The invention concerns a comminution device or apparatus for comminution of material to be comminuted, comprising a machine frame, a driven comminution roller which is mounted on the machine frame and comprises comminution tools, a comb comprising counter tools and a comb flap pivotably mounted on the machine frame, wherein the comminution roller cooperates with the comb for comminution, wherein the comb is pivotably mounted on the comb flap in the range of its upper end, wherein at least one spring means engages the comb with its first end and wherein the comb is resiliently supported via the spring means.
Such apparatuses, which are usually used for the comminution of feed material, in particular of bedrocks, preferably in the waste and recycling sector, are already known in the state of the art and usually have at least one rotatably driven comminution roller. Individual tools and/or comminution tools, in particular teeth, cutting edges and/or movable hammers, are provided on the cylindrical shell of the comminution roller, i.e. on the roller body. For comminution of the material to be comminuted, these comminution tools interact with the counter tools of the comb, wherein the counter tools of the comb are designed in such a way that the material to be comminuted is comminuted when the comminution roller rotates. The comb is usually designed as a comb beam for holding the tools and usually extends over at least the entire width of the comminution roller. The comb can be designed as a single or multi-piece unit.
At regular intervals it is necessary to replace worn and/or damaged tools of the comb in order to guarantee the desired comminution result. The comb as a whole can be dismantled with the counter tools and exchanged for an already prepared comb with “new” counter tools, so that a replacement of worn and/or overloaded, mostly damaged counter tools is possible in a time-saving way.
In order to adjust the grain size and/or comminution size of the feed material and to achieve optimum interaction between the comb and the comminution roller, the comb, also known as the comb beam, can be adjusted both in terms of its distance from the comminution roller, especially radially to the comminution roller, and in terms of its inclination about its longitudinal axis, so that the best possible adaptation to the process task can be achieved.
In other embodiments, the comb is designed in such a way that it can escape in the event of an overload and there is an opening range between the comminution roller and the comb, so that damage to the machine is at least substantially avoided.
For example, an overload can be caused by the fact that the diameter of a feed material piece corresponds to or is larger than the clearance between the comminution roller and the comb, so that the feed material piece in question cannot be comminuted without further ado. In order to solve this problem, the comb is designed as a swing arm that can be pivoted about an axis. Therefore, the comb is also called “comb beam swing arm”.
For inspection purposes or to replace the comb, the large comb flap can be opened so that easy, almost ground-level access to the inner machine range can be guaranteed, wherein by means of this access the cleaning or maintenance and repair works can be carried out. The comb flap can be pivoted either in the upper range or in the lower range of the machine frame. When the comb flap is pivoted open, the comb is also moved at the same time, so that the entire unit can be opened when the comb flap is pivoted open.
In the state of the art, it is planned that the comb is pivotably mounted on the comb flap. A spring means acts on the comb, the first end of which engages the comb and the second end of which is mounted on the comb flap. By arranging the second end of the spring means on the comb flap, the entire reaction forces from the comminution process are absorbed by the comb flap and transferred via this to the machine frame. This design requires the comb flap to be reinforced to achieve high stiffness.
The disadvantage here is that the very stiff design of the comb flap and/or the comb results in high costs of the machine and an increased weight of the entire comminution apparatus makes it considerably more difficult to transport the comminution apparatus, for example when changing the location. Especially for mobile machines, it is desirable to keep the weight of the comminution apparatus as low as possible, as mobile machines are limited in their total weight due to approval regulations.
The DE 299 10 772 U1 shows a comminution machine with fixed teeth arranged in a comb-like manner and a rotor with rotor teeth attached to the circumference and offset laterally with respect to the fixed teeth, which can be moved between the fixed teeth arranged in a comb-like manner as the rotor rotates.
The task of the invention is now to provide a comminution apparatus which avoids or at least substantially reduces the aforementioned disadvantages in the state of the art. In particular, the task of the present invention is to provide a comminution apparatus which is lighter than the comminution apparatuses known in the state of the art.
In the case of a comminution apparatus of the type mentioned at the beginning, the aforementioned task is at least substantially solved by the fact that the second end of the spring means is supported directly on the machine frame.
