The present application claims priority to German Patent Application No. 10 2016 200 756.4, filed Jan. 20, 2016, the entirety of which is incorporated herein by reference.
The invention relates to a comminution device for product for comminution such as memory cards, mobile terminal apparatuses or the like, that is to say in particular relatively stable, flexurally rigid, and in part thick or voluminous, respectively, and potentially smooth product for comminution. The invention furthermore relates to a method for operating such a comminution device.
Various similar comminution devices, also referred to as shredders, are known from the prior art. Said comminution devices may not only be configured for comminuting paper but also for CDs, such as in the case of DE 19912036 A1, for example, or for various other media, such as in the case of DE 10008442 A1, for example. However, these comminution devices are not suitable for mobile terminal apparatuses such as mobile phones or tablet computers, for example.
The invention is based on the object of providing a comminution device mentioned at the outset, and a method mentioned at the outset for operating the former, by way of which issues of the prior art may be avoided, and by way of which it is possible in particular for aforementioned product for comminution, in particular mobile terminal apparatuses, to be comminuted in a simple, positive, and reliable manner. It is particularly relevant herein that digital data that is stored in this product for comminution no longer may be accessed or used.
This object is achieved by a comminution device having the features of Claim 1, and by a method having the features of Claim 15. Advantageous and preferred design embodiments of the invention are stated in the further claims and will be explained in more detail hereunder. Herein, many of the features are described only in the context of the device, or only in the context of the method for operating the latter. However, irrespectively thereof, said features are intended to apply equally and independently to both the comminution device as well as to the method. The wording of the claims is incorporated in the description by way of explicit reference.
It is provided that the comminution device has a comminution unit that, in a manner substantially known per se, has two interacting cutting rollers that are rotatably driven in mutually opposite directions. The cutting rollers each have mutually intersecting or mutually engaging cutting discs, respectively, that are disposed in an alternating manner and that across the length of the cutting rollers conjointly form a so-called cutting gap. This cutting gap is that region in which the product for comminution comes into contact with both cutting rollers, the comminution of said product for comminution thus commencing. Here, cutting discs of the one cutting roller each engage in an annular groove between adjacent cutting discs of the other cutting roller. This engagement is in each case advantageously alternating. Particularly advantageously, except for the outermost cutting discs at each end of both cutting rollers, all cutting discs bear on two adjacent cutting discs of the opposite cutting roller. In this case, no wide open intermediate spaces or the like are then provided.
The cutting discs, in a manner known per se, at their external peripheral edges have cutting edges that interact with corresponding cutting edges of the cutting discs of the other cutting roller. Furthermore, the cutting discs along the external circumference have a plurality of teeth, for example 6 teeth to 20 teeth. Each tooth has one tooth tip and one tooth blade on this tooth tip. Advantageously, the teeth in the shape thereof are the same or, particular advantageously, even identical for all cutting discs, respectively.
According to the invention it is provided that the teeth or tooth blades, respectively, of the cutting discs are aligned such that the former during operation of the comminution unit, or of the comminution device, respectively, upon rotation of the cutting rollers in an operation direction each lie beside the teeth or the tooth blades, respectively, of the other cutting roller. This advantageously means that the cutting discs of the two cutting rollers mesh or engage, respectively, in a tooth-on-tooth manner, so to speak, as opposed to the manner as is provided to some extent in the prior art, in which the teeth of the cutting discs of the one cutting roller mesh in depressions between two teeth at the other cutting roller. By way of this advantageous meshing of the mutually opposite teeth, the stable and to some extent also smooth product for comminution mentioned at the outset, such as mobile terminal apparatuses, in particular, may be positively acquired and drawn between the cutting rollers for comminution.
