Commodity accommodating unit of an automatic vending machine

Information

  • Patent Grant
  • 6241121
  • Patent Number
    6,241,121
  • Date Filed
    Friday, October 15, 1999
    24 years ago
  • Date Issued
    Tuesday, June 5, 2001
    23 years ago
Abstract
There is provided an article storage device for an automatic vending machine, which is capable of properly storing and dispensing articles without causing any deformation or breakage thereof and, compact in construction, and at the same time capable of reliably detecting whether articles are sold out. The article storage device 1 for an automatic vending machine includes an article rack 10 received within a body 3 of the automatic vending machine and having an article passage 11 for storing a large number of articles S placed one behind another in a horizontal row in a front-rear direction, a stopper 12 arranged at a front end of the article passage 11 in a manner movable between an engagement position in which the stopper 12 faces the article passage 11, for stopping the articles S, and a dispensing position in which the stopper 12 is withdrawn from the article passage 11 for dispensing the articles S, a pusher 15 inserted into the article passage 11 in a manner movable in the front-rear direction between an extreme forward position thereof and an extreme rearward position thereof, for pressing on the articles S, and a drive mechanism 20 connected to the pusher 15 and having helical tension springs 30, 30 for urging the pusher 15 forward.
Description




TECHNICAL FIELD




This invention relates to an article storage device for an automatic vending machine, such as one which allows vendible articles actually contained therein to be viewed from outside, and more particularly to an article storage device of this kind which stores a large number of articles in horizontal rows.




BACKGROUND ART




Conventionally, as an article storage device of this kind, one as shown in

FIG. 14

is known. The article storage device


70


includes pushers


73


arranged respectively in two article passages


72


formed in an article rack


71


. A large number of articles S are stored in the article passages


72


in a manner placed one behind another in a horizontal row in a front-rear direction each in an upright position, between each of the pushers


73


and a transparent stopper


74


arranged on a front side of the article rack


71


. The pushers


73


are mounted to the article rack


71


such that each pusher


73


is movable in the front-rear direction, and urged by a spiral spring, not shown, arranged at a rear end of the article rack


71


to constantly press on the articles S from a rear side of the article rack


71


. Each pusher


73


is connected to the spiral spring by way of a flat belt, not shown. The flat belt has one end thereof connected to the spiral spring, and extends such that it reaches a front end of the article rack


71


and then makes a U-turn to extend rearward to have the other end thereof connected to the pusher


73


. During a vending operation for vending an article S, the stopper


74


is pivotally moved to open the article passage


72


, whereby a foremost one of the articles S is pushed forward from the article passage


72


by the pressing load of the pusher


73


to dispense the same for vending.




At a predetermined position of each flat belt, there is formed a hole, not shown, while the article rack


71


has switches, neither of which is shown, each having a lever engageable with the hole. These switches and holes constitute part of a detecting device for detecting whether articles S are sold out. When all the articles in one of the article passages


72


are sold out and the corresponding pusher


73


has reached its extreme forward position, the lever is engaged with the hole of the flat belt to turn on the switch, thereby detecting that the articles S are sold out.




In the article storage device


70


constructed as above, the pressing load of the pusher


73


is basically sufficient if it has a magnitude required for smoothly moving all the articles S stored in the article passage


72


. On the other hand, according to the conventional article storage device


70


described above, the spiral spring is used as means by which the pusher


73


obtains the urging force for pressing on the articles S. Spiral springs generally have a characteristic that the urging forces thereof are not largely changed with respect to a stroke thereof. Therefore, as shown by a dotted line in

FIG. 13

, even if the number of articles stored in the article passage


72


is decreased, the pressing load of the pusher


73


for pressing on the articles S is not sharply reduced.




As a result, even when the articles S received in the article passage


72


are considerably decreased in number, an excessively large pressing load which makes little difference from a pressing load applied when a lot of articles S are stored in the article passage


72


is applied to the articles S. Therefore, if containers for the articles S are made of soft materials, deformation or breakage thereof can be caused, resulting in spoiled commercial values of the articles. For the same reason, when the number of articles S stored in the article passage


72


is considerably decreased, the total frictional resistance of the articles S is decreased, and hence the moving speed of the articles S during a dispensing operation becomes very high. This causes an article S to be dispensed with a large force, thereby causing the above deformation or breakage or incapability of a normal execution of the vending operation. Further, since each spiral spring is arranged at the rear end of the article rack, the effective storage length of the article passage


72


is reduced by space in which the spiral spring is arranged.