By supporting the spring means with the second end directly on the machine frame, a significant reduction of the bending moment occurring at the comb flap is achieved compared to the state of the art, since the reaction forces absorbed by the comb are directly transferred into the machine frame without being guided over the comb flap. As a result, the comb flap must at least substantially absorb almost no or only minor loads, which are then transferred directly into the machine frame. It is advantageous that at least substantially no force flow is present in the comb flap, so that the comb flap prefers to be designed only for its necessary inherent stability and can therefore be designed in a simple and weight-reduced manner.
As a result of the fundamental change in the force and/or torque curve and/or the force flow in the comminution apparatus, the comb flap now only takes up the weight of the comb, in particular the comb beam swing arm, and preferably does not absorb any more forces from the working process as such. In any case, the comb flap is relieved of most of the reaction forces and can therefore be designed to save weight.
This results in a significant reduction of the total weight of the comminution apparatus, in particular by up to 60% compared to the comminution apparatuses known from the state of the art, as well as a drastic reduction of the plant costs, since a significant material saving can be achieved in the design of the comb flap.
At first glance, the solution according to the invention appears to be disadvantageous, since the longitudinal axis of the spring means is arranged at an angle to the comb which differs from the 90° angle. It is important in this context that the 90° angle between the longitudinal axis of the spring means and the comb ensures the best possible transfer of force from the comb to the spring means. During the development of the invention, it could be established that the advantages of an arrangement of the spring means according to the invention clearly outweigh the disadvantages with regard to the deviation of the 90° angle. Although the force transfer of the reaction forces acting on the comb does not take place at the optimum 90° angle, an arrangement of the spring means with its second end on the machine frame allows a significant reduction, namely by up to 90%, of the bending moment acting on the comb flap. Due to the reduced bending moment, the comb flap can be made much less stiff, wherein at the same time ensuring plant and/or work safety.
The spring means also acts as a damping means, so that the comb can escape in the event of overload and so that there is a wider distance between the comminution roller and the comb. This means that damage to the machine, which would otherwise be caused in particular by an overload, can be avoided.
In a particularly preferred embodiment, the hinge center points of the comb flap and the hinge point of the spring means at its second end are arranged and/or lie at least substantially on the same kinematic axis. The comb flap rotates around the kinematic axis when pivoted. In regular operation, the comb flap is fastened to the machine frame. It is therefore advantageous that when the comb flap is opened and/or pivoted open, especially together with the comb, no change in position of the comb relative to the comb flap is caused. By avoiding a relative movement of the comb to the comb flap, the control complexity of a hydraulic movement during the pivoting process of the comb flap is reduced.
Since any deviation from the 90° position of the spring means causes a deterioration in the behavior of the machine, it is advantageous to arrange the spring means as close as possible to the 90° position. The 90° position is related to the tangential effect, which refers to the circular displacement of the comb when it moves in the event of an overload. The arrangement of the second end on the kinematic axis and/or onto the kinematic axis preferably results in the smallest deviation from the 90° position with simultaneous support and/or mounting of the spring means on the machine frame. If an increased distance from the linkage point of the spring means to the kinematic axis were to be implemented, this could lead to an extreme stretching position of the spring means in the event of a maximum deflection and/or deflection as a result of an overload, in particular wherein it would be very difficult to pivot back and/or deflect the comb into the working position. This movement would require forces above average and would also result in increased consumption of the required amount of oil. This would then cause an extreme deterioration in the time behavior and weight balance of the comminution apparatus. If the articulation point of the spring means were not located in and/or near the kinematic axis, i.e. in the alignment of the comb flap hinges, a relative movement of the comb drive to the comb flap would occur during a pivoting process of the comb flap. As a result, possible pinching points would be created which could impair work safety as the operating personnel would have access to these areas. The arrangement of the second end of the spring means on the kinematic axis in accordance with the invention avoids the aforementioned disadvantages.
Preferably, bearing brackets with bearing openings are provided and/or fastened to the machine frame, which serve for connection and/or coupling with the comb flap and the spring means. It is particularly preferred if the centers of the bearing openings lie on the kinematic axis. The arrangement of the centers of the bearing openings on the kinematic axis has the advantage that the comb flap can be opened without changing the position of the comb relative to the comb flap. In particular, the bearing brackets allow the comb flap and/or the spring means to be easily arranged on the machine frame. The comb flap is arranged above the bearing brackets with its pivot bearing at the bottom of the machine frame. The upper part of the comb flap indicates that it faces the material to be comminuted, which is fed to the comminution apparatus, and the lower part in particular faces a ground on which the comminution apparatus is positioned.