Furthermore, an infeed having an infeed track for the product for comminution to the comminution unit is provided. This may be a type of track or chute, for example, so as to offer up the product for comminution to the comminution unit in a self-acting manner. This infeed, or the infeed track, respectively, herein should lie or run above the comminution unit, in particular at an inclination, such that the product for comminution, after having been placed or infed, for comminution slides into the comminution unit in a self-acting manner. The infeed track may terminate above the comminution unit or above the cutting gap, respectively; a spacing may advantageously be approx. 5 cm to 20 cm. An elongate piloting device which may advantageously be configured in the manner of a long protrusion or in the manner of a guide rib or the like, is disposed below the end of the infeed track and above the comminution unit, or above the cutting gap, respectively. The piloting device herein extends across a length of at least 30% of the length of the cutting rollers or of the cutting gap, respectively. Furthermore, the piloting device in the longitudinal profile thereof slopes downward from a fastening on the comminution device, or in a guide duct, respectively, to the free end of the former. An inclination angle may be 1° to 20° or even up to 45°. By way of the inclination, product for comminution that makes its way onto the piloting device may slide along the latter in a self-acting manner, and in particular in the case of particularly large product for comminution, may be guided by way of a special design embodiment of the piloting device into a specific region of the cutting rollers or of the comminution unit, respectively. In a further design embodiment of the invention, this region may then be particularly well suitable for comminuting such large product for comminution, and to this end be configured in a corresponding manner.
Thus a comminution device which above all is suitable for stable, smooth and potentially also thick product for comminution is provided by the invention. Above all, the design embodiment of the cutting discs or of the teeth, respectively, according to the invention, and the arrangement of the latter on the cutting discs and cutting rollers has proven to be advantageous for product for comminution of this type.
By way of the piloting device according to the invention it is enabled that product for comminution of dissimilar size is processed in a dissimilar manner in the comminution unit, or by being infed to different regions of the cutting rollers is in each case processed in a matching manner. On account thereof, separate infeed openings or the like, such as is the case in DE 10008442 A1, may be dispensed with.
In an advantageous design embodiment of the invention, a tooth blade of the teeth, or of the cutting discs, respectively, may have a longitudinal direction that is parallel with the longitudinal directions of the cutting rollers. This thus means that the tooth blade runs transversely to the plane of the cutting discs. The cutting rollers preferably run so as to be mutually parallel.
In an advantageous design embodiment of the invention, particularly advantageously in each position of the cutting discs or of the teeth, respectively, the teeth of directly mutually engaging adjacent cutting discs are mirror-symmetrical in relation to a central plane between the cutting rollers, said central plane also running perpendicularly to a plane in which the rotation axes of the cutting rollers lie. This means that in each rotational position of the cutting rollers, the teeth of directly mutually engaging and mutually opposite cutting discs are equally mutually spaced apart, meshing with this central plane simultaneously, so to speak. In this way the aforementioned stable or rigid, respectively, and smooth items of the product for comminution may be more positively acquired and drawn into the comminution unit.
The spacings of the teeth on a cutting disc are advantageously uniform. This applies in particular also to all cutting discs of a cutting roller, or to all cutting discs of both cutting rollers. In this way, manufacturing of the comminution device or of the cutting rollers, respectively, may be simplified.
In an advantageous design embodiment of the invention, the teeth of the cutting discs are configured such that said teeth are configured in a saw-tooth manner so as to be forwardly oblique, pointing in the rotation direction of the cutting rollers. Relatively sharp teeth of this type may acquire the mentioned product for comminution very positively, so as to draw the latter into the comminution unit or the cutting unit, respectively.
In a design embodiment of the invention it may be provided that depressions along the cutting rollers are provided in the cutting rollers or in the cutting discs, respectively, said depressions forming the aforementioned teeth, or by way of which depressions the teeth are configured. These depressions and the teeth of a cutting roller each may run along lines that run so as to be non-parallel with the longitudinal axis of the cutting roller, or that have or enclose, respectively, an angle between 1° and 10°, preferably of maximum 5°, in relation to a plane through the longitudinal axis of the cutting roller. Expressed in simple terms, the lines run as very slightly inclined spirals around the cutting rollers. By way of this profile of the depressions and of the teeth it is possible for even larger free spaces between the cutting discs or tooth blades, respectively, to be provided in the cutting gap in a region of the cutting rollers or of the comminution unit, respectively, in which the depressions in the two cutting rollers have a comparatively large mutual spacing, so to speak, and in which large items to be comminuted as the product for comminution may be particularly positively acquired for comminution.
It may yet also be provided for the piloting device according to the invention that the former covers between 30% and 70%, advantageously between 40% and 50%, of the length of the cutting gap between the cutting rollers. Said piloting device should thus not run across the entire cutting gap, since above all large product for comminution is to be moved into the comminution unit, or between the cutting rollers, respectively, in the free region. The piloting device serves this very purpose, in particular also by way of the inclination according to the invention thereof, or the oblique profile thereof, in order for the product for comminution to slide therealong in a self-acting manner. The piloting device may advantageously run directly above the cutting gap, or above the cutting rollers, respectively. Particularly advantageously, said piloting device herein may at least in regions cover a central line between the two cutting rollers.
