparent from the following description of various exemplary embodiments, as illustrated in the accompanying drawings, wherein like reference numbers generally indicate identical, functionally similar, and/or structurally similar elements.
Features, advantages, and embodiments of the present disclosure are set forth or apparent from a consideration of the following detailed description, drawings, and claims. Moreover, it is to be understood that the following detailed description is exemplary and intended to provide further explanation without limiting the scope of the disclosure as claimed.
Various embodiments are discussed in detail below. While specific embodiments are discussed, this is done for illustration purposes only. A person skilled in the relevant art will recognize that other components and configurations may be used without departing from the spirit and scope of the present disclosure.
As used herein, the terms “first”, “second”, and “third” may be used interchangeably to distinguish one component from another and are not intended to signify location or importance of the individual components.
The terms “upstream” and “downstream” refer to the relative direction with respect to fluid flow in a fluid pathway. For example, “upstream” refers to the direction from which the fluid flows, and “downstream” refers to the direction to which the fluid flows.
The implementation of non-metallic materials in combustors is becoming more prevalent. In particular, the implementation of Ceramic Matrix Composite (CMC) materials can be used to form the dome structure, rather than utilizing the conventional metallic dome structures. The CMC materials have better thermal capabilities than do the conventional metallic materials, and, as a result, less cooling is required for a CMC dome than is required for the conventional metallic dome. The less cooling needed for the dome means that more air is available for other purposes, including being used as dilution air. In addition, the CMC dome structure does not require a deflector wall, thereby reducing the overall axial length of the dome, which also reduces the length of the combustor module. The implementation of the CMC dome with a metallic swirler, however, presents a challenge as to the ability to connect the metallic swirler to the CMC dome. The present disclosure provides a threaded sandwich-type connection between component parts of the swirler and the CMC dome to connect the swirler assembly to the CMC dome.
Referring now to the drawings,
The core engine 16 may generally include an outer casing 18 that defines an annular inlet 20. The outer casing 18 encases, or at least partially forms, in serial flow relationship, a compressor section (22/24) having a booster or low pressure (LP) compressor 22, a high pressure (HP) compressor 24, a combustor 26, a turbine section (28/30) including a high pressure (HP) turbine 28 and a low pressure (LP) turbine 30, and a jet exhaust nozzle section 32. A high pressure (HP) rotor shaft 34 drivingly connects the HP turbine 28 to the HP compressor 24. A low pressure (LP) rotor shaft 36 drivingly connects the LP turbine 30 to the LP compressor 22. The LP rotor shaft 36 may also be connected to a fan shaft 38 of the fan assembly 14. In particular embodiments, as shown in
As shown in
The combustor 26 further includes an outer casing 64 that extends circumferentially about the combustor axial centerline 112, and an inner casing 65 that also extends circumferentially about the combustor axial centerline 112. An outer flow passage 88 is defined between the outer casing 64 and the outer liner 54, and an inner flow passage 90 is defined between the inner casing 65 and the inner liner 52. The outer liner 54 may also include a plurality of outer liner dilution openings 68 that are circumferentially spaced around the outer liner 54. Similarly, the inner liner 52 may include a plurality of inner liner dilution openings 69 that are circumferentially spaced around the inner liner 52.
Referring back to
The CMC dome 56 defines a downstream surface 104 and an upstream surface 106. A recess 108 extends in the upstream direction 103 from the downstream surface 104 and is provided on the downstream side of the swirler opening 100. The recess 108 has a diameter 114 that is greater than a diameter 116 of the swirler opening 100, and defines a shoulder 110 extending radially outward from the swirler opening 100. The shoulder 110 may also be referred to as a flare interface surface 118 which surrounds the swirler opening 100. The CMC dome 56 may also include a plurality of cooling passages 120 extending through the CMC dome 56.