In a further advantageous configuration of the inventive idea, it is provided that the comminution apparatus has at least one locking device for locking the comb flap in the closed state of the comb flap, wherein the locking device is effective between the comb flap and the machine frame. The locking device locks the comb flap to the machine frame. At the locking points, the comb flap supports the comb beam and/or comb to the machine frame for short path lengths. Preferably the comb flap is stiffened in this range, but this stiffening in particular is negligible in comparison to the total weight and/or in comparison to the proportion of the total weight, wherein the costs resulting from the stiffening of the comb flap in the range of the locking device are almost negligible and/or do not carry weight. In these ranges a certain force transfer of the reaction forces of the comb to the comb flap takes place, which are transferred to the machine frame via the locking device. However, the interlocking device preferably does not absorb high forces from the working process, since the majority of the forces and moments occurring are transferred directly to the machine frame by means of the spring means. After unlocking the locking device, the comb flap can be pivoted open together with the comb so that there is an opening range and/or access possibility to the inner range of the comminution apparatus.
In accordance with an advantageous embodiment, the locking device has locking bolts, in particular wedge-shaped locking bolts, wherein the locking bolts are arranged on the comb flap and wherein the machine frame has locking openings for engagement of the locking bolts. For locking the comb flap and/or for firmly connecting the comb flap to the machine frame, the locking bolts are brought into engagement with the locking openings of the machine frame by being introduced into the locking openings. In another preferred embodiment, the locking bolts are fixed in their end position, in particular in the locked state of the comb flap, so that the locking device can only be opened and/or the comb flap pivoted open after the locking bolts have been released.
In addition, the locking bolts are provided on the side of the comb flap opposite the pivot bearing of the comb flap.
In another particularly preferred design, the comb is designed as a comb beam swing arm mounted at least in the range of its two ends. The design of the comb as a comb beam swing arm allows the comb to escape in the event of overload and enables a gap to be left between the comminution roller and the comb, which preferably ensures the removal of comminuted material, which in particular has a critical diameter. Due to the design of the comb as a comb beam swing arm, the comb is pivotably mounted on the comb flap. Ultimately, it shall be understood that the comb can also be designed in several parts, wherein the counter tools of the comb are designed to interact with the comminution tools of the comminution roller.
Preferably, the comb extends at least substantially over the entire width of the comb flap and can pivot in the side edge range of the comb flap. In particular, the comb also extends at least substantially over the width of the comminution roller, wherein the counter tools of the comb cooperate with the comminution tools of the comminution roller in such a way that comminution of the material to be comminuted results. The comb is mounted on the one hand by the spring means on the machine frame and on the other hand pivotably on the comb flap. Since it is advantageous for the comb to extend across the width of the comb flap, the pivot bearing is provided at the end face of the comb flap, i.e. in the side edge range of the comb flap. The pivot bearing of the comb in other embodiments does not have to be provided directly at the end face of the comb flap, but only in a range near the end face of the comb flap. In the case of a multi-part comb, the comb is preferably mounted so that it can pivot not only in the side edge ranges of the comb flap, but also, for example, in the central range of the comb flap. The pivot bearing of the comb only has to absorb small reaction forces and transfer them to the comb flap, since a large part of the forces and moments occurring during the working process are transferred to the machine frame via the spring means.
In addition, the comb is preferably mounted in the upper range of the comb flap, wherein the pivot bearing points of the comb are arranged adjacent to the locking bolts of the locking device. Preferably the distance between the pivot bearing points of the comb and/or the pivot bearing of the comb and the locking bolts is 1 cm to 100 cm, preferably from 5 cm to 50 cm, further preferably from 5 cm to 30 cm. Within this range, the reaction forces, which account for a small proportion of the total reaction forces, are taken over by the comb flap and transferred to the machine frame via the locking device and/or via the locking bolts.
The comb flap is preferably more stiff in the range between the pivot bearing of the comb and the locking bolts than in the remaining range of the comb flap, so that safe operation of the comminution apparatus is guaranteed.
In a particularly preferred design, the comb is located in the upper range of the comb flap and in the side edge ranges, i.e. in the upper side edge ranges of the comb flap. With this embodiments, it is particularly advantageous if the comb is made in one piece and supported on the comb flap by two pivot bearing points.