While the piloting device in the longitudinal profile thereof is advantageously inclined toward a free end that terminates, so to speak, above the comminution unit, or above the cutting gap, respectively, said piloting device in the case of a planar design embodiment may be inclined in a direction that is transverse to the former, thus in the width direction, toward a wall of a guide duct to which said piloting device is fastened, or very close to which said piloting device runs. In this way, it may be achieved that the product for comminution does in fact slide along the piloting device up to the free end of the latter, and does not laterally slide into the comminution unit already beforehand. Such a piloting device is advantageously configured as a sheet-metal panel, particularly advantageously without openings, such that no product for comminution may catch or jam therein.
In an embodiment of the invention a guide duct may be provided between the infeed track, from above, and the comminution unit therebelow, or the cutting rollers therebelow, respectively. The infeed track herein may reach up to a side of the guide duct, wherein said infeed track advantageously runs transversely to the longitudinal direction of the cutting rollers.
It may be provided for such a guide duct that the piloting device according to the invention is disposed on that side of the guide duct that is opposite the infeed track, but in any case is disposed below the infeed track. In this way, large items to be comminuted may slide inward by way of the infeed track, initially drop onto the piloting device, then in turn slide along the latter up to a desired region above the cutting rollers. Then said items may drop downward from the piloting device into the comminution unit, or onto the cutting rollers, respectively.
A width of the piloting device may be between 30% and 70%, advantageously between 40% and 60%, of the width of the guide duct in this direction. In this way, even large items to be comminuted may be positively caught in order for these to slide along on the piloting device, while small product for comminution under certain circumstances may also drop laterally past the piloting device directly into the cutting gap, or between the cutting rollers, respectively.
The guide duct may have a length that corresponds to the cutting gap, and a width in the range of 10% to 30% of the length. In absolute dimensions, this may be a length of approx. 15 cm to 50 cm, and a width of 2 cm to 15 cm. A diameter of the cutting discs may be approx. 4 cm to 8 cm, or even 10 cm. The thickness of said cutting discs may vary between 1 mm and 10 mm.
In a method according to the invention for operating a previously described comminution device, load measurement is performed on a drive motor to the comminution unit during operation, said drive motor advantageously driving both cutting rollers, if and when product for comminution has been introduced. This is particularly advantageously performed by detecting the electric current that is required by the drive motor. In this way, it may be detected, depending on the load state of the drive motor, whether the comminution unit has acquired product for comminution. Methods of this type are known to a person skilled in the art from the prior art, and need not be explained in more detail herein. If and when it is identified herein that the comminution unit has acquired product for comminution, for example once said comminution unit has been set in operation in an automated manner by way of a light barrier or the like, said comminution unit carries out a usual comminution procedure. However, if and when it is detected by way of the load measurement that the comminution unit has not acquired an infed product for comminution, specifically by way of the load on the drive motor not having increased, the drive motor after a short period, advantageously between 1 or 2 and 20 seconds, is reversed such that the latter rotates the comminution unit in the opposite direction. The rotation direction of the cutting rollers is thus reversed as compared to the operation direction. This in turn may be performed for a short period, advantageously between 0.5 seconds and 5 to 10 seconds. On account thereof, the position of a product for comminution or of an item to be comminuted that probably already bears on the cutting rollers or on top of the cutting rollers, but has not yet been acquired by the teeth, is varied such that the latter becomes possible. The drive motor thereafter is stopped again, and the comminution unit is rotated in the normal operation direction thereof again by the drive motor. Herein, the product for comminution should then have advantageously been acquired by the teeth or by the comminution unit, respectively.
Should the product for comminution still not have been adequately positively acquired in order for the former to be drawn in, this procedure may be repeated once or multiple times, on account of which the position of the product for comminution should be modified each time, if possible. This repetition may be performed between 2 and 10 times. Should an acquisition and comminution of the product for comminution by then still not have been detected by way of load measurement, an error message or a corresponding alternative report may be issued to an operator. Thereupon, said operator has to retrieve the product for comminution, or attempt to comminute the latter in another manner.