Further, the detecting device for detecting whether the articles S are sold out is comprised of switches or the like provided separately from the article rack


71


. Hence, a separate space exclusively provided for the detecting device is required. In addition, since the detecting device is configured such that the lever of each switch is engaged with a hole formed in a long flat belt, the lever can be hindered from being engaged with the hole in the flat belt due to inaccurate location of the hole or stretching of the flat belt caused by use thereof. In such a case, it is impossible to detect whether the articles S are sold out.




DISCLOSURE OF THE INVENTION




It is an object of the invention to provide an article storage device for an automatic vending machine, which is capable of properly storing and dispensing articles without causing any deformation or breakage of the articles, compact in construction, and at the same time capable of reliably detecting whether the articles are sold out.




To attain the above object, the present invention provides an article storage device for an automatic vending machine, comprising an article rack received within a body of the automatic vending machine and having an article passage for storing a large number of articles placed one behind another in a horizontal row in a front-rear direction, a stopper arranged at a front end of the article passage in a manner movable between an engagement position in which the stopper faces the article passage, for holding the articles, and a dispensing position in which the stopper is withdrawn from the article passage, for dispensing the articles, a pusher inserted into the article passage in a manner movable in the front-rear direction between an extreme forward position thereof and an extreme rearward position thereof, for pressing on the articles, and a drive mechanism connected to the pusher and having a helical tension spring for urging the pusher forward.




According to this article storage device for an automatic vending machine, in order to press on articles, the pusher is inserted into the article passage in a manner movable in a front-rear direction between its extreme forward position and its extreme rearward position. The pusher is urged forward by the helical tension spring of the drive mechanism. Therefore, when the stopper arranged at the front end of the article passage is moved to the dispensing position, articles stored in the article passage are pushed by the pusher and dispensed from the article passage. The helical tension spring urging the pusher has an urging force increasing or decreasing at a larger rate with respect to a stroke thereof than the spiral spring used in the conventional article storage device. Hence, when the number of articles in the article passage is decreased, the pressing load of the pusher becomes considerably reduced according to a decrease in the number of articles, whereby the pressing load of the pusher can be adjusted to a suitable magnitude in accordance with the number of articles stored. Therefore, even when containers for articles are made of soft materials, it is possible to prevent deformation or breakage of such containers, to preserve the commercial values. For the same reason, the speed of motion of articles during dispensing thereof is reduced, so that it is possible to prevent deformation or breakage of the articles and eliminate trouble in vending the same, thereby ensuring a smooth vending operation of the automatic vending machine.




Preferably, a plurality of the article racks are in vertical arrangement, each of the article racks being placed on a shelf provided within the body of the automatic vending machine, in a manner movable in the front-rear direction, the pusher being provided on the shelf on which one of the article racks immediately above a corresponding one of the article racks is placed, in a downwardly protruding manner.




According to this preferred embodiment, the shelf originally used for placing an article rack thereon can be exploited to provide thereon a pusher for urging articles on an article rack under the shelf. This makes it possible to mount a pusher compact in construction without increasing the number of component parts of the device. Further, the article racks are placed on shelves in a manner movably in the front-rear direction, and the pushers are arranged on these shelves. Therefore, when an article rack is drawn out from the body of the automatic vending machine, the pusher is stopped at its extreme forward position and does not obstruct an operation for loading the rack with articles. This makes it easy to carry out the loading operation.




Preferably, the drive mechanism is attached to the shelf.




According to this preferred embodiment, the shelf used for mounting the article rack is exploited for attaching the drive mechanism to the same. Therefore, it is possible to secure a longer effective storage length of the article passage than the conventional article storage device having a drive mechanism provided at a rear portion of an article rack thereof, and thereby increase the number of articles that can be stored in the article rack.




Preferably, the drive mechanism includes a speed reduction mechanism having a plurality of gears meshing with one another, one of the plurality of gears having the helical tension spring attached thereto in a manner urging the one of the plurality of gears.