As mentioned above, the comb is advantageously designed so that it can perform a pivoting movement. In this case, the spring means is designed in such a way that it allows the comb to pivot, in particular to increase the distance, preferably the clear distance, between the comminution roller and the comb, in particular in the event of overload. The distance between the comminution roller and the comb is more than 2 cm and can be increased up to 20 cm, especially in the event of an overload and during a deflective movement, especially up to 40 cm. After an deflective process and/or after a pivoting movement of the comb, the comb returns to its initial position due to the spring force of the spring means. A deflective movement of up to 40 cm makes it possible to eject non-comminutable material.
Another advantageous design variant provides that the spring means is designed as a hydraulic cylinder and/or pressure holding cylinder. The movement of the spring means is preferably force-controlled, wherein the comb, in particular the comb beam swing arm, can pivot in the event of an overload. For example, a hydraulic guard control for the force-controlled pivoting movement of the comb can be carried out by means of hydraulic cylinders with a defined pre-pressure accumulator. The spring means are preferably designed in such a way that they can adjust the inclination of the comb around its longitudinal axis and increase and/or decrease the distance to the comminution roller. The spring means take over a large part of the forces resulting from the support of the comb. The cylinders absorb the forces and transmit them to the machine frame. In addition, the aforementioned cylinders also serve in particular to set the comb against the comminution roller, depending on the desired comminution result.
In another particularly preferred embodiments, the spring means is designed as a hydraulic cylinder and coupled with a hydraulic control device. The hydraulic control device is designed in such a way that it can control and/or regulate, in particular change and/or adjust, the spring force of the hydraulic cylinder, in particular in connection with the pressure accumulators of the hydraulic cylinders.
In order to move and/or pivot the comb, the spring means performs a work, which is why the aforementioned cylinders can also be assigned to the working cylinders. The cylinders can at least substantially have the shape of a circular cylinder and/or be designed as hollow cylinders.
It is particularly preferred when in each case one spring means engages at the rear side in the lateral range comb with its first end. The first end of the spring means characterises that the spring means engages the comb with its one end range. The second end, on the other hand, engages in a bearing bracket of the machine frame. It is advantageous that at least two spring means engage with the comb, wherein at least one spring means engages with side edge range of the comb. Preferably, the comb of this embodiment is formed in one piece and extends, at least substantially, over the width of the comb flap. In particular, the lateral spring means take over the largest part of the reaction forces from the working process and divert the reaction forces into the machine frame. The reaction forces are absorbed axially by the longitudinal axis of the spring means supporting the comb beam.
Furthermore, it is particularly preferred that a further spring means engages the central range of the comb with its first end at the rear. It is preferable that at least two spring means engage on the rear side of the lateral range and at least one further spring means engages on the rear side of the central range of the comb each with their first ends. The use of the additional cylinder also ensures support for the central range of the comb, wherein the bending load on the comb can so be greatly reduced, as the additional spring means also transfers the reaction forces from the central range of the comb directly into the machine frame.
It is advantageous for another version of the invention that the comminution apparatus has a device for measuring and/or controlling and/or regulating the pivot angle of the comb. A displacement measuring means is advantageously provided for measuring the pivot angle of the comb and/or the distance of the comb from the machine frame, preferably for determining the distance of the comb from the comminution roller, wherein the device has this displacement measuring means and/or wherein the device is coupled to the displacement measuring means. Furthermore, the spring means is also coupled to the device, wherein the spring means is able to adjust the pivot angle of the comb. The displacement measuring means is coupled in particular via the device to the spring means and/or the spring means, wherein the measured distance of the comb from the machine frame is usable for controlling and/or regulating the pivot angle of the comb. It is advantageous to use the spring means to adjust the pivot angle of the comb, so that the displacement measuring means can have an indirect influence on the spring means and in particular on the pivot angle of the comb. In addition, the displacement measuring means can also record special operating conditions, in particular wherein if the pivot angle of the comb deviates too much from the nominal value, an immediate switch-off of the comminution apparatus can be triggered. If, for example, the material to be comminuted is not comminutable and has a diameter which exceeds the maximum pivot movement of the comb, this can be recorded in particular by the displacement measuring means. Since this excessively large, non-comminutable feed material would cause a pivot movement of the comb which would extend beyond the range of the permitted pivot movement of the comb or would border on the maximum limit value of the pivot angle of the comb, it makes sense to switch off the comminution apparatus, particularly with regard to safety aspects. After an immediate switch-off, this critical feed material can be manually removed from the comminution apparatus by the operating personnel.
