The present disclosure relates to connecting a combustor swirler in a combustor so as to interface with a CMC (Ceramic Matrix Composite) dome in a gas turbine engine.
Some conventional gas turbine engines are known to include rich-burn combustors that typically use a swirler assembly that is connected with a dome structure. The swirler assembly and the dome structure are both generally metallic and are connected to one another. The metallic dome structure has been known to include a deflector wall on a combustion chamber side of the dome, where the deflector wall deflects heat generated in the combustor during combustion. Cooling holes are generally included through the dome structure so as to provide some surface cooling of the dome and deflector wall. The metallic swirler assembly is generally brazed to, or welded to, the dome structure.
Features and advantages of the present disclosure will be apparent from the following description of various exemplary embodiments, as illustrated in the accompanying drawings, wherein like reference numbers generally indicate identical, functionally similar, and/or structurally similar elements.
Features, advantages, and embodiments of the present disclosure are set forth or apparent from a consideration of the following detailed description, drawings, and claims. Moreover, it is to be understood that the following detailed description is exemplary and intended to provide further explanation without limiting the scope of the disclosure as claimed.
Various embodiments are discussed in detail below. While specific embodiments are discussed, this is done for illustration purposes only. A person skilled in the relevant art will recognize that other components and configurations may be used without departing from the spirit and scope of the present disclosure.
As used herein, the terms “first”, “second”, and “third” may be used interchangeably to distinguish one component from another and are not intended to signify location or importance of the individual components.
The terms “upstream” and “downstream” refer to the relative direction with respect to fluid flow in a fluid pathway. For example, “upstream” refers to the direction from which the fluid flows, and “downstream” refers to the direction to which the fluid flows.
The implementation of non-metallic materials in combustors is becoming more prevalent. In particular, the implementation of Ceramic Matrix Composite (CMC) materials can be used to form the dome structure, rather than utilizing the conventional metallic dome structures. The CMC materials have better thermal capabilities than the conventional metallic materials, and, as a result, less cooling is required for a CMC dome than is required for the conventional metallic dome. The less cooling needed for the dome means that more air is available for other purposes, including being used as dilution air. In addition, the CMC dome structure does not require a deflector wall, thereby reducing the overall axial length of the dome, which also reduces the length of the combustor module. The implementation of the CMC dome with a metallic swirler, however, presents a challenge as to the ability to connect the metallic swirler to the CMC dome, and to provide for a thermal decoupling between the metallic swirler and the CMC dome. The present disclosure provides a technique to separately mount the metallic swirler to a cowl using a metallic pseudo-dome structure, and to also separately mount the CMC dome to the cowl. The swirler assembly, being connected to the pseudo-dome structure apart from the CMC dome, can nonetheless interface with the CMC dome.
Referring now to the drawings,
The core engine 16 may generally include an outer casing 18 that defines an annular inlet 20. The outer casing 18 encases, or at least partially forms, in serial flow relationship, a compressor section (22/24) having a booster or low pressure (LP) compressor 22, a high pressure (HP) compressor 24, a combustor 26, a turbine section (28/30) including a high pressure (HP) turbine 28 and a low pressure (LP) turbine 30, and a jet exhaust nozzle section 32. A high pressure (HP) rotor shaft 34 drivingly connects the HP turbine 28 to the HP compressor 24. A low pressure (LP) rotor shaft 36 drivingly connects the LP turbine 30 to the LP compressor 22. The LP rotor shaft 36 may also be connected to a fan shaft 38 of the fan assembly 14. In particular embodiments, as shown in
As shown in
The combustor 26 also includes a swirler assembly 58 that is mounted to a pseudo-dome structure 61. The pseudo-dome structure 61 is connected to the cowl structure 60 at the cowl radially outer portion 57 and the cowl radially inner portion 59. The pseudo-dome structure 61 may extend circumferentially about the combustor axial centerline 112, or, as will be described below, may include multiple segments that extend about the circumference of the combustor 26. The swirler assembly 58 is mounted to the pseudo-dome structure 61 and extends through the CMC dome 56. The swirler assembly 58 is connected with a fuel nozzle assembly 70, which injects fuel into the swirler assembly 58. In the combustion chamber 62, an initial chemical reaction of an ignited fuel-oxidizer mixture injected into the combustion chamber 62 by the swirler assembly 58 occurs to generate combustion gases 86. The combustion gases 86 then flow further downstream into the HP turbine 28 and the LP turbine 30. While
The combustor 26 further includes an outer casing 64 that extends circumferentially about the combustor axial centerline 112, and an inner casing 65 that also extends circumferentially about the combustor axial centerline 112. An outer flow passage 88 is defined between the outer casing 64 and the outer liner 54, and an inner flow passage 90 is defined between the inner casing 65 and the inner liner 52. The outer liner 54 may also include a plurality of outer liner dilution openings 68 that are circumferentially spaced around the outer liner 54. Similarly, the inner liner 52 may include a plurality of inner liner dilution openings 69 that are circumferentially spaced around the inner liner 52.