According to this preferred embodiment, the drive mechanism includes a speed reduction mechanism, and one of a plurality of gears of the mechanism has a helical tension spring attached thereto. Hence, it is possible to secure a longer range of travel of the pusher with respect to a stroke of the helical tension spring through cooperation of the helical tension spring and the speed reduction mechanism. In addition, by changing the reduction ratio of the speed reduction mechanism and the modulus of elasticity of the helical tension spring, it is possible to obtain forces for urging the pusher such that they have various characteristics. Hence, the pressing load of the pusher can be set to a desired characteristic.




Preferably, the one of the gears has two the helical tension springs attached thereto in parallel with each other at respective locations symmetric with respect to an axis of rotation thereof, the two the helical tension springs having an identical spring constant.




According to this preferred embodiment, the urging force of the two helical tension springs acts on the one of the gears in a dynamically well-balanced manner, to transmit torque thereto. Therefore, the drive mechanism is smoothly operated for urging the pusher.




Preferably, the drive mechanism includes a sensor for detecting whether or not the pusher is at the extreme forward position.




According to this preferred embodiment, whether or not the pusher is at the extreme forward position can be detected by the sensor provided in the drive mechanism. Hence, by defining the extreme forward position as a position which the pusher assumes when the articles in an article passage are sold out, it is possible to detect whether the articles are sold out. This allows the drive mechanism to double as a sellout-detecting device, so that the article storage device can be made compact in construction without increasing the number of component parts thereof.




Preferably, the sensor is a switch operated by being pressed on, one of the plurality of gears having a projection formed at a predetermined location thereon, the projection pressing on the switch when the pusher is at the extreme forward position.




According to this preferred embodiment, the drive mechanism includes a plurality of gears and a switch. When the pusher is at its extreme forward position, a projection formed at a predetermined location on one of the plurality of gears presses on the switch to cause the same to operate, so that based on an output signal from the switch, it is possible to detect that the pusher is at its extreme forward position, i.e. that articles are sold out. As described above, it is possible to reliably detect whether the articles are sold out, by the simple construction of the gears and switch included in the drive mechanism.











BRIEF DESCRIPTION OF DRAWINGS





FIG. 1

is a front view of an automatic vending machine to which is applied an article storage device for an automatic vending machine according to an embodiment of the invention;





FIG. 2

is a front view of the automatic vending machine in a door-opened state;





FIG. 3

is a sectional side elevation of the automatic vending machine;





FIG. 4

is a perspective view of an appearance of construction of an article rack;





FIG. 5

is a perspective view of the article rack in a state storing articles therein;





FIG. 6

is a diagram which is useful in explaining operations carried out when the article storage device is loaded with articles;





FIG. 7

is an enlarged partial view of essential elements of the

FIG. 2

automatic vending machine;





FIG. 8

is a perspective view of one of two drive mechanisms arranged on a shelf;





FIG. 9

is a side view showing the construction of the drive mechanism;




FIG.


10


(


a


) is a perspective view showing the construction of the drive mechanism, and FIG.


10


(


b


) is an enlarged partial perspective view of essential elements of the drive mechanism;





FIG. 11

is a plan view of helical tension springs and sellout-detecting switches, which is useful in explaining the operation thereof when a stopper is located at its extreme forward position;





FIG. 12

is a plan view of the helical tension springs and sellout-detecting switches, which is useful in explaining the operation thereof when the stopper is located at its extreme rearward position;





FIG. 13

is a graph useful in explaining the relationship between the number of articles and the pressing load of a pusher, for comparison between the present invention and a conventional article storage device; and





FIG. 14

is a perspective view of an article rack in the conventional article storage device for an automatic vending machine, in its state storing articles therein.











BEST MODE OF CARRYING OUT THE INVENTION




An article storage device for an automatic vending machine according to an embodiment of the invention will be described below with reference to the accompanying drawings. As shown in

FIGS. 1

to


3


, this article storage device


1


is applied to a so-called see-through automatic vending machine


2


which allows vendible articles actually contained therein, such as canned juice or packed beverages, to be viewed from outside. The automatic vending machine


2


is comprised of a machine body


3


, a main door


4


mounted on the front of the machine body


3


, and a transparent heat insulating door


5


interposed between the main door


4


and the machine body


3


.




