Claims
- 1. A seating unit comprising:
a frame; a flexible seating surface supported by the frame; and a plurality of elongated resilient force-distributing members associated with said seating surface to control a contour of the seating surface when supporting a seated user, the resilient force-distributing members being generally flexible and bendable along their length and being sufficient in number and distribution across the seating surface so as to reduce localized deflection of the seating surface and thereby reduce point contact pressure associated with the seated user.
- 2. The seating unit defined in claim 1, wherein the frame includes opposing spaced-apart side frame members, and including a decoupling means for slidably supporting ends of the plurality of resilient force-distributing members on the opposing spaced-apart side frame members.
- 3. The seating unit defined in claim 1, wherein the frame includes opposing spaced-apart side frame members, and including a decoupling means for rotatably supporting ends of the plurality of resilient force-distributing members on the opposing spaced-apart side frame members.
- 4. The seating unit defined in claim 1, wherein the frame includes opposing spaced-apart side frame members, and including a decoupling means for movably supporting ends of the plurality of resilient force-distributing members on the opposing spaced-apart side frame members, the decoupling means including stretchable elastic material supporting the ends of the resilient force-distributing members.
- 5. The seating unit defined in claim 1, wherein the frame is a back perimeter frame defining an opening over which the resilient members are positioned.
- 6. The seating unit defined in claim 1, including a wire strand with parallel long wire sections forming at least two adjacent ones of the resilient force-distributing members and forming an intermediate section interconnecting the at least two adjacent resilient force-distributing members.
- 7. The seating unit defined in claim 1, wherein the resilient force-distributing members have a round cross section.
- 8. The seating unit defined in claim 1, including end pieces attached to ends of each of the resilient force-distributing members, the end pieces being separate molded components and configured to movably support the ends of the resilient force-distributing members.
- 9. The seating unit defined in claim 1, wherein the frame has spaced-apart side frame members; and including a carrier carrying the resilient force-distributing members on the frame members; the carrier decoupling the plurality of resilient force-distributing members from the side frame members so that when the resilient force-distributing members are flexed and bent, inward movement of opposing ends of the resilient force-distributing members are permitted without an equivalent movement of the side frame members.
- 10. The seating unit defined in claim 9, wherein the carrier includes a pivot-forming structure for rotatably supporting the opposing ends on the side frame members.
- 11. The seating unit defined in claim 10, wherein the pivot-forming structure is formed integral with the resilient force-distributing members.
- 12. The seating unit defined in claim 10, wherein the pivot-forming structure includes a downwardly shaped leg on each end of the resilient force-distributing members.
- 13. The seating unit defined in claim 10, wherein the pivot-forming structure includes separate components engaging ends of the resilient force-distributing members.
- 14. The seating unit defined in claim 10, wherein the pivot-forming structure is molded onto the resilient force-distributing members.
- 15. The seating unit defined in claim 10, wherein the pivot-forming structure is integrally molded with the side frame members.
- 16. The seating unit defined in claim 10, wherein the pivot-forming structure defines a pivot axis located between 1 to 3 inches below a top surface of the resilient force-distributing members.
- 17. The seating unit defined in claim 10, wherein the pivot-forming structure includes separate pivot-defining components for each resilient force-distributing member, and including an elongated connector connecting each of the separate pivot-defining components.
- 18. The seating unit defined in claim 1, wherein the frame includes side frame members having innermost surfaces that are located outboard of opposing ends of the resilient force-distributing members.
- 19. The seating unit defined in claim 1, including bearings on at least some ends of the resilient force-distributing members.
- 20. The seating unit defined in claim 19, including a bearing shoe attached to at least some ends of the resilient force-distributing members.
- 21. The seating unit defined in claim 20, wherein the bearing shoe is made of acetal.
- 22. The seating unit defined in claim 1, including a carrier engaging ends of the resilient members and constructed to deform and absorb at least some of the forces caused by inward movement of the ends of the resilient force-distributing members when the resilient force-distributing members are flexed.
- 23. The seating unit defined in claim 22, wherein the carrier includes a resilient deformable block.