The flare 134 includes a dome interface wall 146 that extends circumferentially about the swirler centerline axis 124, and extends in the swirler radial direction Rs. The dome interface wall 146 includes an upstream surface 148 that, as will be described below, interfaces with the flare interface surface 118 of the CMC dome 56. The flare 134 also includes an annular flare axial wall 150 that extends circumferentially about the swirler centerline axis 124 and extends in the swirler longitudinal direction Ls. The annular flare axial wall 150 includes a threaded secondary swirler attachment portion 152 constituting a threaded inner surface 153 of the annular flare axial wall 150. The annular flare axial wall 150 includes a plurality of spacer engagement members 154 extending radially outward from an outer surface 155 of the annular flare axial wall 150. The plurality of spacer engagement members 154 can also be seen in
The combustor 26 further includes, as part of connecting the swirler assembly 58 with the CMC dome 56, a swirler-dome attachment member 156. In the present aspect of the disclosure shown in
In connecting the swirler assembly 58 to the CMC dome 56, the flare 134 is inserted into the swirler opening 100 of the CMC dome 56, with the dome interface wall inserted into the recess 108 to abut against the shoulder 110. The spacer 158 is then installed over the flare 134 to abut against the upstream surface 106 of the CMC dome 56. The flare engagement slots 160 (
Referring to
Referring again to
The combustor 26 of the present aspect further includes, as part of connecting the swirler assembly 58 with the CMC dome 56, a swirler-dome attachment member 198. The swirler-dome attachment member 198 includes an attachment member annular axial wall 208 that extends circumferentially about the swirler centerline axis 124, and incudes a threaded flare engagement portion 210 on an inner surface 212 thereof. In the present aspect of the disclosure shown in
Referring to
Referring back to
In connecting the swirler assembly 58 to the CMC dome 56 according to the present aspect of the disclosure, the swirler-dome attachment member 198 is attached to the flare 184. More specifically, the threaded flare engagement portion 210 of the swirler-dome attachment member 198, and the threaded swirler-dome attachment member portion 194 of the flare 184 are threadedly engaged with one another until the dome interface wall 186 of the flare 184 and the downstream attachment wall 200 of the swirler-dome attachment member 198 are in contact with one another. The plurality of interface wall slots 214 of the dome interface wall 186, and the plurality of attachment member slots 216 are aligned with one another (see,
Utilizing the plurality of lands 218, the swirler-dome attachment member 198 is restrained from rotating and the flare 184 is rotated about the swirler centerline axis 124 to expand a distance between the downstream attachment wall 200 and the dome interface wall 186. A predetermined amount of torque is applied to the flare 184 so as to provide a predetermined force between the swirler-dome attachment member 198 and the swirler mounting wall 170, and between the dome interface wall 186 and the flare interface surface 180 of the CMC dome 56. That is, the swirler-dome attachment member 198 engages the downstream surface 176 of the swirler mounting wall 170 within the annular cavity 174 to provide a first axial force between the swirler-dome attachment member 198 and the swirler mounting wall 170, and the dome interface wall 186 engages the flare interface surface 180 of the CMC dome 56 within the annular cavity 174 to provide a second axial force between the dome interface wall 186 and the flare interface surface 180 of the CMC dome 56. The first axial force and the second axial force are in opposite directions to one another.
Referring back to
While the foregoing description relates generally to a gas turbine engine, it can readily be understood that the gas turbine engine may be implemented in various environments. For example, the engine may be implemented in an aircraft, but may also be implemented in non-aircraft applications, such as power generating stations, marine applications, or oil and gas production applications. Thus, the present disclosure is not limited to use in aircraft.
Further aspects of the present disclosure are provided by the subject matter of the following clauses.
A combustor for a gas turbine, the combustor comprising a ceramic matrix composite (CMC) dome including a swirler opening therethrough with a flare interface surface surrounding the swirler opening, a swirler assembly including (a) a secondary swirler having a threaded flare attachment portion, and (b) a flare having (i) a threaded secondary swirler attachment portion, and (ii) a dome interface wall that interfaces with the flare interface surface of the CMC dome, the flare being connected to the secondary swirler via the threaded flare attachment portion and the threaded secondary swirler attachment portion; and a swirler-dome attachment member, the swirler-dome attachment member applying a force to the CMC dome to engage the dome interface wall and the flare interface surface so as to connect the CMC dome and the swirler assembly.
The combustor according to any preceding clause, wherein the swirler assembly further comprises a primary swirler, the secondary swirler being connected to a downstream side of the primary swirler.
The combustor according to any preceding clause, wherein the flare interface surface comprises a recess extending upstream from a downstream surface of the CMC dome and defining a shoulder extending radially outward from the swirler opening, and the dome interface wall engages the shoulder.
The combustor according to any preceding clause, wherein the swirler-dome attachment member comprises a spacer arranged between an upstream surface of the CMC dome, and a downstream radial wall of the secondary swirler.
The combustor according to any preceding clause, wherein the threaded flare attachment portion of the secondary swirler and the threaded secondary swirler attachment portion of the flare are threadedly engaged to apply a force by the spacer against the upstream surface of the CMC dome, thereby exerting a compression force between the shoulder and the dome interface wall of the flare.