On the front of the main door


4


, there are arranged a plurality of money insertion slots


4




a.


When a user desires to buy an article, he can take out a desired article S from a product outlet


4




c


by putting money into one of the money insertion slots


4




a


and then pushing a selection button


4




b.


Further, the user can view each article S via a front window


4




d


forming an article display of the main door


4


and the transparent heat insulating door


5


.




Further, as shown in

FIGS. 2 and 3

, mounted in a storage box


3




a


of the machine body


3


are article racks


10


which are arranged in one column on a left-hand side and two columns on a right-hand side, that is, three columns in all, with eight layers arranged one above another forming each column. Referring to

FIG. 6

, each article rack


10


is placed on a shelf


16


in a manner movable between a retracted position (position designated by symbol A in the figure) in which the rack is retracted to a predetermined location in the machine body


3


and a drawn-out position (position designated by symbol C in the figure) in which the rack has been drawn out forward e.g. for loading it with articles S. As shown in

FIGS. 4 and 5

, each of the article racks


10


is formed with two article passages


11


. In each of the article passage


11


, a large number of articles S of the same kind are placed one behind another in a horizontal row in a front-rear direction each in an upright position. The storage box


3




a


has two elevators


6


arranged in a space in front of the article racks


10


such that the elevators


6


can move up and down between the vicinity of the ceiling of the storage box


3




a


and a shutter


3




b


arranged on the bottom of the same. An article S dispensed from one of the article passages


11


is carried on a carrier plate


6




a


of a corresponding one of the elevators


6


down to the vicinity of the shutter


3




b,


and delivered via the shutter


3




b


to the product outlet


4




c


described above.




Further, as shown in

FIGS. 4 and 5

, each of the article racks


10


has a stopper


12


arranged at a front end thereof in a manner closing the fronts of the article passages


11


,


11


. The stopper


12


is formed of a board of a transparent synthetic resin (e.g. polycarbonate) and driven by a stopper drive mechanism, not shown, between an engagement position (position shown in

FIG. 4

) for engaging a sold article S of the articles S stored in each article passage


11


to stop the same, and a dispensing position, not shown, for dispensing the sold article S from the article passage


11


which is assumed through rotation from the engagement position to retract from the front of the article passage


11


. During a vending operation, the stopper


12


is driven to move from the engagement position to the dispensing position. The article rack


10


has a partition wall


13


having a front end thereof provided with two blocking boards


14


(only one of them is shown in

FIG. 4

) facing the respective article passages


11


. During a vending operation, the blocking board


14


is also pivoted by the stopper drive mechanism to project into the article passage


11


to hold a second article S (positioned next to the foremost one) between the partition wall


13


and the opposed side plate of the article rack


10


.




Referring to

FIGS. 3 and 7

, each shelf


16


has a pair of left and right pushers


15


,


15


projecting downward therefrom and a pair of left and right guide rails


17


,


17


mounted along an underside surface thereof. Each of the pushers


15


is formed of a synthetic resin (e.g. polypropylene) and inserted into a corresponding one of the article passages


11


thereunder for abutting on an article S. Further, the pusher


15


is arranged in a manner such that the same can be moved along the guide rail


17


in the front-rear direction from its extreme rearward position (position of the pusher


15


shown by phantom lines in

FIGS. 3 and 10

) to its extreme forward position (position of the pusher


15


shown by solid lines in the same figures). The extreme forward position is defined by the pusher


15


being engaged with an engaging block


17




a


(see

FIG. 9

) arranged at a front end of the guide rail


17


.




A drive mechanism


20


is provided for each pusher


15


, for constantly urging the above pusher


15


forward to thereby constantly press on the articles S toward the stopper


12


(see FIG.


11


). As shown in

FIGS. 8 and 9

, the drive mechanism


20


is received between an upper case plate


21


and a lower case plate


22


which protrude from the respective top and underside surfaces of the shelf


16


. These case plates


21


,


22


are each constructed to have a small protrusion dimension, i.e. a small thickness. The drive mechanism


20


is connected to the pusher


15


by a wire


19


. The wire


19


extending from the drive mechanism


20


is passed over a small pulley


18


rotatably arranged on the underside surface of a front end of the shelf


16


to make a U-turn and then rigidly fixed to a hook


15




a


formed on the top of the pusher


15


.