- 24. The seating unit defined in claim 22, wherein the carrier includes a sheet of material having the resilient force-distributing members attached to the sheet to retain a location of resilient force-distributing members.
- 25. The seating unit defined in claim 22, wherein the carrier includes a plurality of structural members, one of the structural members being attached to each end of each one of the resilient force-distributing members, and wherein the carrier further includes an interconnecting elongated member that extends parallel the side frame members and extends perpendicular a length direction defined by the resilient force-distributing members for interconnecting all adjacent ones of the structural members.
- 26. The seating unit defined in claim 22, wherein the resilient force-distributing members comprise transverse sections of a continuous serpentine wire and wherein the carrier includes perpendicular connecting sections of the serpentine wire.
- 27. The seating unit defined in claim 22, wherein the carrier includes at least one sheet of material holding the resilient force-distributing members in a prearranged pattern.
- 28. The seating unit defined in claim 27, wherein the at least one sheet includes a sheet of fabric material, with the resilient force-distributing members being energy members that are coupled to the sheet in a parallel pattern.
- 29. The seating unit defined in claim 1, wherein the resilient force-distributing members are linear components.
- 30. The seating unit defined in claim 1, wherein the resilient force-distributing members are resiliently stiff steel rods.
- 31. The seating unit defined in claim 1, wherein the frame comprises a perimeter frame that includes front and rear frame members and that further includes opposing side frame members interconnecting front and rear ends of the front and rear frame members.
- 32. The seating unit defined in claim 1, wherein the frame includes opposite sections with pockets therein, and wherein the force-distributing members include L-shaped ends that slidably engage the pockets for sliding movement upon flexure of the force-distributing members.
- 33. The seating unit defined in claim 32, wherein the force-distributing members further includes S-shaped bends adjacent the L-shaped ends.
- 34. The seating unit defined in claim 1, wherein the force-distributing members include ends that operably slidably engage opposite sections of the frame and further include S-shaped bends and straight sections that extend between the S-shaped bends, the straight sections being located at elevated positions relative to a top surface of the opposite sections of the frame.
- 35. The seating unit defined in claim 2, wherein the side frame members have a curvilinear shape that force the seating surface to take on a three-dimensional non-planar shape, while still allowing the seating surface to undergo additional movement from external loads.
- 36. The seating unit defined in claim 2, wherein the seating surface is non-planar but instead has a three-dimensional ergonomic shape.
- 37. The seating unit defined in claim 2, wherein the frame engages ends of the force-distributing members to limit a maximum deformation of the comfort surface.
- 38. A comfort surface for a seating unit comprising:
a flexible seating surface; and a plurality of elongated resilient force-distributing members associated with said seating surface to control the contour of the seating surface when supporting a seated user, the resilient force-distributing members being generally bendable along their length and being sufficient in number and distribution across the seating surface so as to reduce localized deflection of the seating surface and thereby reduce point contact pressure associated with the seated user.
- 39. The seating unit defined in claim 38, wherein the frame includes opposing spaced-apart side frame members, and including a decoupling means for slidably supporting ends of the plurality of resilient force-distributing members on the opposing spaced-apart side frame members.
- 40. The seating unit defined in claim 38, wherein the frame includes opposing spaced-apart side frame members, and including a decoupling means for rotatably supporting ends of the plurality of resilient force-distributing members on the opposing spaced-apart side frame members.
- 41. The seating unit defined in claim 38, wherein the frame includes opposing spaced-apart side frame members, and including a decoupling means for movably supporting ends of the plurality of resilient force-distributing members on the opposing spaced-apart side frame members, the decoupling means including stretchable elastic material supporting the ends of the resilient force-distributing members.
- 42. The seating unit defined in claim 38, wherein the frame is a back frame.
- 43. The seating unit defined in claim 38, including a wire strand forming at least two adjacent ones of the resilient force-distributing members and forming an intermediate section interconnecting the at least two adjacent resilient force-distributing members.
- 44. The seating unit defined in claim 38, wherein the resilient force-distributing members have a round cross section.
- 45. The seating unit defined in claim 38, including end pieces attached to ends of each of the resilient force-distributing members, the end pieces being separate molded components and configured to movably support the ends of the resilient force-distributing members.