Apart from the claims, these and further features are also derived from the description and the drawings, wherein the individual features may be implemented individually or in a plurality thereof in the form of a sub-combination in the case of an embodiment of the invention and in other fields, and may represent advantageous embodiments that per se are capable of being protected and which are claimed herein. The subdivision of the application into individual paragraphs and subtitles does not limit the statements made therebelow in terms of the general applicability of the latter.
Exemplary embodiments of the invention are schematically illustrated in the drawings and will be explained in more detail hereunder. In the drawings:
A comminution device 11 according to the invention, such as may be used in an office or a smaller enterprise, for example, for comminuting the product for comminution mentioned at the outset, or above all for destroying the digital data stored therein, respectively, is illustrated in
The comminution device 11 has a housing 12 having a slot-type infeed opening 14 having the exemplary dimensions of 4 cm×16 cm and being long and wide enough for the product for comminution envisaged. An infeed 16 having an oblique infeed track 17 adjoins the infeed opening 14 on the upper side of the comminution device 11. Said infeed track 17 leads to a guide duct 19, or transitions directly into one of the walls 20a and 20b of the latter, respectively, specifically into the left wall 20a. The guide duct 19 herein runs vertically, but this is not mandatory. Said guide duct 19 has a width of 16 cm, like the infeed opening 14, wherein these dimensions may also well be double this size.
A piloting device 21 which can be better seen in the plan view of
The comminution unit 24 has a left cutting roller 28a and a right cutting roller 28b, each having left cutting discs 29a and right cutting discs 29b. The cutting discs 29a and 29b each have teeth 30a and 30b, and tooth blades 31a and 31b that are provided on tooth tips. Depressions 33a and 33b are located in each case between two successive teeth of the same cutting disc, as can clearly be seen from the enlarged illustration of
It can also be seen in
The comminution unit 24 is open towards the bottom. Collection containers or the like may be introduced in a collection space 39 that is provided below said comminution unit 24, so as to collect and accumulate the comminuted product for comminution.
A cutting gap 37 which obviously lies between the two cutting rollers 28a and 29b is illustrated in the enlarged illustration of the comminution unit 24 including the infeed 16 in
A likely and desired path A for large product for comminution, for example the aforementioned mobile terminal apparatuses, is illustrated in the guide duct 19. This path A emanates from above via the infeed 16 or the infeed track 17, respectively, leading via the piloting device 21. By way of the arrangement of the piloting device 21 on the wall 20b, the latter lying opposite the infeed track 17, it is ensured that such product for comminution therefrom also lands on the piloting device 21. The product for comminution then by way of the free end 22 of the piloting device 21 slides down into the comminution unit 24, or towards the cutting gap 37, respectively. As can be seen from
A path B for product for comminution which slides downward on the infeed track 17, falling past the piloting device 21 on the left, into the comminution unit 24 is illustrated in
According to the path B, even comparatively large mobile terminal apparatuses in the form of tablet computers may be infed, the latter thus also entering the comminution unit 24 by bypassing the piloting device 21. However, said comparatively large terminal apparatuses are not brought in by way of the infeed opening 14. A movable or displaceable flap 15, respectively, on which the infeed opening 14 is provided on the left, is pushed to the side for said comparatively large terminal apparatuses, thus clearing the access directly from above, bypassing the piloting device 21, into the comminution unit 24. Comminuting is no problem for tablet computers of this type, as they are rather thin and thus are reliable acquired by the cutting rollers in each region.
Finally, a path B′ in which small product for comminution may possibly also drop onto the piloting device 21, but then not slide off the latter by way of the free end 22 but slide laterally towards the outside is also illustrated. This is also envisaged in this manner and is acceptable.
A previously described method for operating the comminution device 11 according to the figures is readily imaginable by means of the figures and need not be repeated yet again in detail. A load measurement, as has been mentioned previously, is located in a power supply to the drive motor 26, said load measurement being advantageously connected to an actuator (not illustrated herein) of the comminution device 11 for the drive motor 26. It may be identified at the top of the infeed opening 14 or in the infeed 16, alternatively also on the displaceable flap 15, advantageously by way of light barriers, micro switches or the like, if and when product for comminution has been introduced. The drive motor 26 may then be started, setting the cutting rollers 28a and 28b of the comminution unit 24 in motion in the operation direction, as is indicated in
Number | Date | Country | Kind |
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102016200756.4 | Jan 2016 | DE | national |