As shown in

FIG. 10

, the drive mechanism


20


includes a speed reduction mechanism


23


comprised of a pulley gear


24


, an intermediate gear


25


, and a drum gear


26


, which mesh with one another. The pulley gear


24


, intermediate gear


25


and drum gear


26


of the speed reduction mechanism


23


are rotatably supported on respective axles G


1


, G


2


and G


3


extending between the upper and lower case plates


21


,


22


. The pulley gear


24


is comprised of a pulley


24




a


over which the wire


19


is passed and a gear


24




b


formed integrally on the upper side of the pulley


24




a.


The intermediate gear


25


is comprised of a large gear


25




a


in mesh with the gear


24




b


and a small gear


25




b


integrally formed with the large gear


25




a.


The small gear


25




b


meshes with a gear


26




a


of the drum gear


26


. A cylindrical drum


26




b


is formed integrally on the lower side of the gear


26




a.






On the underside of the gear


26




a


of the drum gear


26


, there are provided two projections


26




c,




26




c


at predetermined positions symmetric with respect to the axle G


3


. Further, under the gear


26




a


of the drum gear


26


, there are arranged two helical tension springs


30


,


30


having an identical spring constant, in parallel with each other. The helical tension springs


30


,


30


have one end portions thereof formed with rings


30




a,




30




a


which are engaged with the projections


26




c,




26




c,


respectively. The other end portions of the helical tension springs are formed with rings


30




b,




30




b


connected respectively to hooks


16




a,




16




a


(only one of which is shown in

FIG. 9

) projecting downward from the underside of the shelf


16


. Each helical tension spring


30


gives the pusher


15


a pressing load to be applied to the articles S. As shown in

FIG. 12

, as the pusher


15


is moved rearward, the helical tension spring


30


is wound around the surface of the drum


26




b


of the drum gear


26


, and when the pusher


15


is positioned at its extreme rearward position, the maximum pressing load is imparted to the pusher


15


. Further, as shown in

FIG. 11

, if the pusher


15


is positioned at its extreme forward position, the minimum pressing load is imparted to the pusher


15


.




The drum gear


26


has a projection


26




d


extending upright from a predetermined location on the top surface of the gear


26




a


thereof, and a switch


27


as a sensor is arranged in the vicinity of the projection


26




d.


The switch


27


cooperates with the projection


26




d


to detect whether the articles S in the article passage


11


are sold out, and includes a switch arm


28


pivotally supported on the axle G


4


, and a switch body


29


. The switch arm


28


has a short arm


28




a


and a long arm


28




b.


The short arm


28




a


is arranged at a location where the same is capable of abutting the projection


26




d,


while the long arm


28




b


is arranged such that the same can abut the switch body


29


to thereby cause the switch


27


to turn on. Further, as shown in

FIG. 11

, the long arm


28




b


has an end thereof engaged with a switch spring


31


which connects two long arms


28




b,




28




b


provided for the left and right article passages


11


,


11


and at the same time urges the long arms


28




b,




28




b


toward each other.




In the drive mechanism


20


, for instance, when an article rack


10


is retracted into the machine body


3


after loading the same with articles S, as shown in FIG.


10


(


a


), each pusher


15


is pressed on by a rearmost one of the articles S received in the article passage


11


, whereby the pusher


15


is moved along the guide rail


17


from its extreme forward position shown by solid lines in the figure to its extreme rearward position shown by phantom lines in the same figure. When the pusher


15


is thus moved, the wire


19


is pulled to thereby rotate the pulley gear


24


in a counterclockwise direction, as viewed in FIG.


10


(


b


), and this torque is transmitted to the intermediate gear


25


via the gear


24




a


and the large gear


25




a


for clockwise rotation of the intermediate gear


25


. Further, the torque of the intermediate gear


25


is transmitted to the drum gear


26


via the small gear


25




b


and the gear


26




b


to rotate the drum gear


26


in the counterclockwise direction. As the drum gear


26


rotates, the helical tension springs


30


are each extended while being wound around the drum


26




b


of the drum gear


26


, whereby the pusher


15


is urged forward via the speed reduction mechanism


23


and the wire


19


. In this state, since the two helical tension springs


30


,


30


having an identical spring constant are connected to predetermined point-symmetrical locations on the gear


26




a


of the drum gear


26


in parallel with each other, as described hereinabove, the two helical tension springs


30


transmit torque to the drum gear


26


in a dynamically well-balanced manner to urge the pusher


15


.