- 46. A support structure, comprising:
a sheet of material adapted to provide support to a seated user, the sheet material defining a plane including both a first direction and a perpendicular second direction and including a plurality of elongated resiliently bendable resilient force-distributing members coupled to the sheet and oriented in the second direction, the sheet material being bendable about lines parallel the second direction with the resilient force-distributing members distributing forces from point loads into distributed areas that are elongated in the second direction.
- 47. The seating unit defined in claim 46, wherein the frame includes opposing spaced-apart side frame members that are spaced apart, and including a decoupling means for slidably supporting ends of the plurality of resilient force-distributing members on the opposing spaced-apart side frame members.
- 48. The seating unit defined in claim 46, wherein the frame includes opposing spaced-apart side frame members, and including a decoupling means for rotatably supporting ends of the plurality of resilient force-distributing members on the opposing spaced-apart side frame members.
- 49. The seating unit defined in claim 46, wherein the frame includes opposing spaced-apart side frame members, and including a decoupling means for movably supporting ends of the plurality of resilient force-distributing members on the opposing spaced-apart side frame members, the decoupling means including stretchable elastic material supporting the ends of the resilient force-distributing members.
- 50. The seating unit defined in claim 46, wherein the frame is a back frame.
- 51. The seating unit defined in claim 46, including a wire strand forming at least two adjacent ones of the resilient force-distributing members and forming an intermediate section interconnecting the at least two adjacent resilient force-distributing members.
- 52. The seating unit defined in claim 46, wherein the resilient force-distributing members have a round cross section.
- 53. The seating unit defined in claim 46, including end pieces attached to ends of each of the resilient force-distributing members, the end pieces being separate molded components and configured to movably support the ends of the resilient force-distributing members.
- 54. A support structure for a seating unit, comprising:
a plurality of elongated resilient force-distributing members configured to resiliently bend to distribute localized distortion from point loads when supporting a seated user rested against an intermediate portion of the resilient force-distributing members. a support having spaced-apart side frame members supporting the opposing ends; and a carrier carrying the resilient force-distributing members on the frame members, the carrier decoupling the plurality of resilient force-distributing members from the side frame members so that the resilient force-distributing members may be flexed and bent without an equivalent movement of the side frame members.
- 55. The seating unit defined in claim 54, wherein the frame includes opposing spaced-apart side frame members, and including a decoupling means for slidably supporting ends of the plurality of resilient force-distributing members on the opposing spaced-apart side frame members.
- 56. The seating unit defined in claim 54, wherein the frame includes opposing spaced-apart side frame members, and including a decoupling means for rotatably supporting ends of the plurality of resilient force-distributing members on the opposing spaced-apart side frame members.
- 57. The seating unit defined in claim 54, wherein the frame includes opposing spaced-apart side frame members, and including a decoupling means for movably supporting ends of the plurality of resilient force-distributing members on the opposing spaced-apart side frame members, the decoupling means including stretchable elastic material supporting the ends of the resilient force-distributing members.
- 58. The seating unit defined in claim 54, wherein the frame is a back frame.
- 59. The seating unit defined in claim 54, including a wire strand forming at least two adjacent ones of the resilient force-distributing members and forming an intermediate section interconnecting the at least two adjacent resilient force-distributing members.
- 60. The seating unit defined in claim 54, wherein the resilient force-distributing members have a round cross section.
- 61. The seating unit defined in claim 54, including end pieces attached to ends of each of the resilient force-distributing members, the end pieces being separate molded components and configured to movably support the ends of the resilient force-distributing members.
- 62. A method of forming a seating unit comprising steps of:
providing a frame; assembling a plurality of elongated resilient force-distributing members into a support subassembly, the resilient force-distributing members being generally bendable along their length when flexed; attaching said support subassembly to said frame; and attaching a flexible cover over said support subassembly to form a surface to contact the seating unit user.
- 63. The method defined in claim 62, including flexing the resilient force-distributing members while decoupling and slidably supporting ends of the plurality of resilient force-distributing members on opposing spaced-apart side frame members of the frame.