The displacement measuring means, which is designed in particular as a cylinder, is preferably arranged with one end at the rear of the comb and with its other end on the machine frame, preferably on the kinematic axis. One end of the comb engages the rear of the comb and the other end engages the machine frame. Bearing brackets with one bearing opening each on the machine frame are also provided for the displacement measuring means. It is of particular advantage if the bearing brackets for the displacement measuring means are arranged on the kinematic axis, in particular wherein the center of the bearing opening for the displacement measuring means is also located on the kinematic axis, so that preferably all centers of the bearing brackets for the spring means and for the displacement measuring means lie on the same axis, so that there is no change in position of the other end of the displacement measuring means to the comb flap when the comb flap is pivoted open and/or when the comb flap is pivoted, in particular in a circular manner.
In another preferred embodiment, the displacement measuring means is designed as a sensor, in particular wherein the device is coupled to a storage device which records and stores the movement of the comb and/or the pivot angle of the comb. This means that operating sequences can be traced, especially for later evaluation. The distance measuring means can be used to set the end position of the comb at least substantially freely, preferably by controlling and/or regulating it. For the control and/or regulation loop, the distance measuring means indicates the position of the comb, in particular the comb beam swing arm.
Another preferred embodiment also provides for an opening device to be effective between the machine frame and the comb flap, wherein the opening device is designed for automatic pivoting of the flap. After the comb flap is opened, the opening device allows access to the inner range of the comminution apparatus in order to maintain or replace the tools of the comminution roller as required. In addition, the opened opening flap also allows access to the comb in order to service and/or replace the counter tools of the comb.
It is advantageous that the opening device pivots the comb flap around the kinematic axis, wherein the hinge center points and/or the pivot bearing of the comb flap are located on the kinematic axis. The opening device is preferably designed in such a way that a force-controlled lowering of the comb flap is ensured. Preferably, the opening device can only initiate a pivoting of the comb flap when the locking device is unlocked and permits a pivoting of the comb flap.
The opening device preferably has at least one hydraulic cylinder, one end of which is attached to the machine frame, in particular to a lateral bearing wall, and the other end of which is attached to a longitudinal edge side of the comb flap. The hydraulic cylinder enables the comb flap to be pivoted and/or pivoted open in a force-controlled manner. In particular, one hydraulic cylinder is provided on each of the longitudinal edge sides of the comb flap. The hydraulic cylinders are supported by the machine frame when the comb flap is pivoted.
A material feed hopper, especially directly on the machine frame, is preferred for feeding the material to be comminuted above the comminution roller and the counter comb. The material feed hopper can also be arranged above the comminution apparatus, in particular not connected to the machine frame.
In a further, very special embodiment, the machine frame has a first bearing wall and a second bearing wall opposite the first bearing wall, wherein at least one comminution roller is provided between the first bearing wall and the second bearing wall, wherein in the range of a first opening in the first bearing wall a connection of a gearbox protrudes, to which the comminution roller is connected by means of gears at its first end face facing the gearbox connection, and wherein an opening for the comminution roller is provided in the second bearing wall.
In the aforementioned preferred configuration, an outwardly open opening range is provided starting from at least one edge of the second bearing wall and merging into the second opening.
It is advantageous that, in addition to the outwardly open opening range of the second opening, the comminution apparatus is characterized in that it has at least one of the following features:
Further features, advantages and possible applications of the present invention can be seen in the following description of examples of execution on the basis of the drawing and the drawing itself. All features described and/or depicted, either in themselves or in any combination, form the subject matter of the present invention, irrespective of their combination in the claims or their relationship.
It shows
Comminution apparatuses 1 of the type in question can basically be used in all ranges in which a feed material is to be comminuted. In particular, apparatuses 1 of the type in question are used for comminution waste and recycling material.
It should be expressly pointed out that it is in principle also possible for a comminution apparatus 1 of the type in question to have not only one comminution roller 5 but a plurality, in particular two, of comminution rollers 5.
It is now essential that, starting from at least one edge 11 of the second bearing wall 3, an outwardly open opening range 12 is provided, which merges into the second opening 10. This results in particular from
Furthermore,
In accordance with the design examples shown in
Furthermore,
In addition,
It is not shown that fastener 18 can also be used without a fastening plate 17.
The fastener 18 is arranged in the range of the edge 11 of the second bearing wall 3, so that the opened opening range 12 only results after loosening the fastener 18.