The speed reduction mechanism


23


is configured such that when the drum gear


26


rotates through a predetermined angle (e.g. 120 degrees) from a position shown in

FIG. 11

to a position shown in

FIG. 12

, the pusher


15


is moved over a predetermined distance L (see FIG.


10


(


a


)) from its extreme forward position to its extreme rearward position. In the article storage device


1


, it is possible to secure a longer distance of travel of the pusher


15


with respect to a stroke of each of the helical tension springs


30


through the combination of the speed reduction mechanism


23


constructed as above and the helical tension springs


30


.




In the drive mechanism


20


, the urging force of each helical tension spring


30


and the speed reduction mechanism


23


for urging the pusher, in other words, the pressing load of the pusher


15


for pressing on articles S forward is set such that it has a characteristic shown by solid lines in FIG.


13


. More specifically, as shown in the figure, as the pusher


15


is moved forward with a decrease in the number of the articles S in the article passage


11


, the pressing load of the pusher


15


is more sharply decreased than that of a conventional spiral spring shown by a dotted line in the figure. This prevents the articles S in the article passage


11


from being subjected to a larger pressing load than required, and hence the containers of the articles S are not deformed or broken even if they are made of soft materials.




Further, as shown in

FIG. 12

, when the pushers


15


are positioned at their extreme rearward positions, the switch arms


28


,


28


are pulled by the urging forces of the switch spring


13


such that the long arms


28




b,




28




b


approach each other. In this state, each of the long arms


28




b,




28




b


is in abutment with the switch body


29


to place the switch


27


in an ON state. When the pusher


15


is moved from this position to its extreme forward position, the short arm


28




a


of the switch arm


28


abuts the projection


26




d


of the drum gear


26


, as shown in

FIG. 11

, and the switch arms


28


,


28


pivot such that the short arms


28




a,




28




a


approach each other. This pivotal motion causes the long arm


28




b,




28




b


to separate from the switch body


29


against the urging force of the switch spring


13


, whereby the switch


27


is turned off.




The article storage device


1


is constructed such that the pusher


15


is positioned at its extreme forward position when all the articles in the article passage


11


are sold out. This makes it possible to detect that the articles S in the article passage


11


are sold out, by constantly monitoring a signal from the switch


27


to detect that the switch


27


has turned off.




The operation of the article storage device


1


constructed as above according to the present embodiment will be described. When the article storage device is on standby for vending, with the article rack


10


being in the retracted position in the machine body


3


, and at the same time articles S being fully stored in the article passage


11


, the pusher


15


is positioned at its extreme rearward position, as shown in FIG.


12


. In this state, each helical tension spring


30


is in a most extended state, so that the pressing load applied to the articles S by the pusher


15


is maximum. Further, since the long arm


28




b


is pulled by the urging force of the switch spring


31


, the switch arm


28


of the switch


27


is held in a state abutting on the switch body


29


, whereby the switch


27


is in an ON state.




From this state, when the stopper


12


is rotated toward the dispensing position during a vending operation of the automatic vending machine, the pusher


15


is moved while pressing on the articles S, whereby one of the articles S is dispensed from the article rack


10


. At this time, the pusher


15


is moved forward with a decrease in the number of the articles S. When the pusher


15


is moved forward, the urging force of the helical tension spring


30


causes the wire


19


to be taken up by the pulley


24




a


and at the same time the drum gear


26


is rotated in a direction of contracting the helical tension spring


30


. This contraction of the helical tension spring


30


reduces the pressing load of the pusher


15


(see FIG.


13


). When all the articles S in the article passage


11


are sold out, the pusher


15


is moved to its extreme forward position shown in FIG.


11


. At this time, since the helical tension spring


30


is in a most contracted state, the pressing load of the pusher


15


is minimum (see FIG.


13


). As described above, the pressing load of the pusher


15


can be suitably reduced with a decrease in the number of the articles S, so that it is possible to prevent the articles S in the article passage


11


from being subjected to a larger pressing load than required. Hence, the containers of the articles S cannot be deformed or broken even if they are formed of soft materials.