- 64. The method defined in claim 62, including flexing the resilient force-distributing members while decoupling and slidably supporting ends of the plurality of resilient force-distributing members on opposing spaced-apart side frame members of the frame.
- 65. The method defined in claim 62, including flexing the resilient force-distributing members while decoupling and slidably supporting ends of the plurality of resilient force-distributing members on opposing spaced-apart side frame members of the frame, the decoupling means including stretchable elastic material supporting the ends of the resilient force-distributing members.
- 66. The method defined in claim 62, wherein the frame is a back perimeter frame defining an opening, and wherein the step of attaching the support subassembly includes positioning the resilient force-distributing members over the opening.
- 67. The method defined in claim 62, including providing a wire strand forming at least two adjacent ones of the resilient force-distributing members and an intermediate section interconnecting the at least two adjacent resilient force-distributing members.
- 68. The method defined in claim 62, wherein the resilient force-distributing members have a round cross section.
- 69. The method defined in claim 62, including a step of attaching end pieces to ends of each of the resilient force-distributing members, the end pieces being separate molded components and configured to movably support the ends of the resilient force-distributing members.
- 70. A seating unit comprising:
a frame having opposing frame members defining a space therebetween; resilient support means adapted to bend and flex for supporting a seated user with distributed support forces even when the seated user generates point loads; and decoupling means for operably supporting the resilient support means on the frame without undesirably drawing the opposing frame members inwardly when the resilient support means are bent and flexed.
- 71. The seating unit defined in claim 70, wherein the resilient support means are associated with said seating surface to control the contour of the seating surface when supporting a seated user, the resilient force-distributing members being generally bendable along their length when flexed, the plurality of resilient force-distributing members being sufficient in number and distribution about the seating surface so as to substantially reduce localized point deflection of the seating surface and thereby reduce point pressure contact associated with the seated user.
- 72. The seating unit defined in claim 70, wherein the frame includes opposing spaced-apart side frame members, and wherein the decoupling means slidably supports ends of the plurality of resilient force-distributing members on the opposing spaced-apart side frame members.
- 73. The seating unit defined in claim 70, wherein the frame includes opposing spaced-apart side frame members, and wherein the decoupling means slidably supports ends of the plurality of resilient force-distributing members on the opposing spaced-apart side frame members.
- 74. The seating unit defined in claim 70, wherein the frame includes opposing space-apart side frame members, and wherein the decoupling means slidably supports ends of the plurality of resilient force-distributing members on the opposing space-apart side frame members, the decoupling means including stretchable elastic material supporting the ends of the resilient force-distributing members.
- 75. The seating unit defined in claim 70, wherein the frame is a back perimeter frame defining an opening over which the resilient force-distributing members are positioned.
- 76. The seating unit defined in claim 70, including a wire strand forming at least two adjacent ones of the resilient force-distributing members and an intermediate section interconnecting the at least two adjacent resilient force-distributing members.
- 77. The seating unit defined in claim 70, wherein the resilient force-distributing members have a round cross section.
- 78. The seating unit defined in claim 70, including end pieces attached to ends of each of the resilient force-distributing members, the end pieces being separate molded components and configured to movably support the ends of the resilient force-distributing members.
- 79. The seating unit defined in claim 70, wherein the decoupling means includes a carrier for supporting ends of the resilient force-distributing members.
- 80. The seating unit defined in claim 79, wherein the carrier includes a pivot for rotatably supporting the opposing ends on the support.
- 81. The seating unit defined in claim 80, wherein the pivot is formed integral with the resilient force-distributing members.
- 82. The seating unit defined in claim 80, wherein the pivot includes a downwardly shaped leg on each end of the resilient force-distributing members.
- 83. The seating unit defined in claim 80, wherein the pivot includes a plurality of separate components each engaging one of the ends of the resilient force-distributing members.
- 84. The seating unit defined in claim 80, wherein the pivot includes a plurality of molded-on parts attached to the resilient force-distributing members.
- 85. The seating unit defined in claim 80, wherein the pivot is integrally molded with the side frame members.
- 86. The seating unit defined in claim 80, wherein the pivot is between 1-3 inches below a top surface of resilient force-distributing members.