Furthermore,
Moreover, it shall be understood that it is easily possible to produce other geometric shapes instead of toothing to produce a positive connection between the gearbox connection 7 and the comminution roller 5. It is also understood that a coupling journal can also be provided on the comminution roller 5, while a corresponding opening corresponding to the journal can then be provided on the gearbox 8 to produce a positive connection.
In the version shown, the first end face 9 of the comminution roller 5 serves for coupling with the gearbox connection 7, which in turn is arranged within the first opening 6 on the first bearing wall 2. The internal teeth of the comminution roller 5 in the range of the first end face 9 have recesses and/or projections corresponding to the projections and/or recesses of the shaft journal.
It is not shown that in further embodiments a journal can also project from the comminution roller 5 in the range of the first end face 9, which is connected to the gearbox connection 7, wherein the gearbox connection 7 of the gearbox 8 then has an opening and no longer necessarily projects from the first bearing wall 2.
The opening range 12 in combination with the second opening 10 forms and at least substantially U-shaped overall opening on the second bearing wall 3, which is open to the outside.
In other examples not shown, the comminution roller can also be removed laterally and/or downwards from the comminution apparatus 1, wherein the opening range 12 then extends from the second opening 10 to the edges 11 of the sides and/or the lower edge 11 of the second bearing wall 3 as required.
As shown in
Furthermore,
It is not shown that the centering journals have a length which is greater than the length of the connection by means of gears between the comminution roller 5 and the gearbox 8, so that during assembly centering is first effected via the centering journals and only then is the connection by means of gears between the comminution roller 5 and the gearbox 8 established.
It is also not shown that the flange connection 16 has eight threaded holes which are then designed to accommodate jacking screws. Not only the flange connection 16 can have the aforementioned threaded holes, but also the fastening plate 17. It is understood that the jacking screws can also be used through threaded holes on the second bearing wall 3.
The jacking screws are designed in such a way that they allow a spatial separation between the fastening plate 17 and/or the flange connection 16 of the comminution roller 5 and the second bearing wall 3 when screwing in. When the comminution apparatus 1 is mounted, either the jacking screws are not arranged in the threaded holes or they are secured, especially with lock nuts.
Instead of jacking screws, a further design example which is not shown here provides that actuators, in particular adapted hydraulic actuators, are used so that a horizontal and/or axial movement of the comminution roller 5 for separating the gearbox connection 7 from the inner range of the comminution roller 5 is ensured.
According to
If the roller flap 26b has ribs 26c, it is provided in step A that the roller flap 26b is pivoted open after and/or before the lifting belts are attached to the comminution roller 5. In a further process design it is provided that the comb flap 28 has been pivoted to increase the distance between the comb 26a and the comminution roller 5. It is not shown that in a further embodiment it is provided that the comb 26a is brought as close as possible to the comb flap 28 before the connection 7 by means of gears is released.
In step B the screws and/or screw connections 23 are loosened. The jacking screws are then screwed into the threaded holes of the fastening plate 17 and/or the flange connection 16 in step C. As an alternative and/or supplement, the use of hydraulic actuators is provided for in step B. In step D, the connection by means of gears between the connection 7 of the gearbox 8 and the comminution roller 5 is loosened in a horizontal and/or axial movement. The individual jacking screws are only screwed in one by one so that the connection by means of gears is loosened as evenly as possible without tilting. During this initial axial release movement, the comminution roller 5 is fixed by centering means 19.
After loosening the connection by means of gears, accompanied by a given movement in axial direction, the comminution roller 5 is moved out of the second opening 10 of the second bearing wall 3 in a radial movement in step E through the opening range 12 which is opened outwards. Depending on the arrangement and course of the opening range 12, this movement can take place upwards and/or laterally and/or downwards.
Preferably, the lifting straps are not moved during the release of the connection by means of gears and the axial movement in step E. After the entire comminution roller 5, in particular including the fastening plate 17, has been released from the comminution apparatus 1, the comminution roller 5 is discarded. It is advantageous that the depositing in step H occurs onto the flattened range 21 of the fastening plate 17, wherein the flattened range 21 is arranged on a ground.