The combustor according to any preceding clause, wherein the flare comprises an annular flare axial wall extending circumferentially about a swirler centerline axis, the threaded secondary swirler attachment portion being arranged on an inner surface of the annular flare axial wall.
The combustor according to any preceding clause, wherein the annular flare axial wall includes a plurality of spacer engagement members extending radially outward from an outer surface of the annular flare axial wall.
The combustor according to any preceding clause, wherein the spacer extends circumferentially about the swirler centerline axis, and the spacer includes a plurality of flare engagement slots arranged on an inner surface of the spacer, respective ones of the plurality of flare engagement slots engaging with respective ones of the plurality of spacer engagement members of the annular flare axial wall.
The combustor according to any preceding clause, further comprising an anti-rotation retention member disposed through the flare and engaging the secondary swirler to retain threaded engagement of the flare and the secondary swirler.
The combustor according to any preceding clause, wherein the CMC dome further comprises a swirler mounting wall arranged on an upstream side of the CMC dome and extending circumferentially about a centerline axis of the swirler opening, the swirler mounting wall having a second swirler opening therethrough, an annular cavity being defined between an upstream surface of the CMC dome and a downstream surface of the swirler mounting wall.
The combustor according to any preceding clause, wherein the swirler mounting wall is formed integral with the CMC dome.
The combustor according to any preceding clause, wherein the upstream surface of the CMC dome surrounding the swirler mounting opening comprises the flare interface surface, and the dome interface wall of the flare interfaces with the upstream surface of the CMC dome.
The combustor according to any preceding clause, wherein the flare comprises an annular flare axial wall extending circumferentially about a swirler centerline axis, the threaded secondary swirler attachment portion being arranged on an inner surface of the annular flare axial wall, the annular flare axial wall further comprising a threaded swirler-dome attachment member portion arranged on an outer surface of the annular flare axial wall.
The combustor according to any preceding clause, wherein the swirler-dome attachment member comprises an attachment member annular axial wall that extends circumferentially about the swirler centerline axis, and includes a threaded flare engagement portion on an inner surface thereof.
The combustor according to any preceding clause, wherein the swirler-dome attachment member includes a downstream attachment wall extending radially outward from a downstream end of the attachment member annular axial wall, the downstream attachment wall including a plurality of attachment member slots therethrough.
The combustor according to any preceding clause, wherein the dome interface wall includes a plurality of interface wall slots therethrough, and the swirler mounting wall of the CMC dome including a plurality of mounting wall slots therethrough.
The combustor according to any preceding clause, wherein the swirler-dome attachment member engages the downstream surface of the swirler mounting wall within the annular cavity to provide a first axial force between the swirler-dome attachment member and the swirler mounting wall, and the dome interface wall engages the upstream surface of the CMC dome within the annular cavity to provide a second axial force between the dome interface wall and the upstream surface of the CMC dome, the first axial force and the second axial force being in opposite directions to one another.
The combustor according to any preceding clause, wherein, during assembly, the threaded flare engagement portion of the swirler-dome attachment member, and the threaded swirler-dome attachment member portion of the flare are threadedly engaged with one another, the plurality of interface wall slots of the dome interface wall, and the plurality of attachment member slots are aligned and, together, the dome interface wall and the downstream attachment wall are engaged through the plurality of mounting wall slots such that the dome interface wall and the downstream attachment wall of the swirler-dome attachment member are arranged within the annular cavity, the swirler-dome attachment member is rotated such that an upstream surface of the downstream attachment wall engages with the downstream surface of the swirler mounting wall, and while restraining the swirler-dome attachment member from rotating, the flare is rotated about the swirler centerline axis to expand a distance between the downstream attachment wall and the dome interface wall so as to provide a predetermined compression force between the swirler-dome attachment member and the swirler mounting wall, and between the dome interface wall and the upstream surface of the CMC dome.
The combustor according to any preceding clause, further comprising an anti-rotation retainer having a plurality of retention posts extending axially therefrom, the plurality of retention posts engaging through respective ones of the plurality of mounting wall slots so as to retain the swirler-dome attachment member with the CMC dome.
The combustor according to any preceding clause, wherein the anti-rotation retainer comprises an annular disc extending circumferentially about the swirler centerline axis, and the plurality of retention posts extend in a downstream direction from the annular disc.
Although the foregoing description is directed to some exemplary embodiments of the present disclosure, other variations and modifications will be apparent to those skilled in the art, and may be made without departing from the spirit or scope of the disclosure. Moreover, features described in connection with one embodiment of the present disclosure may be used in conjunction with other embodiments, even if not explicitly stated above.