Referring back to
The CMC dome 56, as was mentioned above, extends circumferentially about the combustor axial centerline 112 and also extends in the combustor radial direction (Rc). It is noted that, while
The CMC dome 56 includes a CMC dome swirler opening 150 through the CMC dome 56. The CMC dome swirler opening 150 may be a cylindrical opening having a CMC dome swirler opening diameter 154 that, as will be described below, may be greater than a diameter 160 of a swirler outlet end 161 (
The swirler assembly 58 includes a primary swirler 170 and a secondary swirler 172 connected to a downstream side 174 of the primary swirler 170. The primary swirler 170 induces a radially inward swirl to compressed air 82(a) from the pressure plenum 66 (
The flare 176 extends circumferentially about the swirler centerline axis 110. The flare 176 is seen to include an annular inner axial wall 180 that extends circumferentially about the swirler centerline axis 110, and also extends in the swirler longitudinal direction Ls. The annular inner axial wall 180 is connected to the downstream end 178 of the secondary swirler, such as by being brazed. The flare 176 also includes an annular outer axial wall 182 that extends circumferentially about the swirler centerline axis 110, and also extends in the flare longitudinal direction Ls. The annular outer axial wall 182 is radially outward of the annular inner axial wall 180, and a cavity 184 may be formed therebetween. The flare 176 further includes an annular conical wall 186 that extends circumferentially about the swirler centerline axis 110, and also extends radially outward and downstream from a downstream end 188 of the annular inner axial wall 180. A swirler downstream end 190 of the annular conical wall 186 comprises a swirler outlet 192.
The annular outer axial wall 182 includes a swirler mounting wall 194 extending radially outward from an annular outer axial wall outer surface 196 of the annular outer axial wall 182. The swirler mounting wall 194 may also extend circumferentially about the swirler centerline axis 110, although the swirler mounting wall 194 need not extend about the entire circumference and may instead be comprised of various mounting wall segments (not shown) about the circumference of the annular outer axial wall outer surface 196. The annular outer axial wall diameter 162 is sized so as to be slightly less than the pseudo-dome swirler opening diameter 152 of the pseudo-dome swirler opening 138 (
The flare 176 further includes a swirler dome interface wall 206 that extends radially outward from the annular outer axial wall outer surface 196, and extends circumferentially about the swirler centerline axis 110. An outer diameter 208 of the swirler dome interface wall 206 is greater than the CMC dome swirler opening diameter 154 (
A downstream end 212 of the annular outer axial wall 182 extends circumferentially about the swirler centerline axis 110, and defines the swirler outlet end 161 of the swirler assembly 58. As was mentioned above, the diameter 160 of the swirler outlet end 161 is less than the CMC dome swirler opening diameter 154 of the CMC dome swirler opening 150, such that the circumferential gap 156 is defined between the inner surface 158 of the CMC dome swirler opening 150 and the annular outer axial wall outer surface 196 of the swirler outlet end 161. The swirler outlet end 161, and the swirler downstream end 190 extend through the CMC dome swirler opening 150 and may extend beyond a downstream surface 216 of the CMC dome 56 into the combustion chamber 62. The swirler dome interface wall 206 may also include a plurality of purge orifices 214 extending through the swirler dome interface wall 206 into the circumferential gap 156 so as to provide a purge flow of an oxidizer through the purge orifices 214.
While the foregoing description relates generally to a gas turbine engine, it can readily be understood that the gas turbine engine may be implemented in various environments. For example, the engine may be implemented in an aircraft, but may also be implemented in non-aircraft applications, such as power generating stations, marine applications, or oil and gas production applications. Thus, the present disclosure is not limited to use in aircraft.
Further aspects of the present disclosure are provided by the subject matter of the following clauses.
A combustor for a gas turbine, the combustor comprising: a cowl structure; a pseudo-dome structure including a pseudo-dome swirler opening therethrough, the pseudo-dome structure being connected to the cowl structure; a ceramic matrix composite (CMC) dome including a CMC dome swirler opening therethrough, and having a CMC dome upstream surface surrounding the CMC dome swirler opening, the CMC dome being connected to the cowl structure; and a swirler including a swirler dome interface wall, the swirler being connected to the pseudo-dome structure through the pseudo-dome swirler opening, and extending through the CMC dome swirler opening with the swirler dome interface wall interfacing with the CMC dome upstream surface.
The combustor according to any preceding clause, wherein the combustor defines a combustor axial centerline along a combustor longitudinal direction, a combustor radial direction extending outward from the combustor axial centerline, and a combustor circumferential direction extending circumferentially about the combustor axial centerline, the cowl structure extends in the combustor circumferential direction and the combustor longitudinal direction, and has a cowl radially outer portion and a cowl radially inner portion, the pseudo-dome structure extends in the combustor circumferential direction, and extends in the combustor radial direction and is connected to the cowl radially outer portion and the cowl radially inner portion, the CMC dome extends circumferentially about the combustor axial centerline, and extends in the combustor radial direction, the CMC dome being connected to the cowl radially outer portion and to the cowl radially inner portion, the CMC dome, and the swirler defines a swirler centerline axis therethrough that defines a swirler longitudinal direction, the swirler including (a) a swirler outlet on a downstream side of the swirler, (b) the swirler dome interface wall extending radially outward in a swirler radial direction with respect to the swirler centerline axis, the swirler dome interface wall being disposed upstream from a swirler outlet end, and (c) a swirler mounting wall extending radially outward with respect to the swirler centerline axis, the swirler mounting wall being arranged upstream of the swirler dome interface wall, and the swirler extends through the pseudo-dome swirler opening and the swirler mounting wall is connected to the pseudo-dome structure, such that a downstream surface of the swirler dome interface wall interfaces with the CMC dome upstream surface and the swirler outlet extends through the CMC dome swirler opening.