To prevent the comminution roller, in particular with its end opposite the fastening plate 17, from resting on the ground, it is arranged at this end on and/or placed on a bearing block 25. The bearing block 25 has at least substantially the same hub height as the comminution roller 5 and adapts to the bearing height of the fastening plate 17. The bearing block 25 can also be designed in such a way that it enables a connection by means of gears with the comminution roller 5. The bearing block can then have a corresponding shaft journal for this purpose. Such a bearing block 25 makes it possible to turn the comminution roller 5 for repair purposes.
In a design example not shown, the bearing block 25 is connected to a turning apparatus which, in another embodiment, has a power-driven drive. The turning apparatus is designed in such a way that it can turn the comminution roller 5, in particular wherein the shaft journal is connected to the comminution roller 5 in a suitable manner.
The comminution tools 22 of the comminution roller 5 can be changed in the dismantled state from the comminution apparatus 1 to the comminution roller 5 by rotating the comminution roller 5 in step G, which is preferably supported on the fastening plate 17 and on the bearing block 25. After turning the comminution roller 5, the comminution tools 22, which are particularly damaged, can be replaced.
To mount the comminution roller 5 in the comminution apparatus 1, an analogous procedure is provided in comparison to dismantling, wherein the procedure steps shown in
In the step β the comminution roller 5 is moved in axial direction, wherein the centering means 19 engage in the respective centering openings 20.
In the step γ the gearing by means of gears between the gearbox connection 7 of a gearbox 8 and the comminution roller 5, especially on the drive side in the range of its first end face 9, is made. The arrangement on the gearbox connection 7 of the comminution roller 5 is established in a horizontal and/or axial movement, wherein the comminution roller 5 is already centered in the range of the second bearing wall 3 via the centering means 19.
The connection by means of gears is made in step δ after the comminution roller 5 has already been arranged at the gearbox connection 7 by the horizontal movement in step γ.
A fixed arrangement and/or the final fastening of the comminution roller 5 to the comminution apparatus 1, in particular to the first bearing wall 2 and the second bearing wall 3 opposite to the first bearing wall 2, is carried out in step ε, wherein all screw connections are tightened and a check is made of the function of the comminution roller 5 and of the safe connection by means of gears between the gearbox connection 7 and the comminution roller 5.
Furthermore
In
In all the embodiments shown, the comb 26a extends at least substantially over the width of the comb flap 28. The spring means 30 engage the rear 45 of the comb 26a with their first end 31. The comb 26a can also be made up of several parts in other embodiments which are not shown.
The pivoting and/or the pivoting open of the comb flap 28 takes place around the kinematic axis 35 in the lower range of the comb flap 28, as shown in
At least one locking device 38 is provided to lock the comb flap 28 in the closed position and thus to firmly connect the comb flap 28 to the machine frame 4.
The comb flap 28 is pivoted around the pivot bearing 41 of the comb flap 28 and/or around the kinematic axis 35. The opposite side of the comb flap 28 performs an at least substantially circular pivoting movement during the pivoting process. To fix the closed state of the comb flap 28, the side of the comb flap 28 opposite the pivot bearing 41 is locked. As shown in
Even when the comb flap 28 is closed, the comb 26a can be pivoted, wherein the distance to the comminution roller 5 is changed by changing the position of the comb 26a and/or the pivot angle of the comb 26a.
To ensure the aforementioned pivoting movement of the comb 26a, the spring means 30 is designed in such a way that it enables a pivoting movement of more than 2 cm. In other embodiments, the comb 26a can perform a deflective movement of up to 40 cm. It is not shown that in other embodiments the distance between the comminution roller 5 and the comb 26a is between 2 cm and 20 cm. The pivoting movement increases the distance between the comminution roller 5 and the comb 26a as shown in
As shown in
In the version shown, a device 43 is provided for setting and/or controlling and/or regulating the pivot angle of the comb 26a. In other embodiments not shown, a device 43 is provided for measuring and/or controlling the comb movement. The device 43 is coupled with the spring means 30 in the illustrated design example, wherein the device 43 is designed in such a way that it cannot only adjust the pivot angle of the comb 26a via the spring means 30, but can also regulate it according to the measured pivot angle.
It is not shown that the displacement measuring means 44 measures and records the movement of the comb 26a. Using this measured value, the device 43 can set the end position and/or the pivot angle of the comb 26a using the spring means 30.
Number | Date | Country | Kind |
---|---|---|---|
10 2017 006 098.3 | Jun 2017 | DE | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/EP2018/064840 | 6/6/2018 | WO | 00 |