- 87. The seating unit defined in claim 80, wherein the individual resilient force-distributing members and pivots are separate components interconnected by an elongated connector.
- 88. The seating unit defined in claim 79, wherein the side frame members include innermost surfaces that are located outboard of the ends of resilient force-distributing members.
- 89. The seating unit defined in claim 79, including bearings on at least some of the ends of resilient force-distributing members.
- 90. The seating unit defined in claim 89, wherein the bearings include a plurality of bearing shoes.
- 91. The seating unit defined in claim 90, wherein the bearing shoes are made of acetal.
- 92. The seating unit defined in claim 79, wherein the carrier is constructed to deform and absorb at least some of the forces caused by inward movement of ends of resilient force-distributing members.
- 93. The seating unit defined in claim 92, wherein the carrier includes a resilient block of stretchable material.
- 94. The seating unit defined in claim 79, wherein the carrier includes a sheet of material with the resilient force-distributing members being attached to the sheet to retain a location of resilient force-distributing members.
- 95. The seating unit defined in claim 79, wherein the carrier includes a plurality of structural members, one being attached to each end of each one of the resilient force-distributing members, and the carrier further includes an interconnecting elongated member that runs parallel the side frame members and perpendicular a length direction defined by the resilient force-distributing members for interconnecting all adjacent ones of the structural member.
- 96. The seating unit defined in claim 79, wherein the resilient force-distributing members are transverse sections of a continuous serpentine wire and wherein the carrier includes perpendicular connecting sections of the continuous serpentine wire.
- 97. The seating unit defined in claim 79, wherein the carrier includes at least one sheet of material holding the resilient force-distributing members in a predetermined position.
- 98. The seating unit defined in claim 97, wherein the carrier includes a sheet of fabric material, with the resilient force-distributing members being energy members that are coupled to the sheet in desired locations.
- 99. The seating unit defined in claim 79, wherein the resilient force-distributing members are linear.
- 100. The seating unit defined in claim 79, wherein the resilient force-distributing members are resiliently stiff rods.
- 101. The seating unit defined in claim 79, wherein the frame is a perimeter frame, with front and rear frame members connecting front and rear ends of the frame members.
- 102. The seating unit defined in claim 79, wherein the carrier supports the plurality of resilient force-distributing members on the side frame members and being configured to stretch and compensate in a direction generally parallel the resilient force-distributing members so that when the resilient force-distributing members are flexed and bent, inward movement of the opposing ends is accommodated at least in part by the carrier.
- 103. The seating unit defined in claim 79, wherein the resilient force-distributing members each have a bending strength and an unstressed shape, and have a memory to return to the unstressed shape when bending stress is removed therefrom; and wherein the decoupling means is a strip of material having edges coupled to the side frame members and carrying the resilient force-distributing members.
- 104. The seating unit defined in claim 79, wherein the decoupling means is a sheet of material adapted to provide support to a seated user, the sheet material defining a plane including a first direction and a perpendicular second direction, and including a plurality of elongated resiliently bendable resilient force-distributing members coupled to the sheet and oriented in the second direction, the sheet material being bendable about second lines parallel the second direction with the resilient force-distributing members distributing point loads into distributed areas that are elongated in the second direction.
- 105. The seating unit defined in claim 79, wherein the resilient force-distributing members include opposing ends that terminate short of and are located inboard of the opposing edges.
CROSS REFERENCE TO RELATED APPLICATIONS
[0001] The present application is a continuation in part of application Ser. No. 10/455,487, filed Jun. 5, 2003, entitled SEATING WITH COMFORT SURFACE, the entire contents of which are incorporated herein in their entirety by reference. The present application is related to the following applications: Ser. No. 10/792,309, filed Mar. 3, 2004, entitled COMBINED TENSION AND BACK STOP FUNCTION FOR SEATING UNIT, and serial no. N/A, filed on even date herewith, entitled SEATING UNIT WITH CROSSBAR SEAT SUPPORT, the entire contents of which are also incorporated herein in their entirety by reference.
Continuation in Parts (1)
|
Number |
Date |
Country |
Parent |
10455487 |
Jun 2003 |
US |
Child |
10846784 |
May 2004 |
US |