The combustor according to any preceding clause, wherein the combustor comprises a plurality of segments arranged circumferentially about the combustor axial centerline, each segment including a respective cowl structure, a respective CMC dome swirler opening through the CMC dome, a respective pseudo-dome structure, and a respective swirler mounted to the pseudo-dome structure.
The combustor according to any preceding clause, further comprising a swirler mounting ring, wherein the pseudo-dome structure is mounted to an upstream side of the swirler mounting wall, and the swirler mounting ring is connected to the swirler and to an upstream side of the pseudo-dome structure.
The combustor according to any preceding clause, wherein the swirler is connected to the pseudo-dome structure and the swirler mounting ring via brazing or welding.
The combustor according to any preceding clause, wherein the cowl radially outer portion comprises an outer clevis having a first outer clevis portion on a radially outer side of the outer clevis, and a second outer clevis portion on a radially inner side of the outer clevis, and the pseudo-dome structure is connected to a radially inner surface of the second outer clevis portion.
The combustor according to any preceding clause, wherein the pseudo-dome structure is connected to the second outer clevis portion via brazing or welding.
The combustor according to any preceding clause, wherein the CMC dome is connected to the cowl structure within the outer clevis between the first outer clevis portion and the second outer clevis portion.
The combustor according to any preceding clause, wherein the CMC dome is connected to the outer clevis via a mechanical connecting member.
The combustor according to any preceding clause, further comprising an outer liner extending circumferentially about the combustor axial centerline and extending in the combustor longitudinal direction, the outer liner being connected to the cowl structure within the outer clevis, between the first outer clevis portion and the CMC dome.
The combustor according to any preceding clause, wherein a circumferential gap is provided between an inner surface of the CMC dome swirler opening and an outer surface of the swirler outlet end.
The combustor according to any preceding clause, wherein the swirler dome interface wall includes a plurality of purge orifices therethrough, the plurality of purge orifices being arranged to provide a purge flow of an oxidizer to the circumferential gap.
The combustor according to any preceding clause, wherein the pseudo-dome structure extends circumferentially about the combustor axial centerline.
The combustor according to any preceding clause, wherein the combustor comprises a plurality of segments arranged circumferentially about the combustor axial centerline, each segment including a respective cowl structure, a respective CMC dome swirler opening through the CMC dome, a respective pseudo-dome swirler opening, and a respective swirler mounted to the pseudo-dome structure.
The combustor according to any preceding clause, wherein the cowl radially inner portion comprises an inner clevis having a first inner clevis portion on a radially inner side of the inner clevis, and a second inner clevis portion on a radially outer side of the inner clevis, and the pseudo-dome structure is connected to a radially outer surface of the second inner clevis portion.
The combustor according to any preceding clause, wherein the CMC dome is connected to the cowl structure within the inner clevis between the first inner clevis portion and the second inner clevis portion.
The combustor according to any preceding clause, further comprising an inner liner extending circumferentially about the combustor axial centerline and extending in the combustor longitudinal direction, the inner liner being connected to the cowl structure within the inner clevis, between the first inner clevis portion and the CMC dome.
The combustor according to any preceding clause, wherein the swirler comprises (a) a primary swirler, (b) a secondary swirler connected to a downstream side of the primary swirler, and (c) a flare connected to a downstream end of the secondary swirler, the flare having (i) an annular inner axial wall extending circumferentially about the swirler centerline axis and in the swirler longitudinal direction, the annular inner axial wall being connected with the secondary swirler, (ii) an annular outer axial wall extending circumferentially about the swirler centerline axis and in the swirler longitudinal direction, the annular outer axial wall being radially outward of the annular inner axial wall, and (iii) an annular conical wall extending circumferentially about the swirler centerline axis, and extending radially outward and downstream from a downstream end of the annular inner axial wall, a downstream end of the annular conical wall comprising the swirler outlet.
The combustor according to any preceding clause, wherein the swirler mounting wall extends radially outward from an outer surface of the annular outer axial wall, and extends circumferentially about the swirler centerline axis.
The combustor according to any preceding clause, wherein the swirler dome interface wall extends radially outward from the outer surface of the annular outer axial wall, and extends circumferentially about the swirler centerline axis.
Although the foregoing description is directed to some exemplary embodiments of the present disclosure, other variations and modifications will be apparent to those skilled in the art, and may be made without departing from the spirit or scope of the disclosure. Moreover, features described in connection with one embodiment of the present disclosure may be used in conjunction with other embodiments, even if not explicitly stated above.
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Number | Date | Country | |
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