The switch arm


28


of each switch


27


has the short arm


28




a


thereof brought into contact with the projection


26




d


of the drum gear


26


and pushed thereby through rotation of the drum gear


26


. This causes the switch arm


28


to separate from the switch body


29


against the urging force of the switch spring


31


to a position where the switch arm


28


is inhibited from pressing on the switch body


29


, whereby the switch


27


is turned off. Therefore, by detecting a turn-off operation of the switch


27


, it is possible to detect that the articles S are sold out, and by causing a lamp or the like, not shown, to be flickered as required, it is possible to notify the operator of sellout of the articles S.




In response to the notification of the sellout of the articles S, the operator draws out the article rack


10


to the drawn-out position indicated by symbol C in

FIG. 6

, and loads the rack with articles S. After the loading of the articles, the article rack


10


is retracted to the retracted position in the machine body


3


, indicated by symbol A in the figure. When the article rack


10


is drawn out, the pusher


15


is engaged with the engaging block


17




a


of the guide rail


17


to stop at its extreme forward position, and as the article rack


10


is retracted into the machine body


3


, the pusher


15


is moved rearward by being pressed on by a rearmost one of the articles S received in the article rack


10


. If the article rack is fully loaded with articles S, the pusher


15


is pushed back to its extreme rearward position, whereby the drive mechanism


20


has the helical tension spring


30


fully extended, as shown in FIG.


12


. This makes the pressing load of the pusher


15


maximum. At the same time, the switch arm


28


is held in abutment with the switch body


29


, and hence the switch


27


is turned on to stop flickering of the lamp or the like, not shown, and the sold-out condition of the articles S is cancelled.




As described above, according to the article storage device


1


of the present embodiment, there is provided the drive mechanism


20


which moves the pusher


15


in the front-rear direction between its extreme forward position and its extreme rearward position. This drive mechanism


20


makes it possible to secure a long range of travel of the pusher


15


by cooperation of the two helical tension springs


30


and the speed reduction mechanism


23


as well as cause the pressing load of the pusher


15


to have a desired characteristic. More specifically, the pressing load of the pusher


15


can be suitably reduced with a decrease in the number of the articles S in the article passage


11


. Differently from the conventional article storage device, this prevents the articles S in the article passage


11


from being subjected to a larger pressing load than required, and hence the containers of the articles S cannot be deformed or broken even if they are made of soft materials. Moreover, an article S is gently dispensed during a vending operation, which prevents deformation or breakage of the article S as well as eliminates trouble in the vending operation, thereby ensuring a smooth vending operation of the automatic vending machine.




Further, when all the articles in the article passage


11


are sold out, the pusher


15


is moved to its extreme forward position and the projection


26




a


formed on the drum gear


26


of the speed reduction mechanism


23


presses on the short arm


28




a


of the switch arm


28


, whereby the switch


27


is caused to turn off. By constantly monitoring the signal indicative of the switching operation of the switch


27


, it is possible to detect that the articles S are sold out. Therefore, the component parts of the drive mechanism


20


also serve as component parts of a detecting device for detecting whether the articles S are sold out, so that differently from the conventional article storage device, it is possible to reliably detect whether the articles S are sold out, and at the same time make the detecting device compact in construction without increasing the number of component parts thereof. Furthermore, the drive mechanism


20


is arranged on the shelf


16


on which the article rack


10


is placed, and made compact in construction, as described above. This allows the article storage device


1


to be made compact in construction.




Although in the above embodiment, whether articles S are sold out is detected by detecting a turn-off operation of the switch


27


, this is not limitative, but inversely, the article storage device


1


may be configured such that whether the articles S are sold out is detected by detecting a turn-on operation of the switch


27


. Further, the device for the detection may be constructed by using any of various sensors, such as a photo sensor and the like, so long as the same can detect whether the articles S are sold out.




INDUSTRIAL APPLICABILITY




As described above, according to the article storage device of the invention, it is possible to properly store and dispense articles without causing any deformation or breakage thereof. Further, the device can be made compact in construction and is capable of reliably detecting whether articles are sold out.



Claims
  • 1. An article storage device for an automatic vending machine, comprising:an article rack received within a body of said vending machine and having an article passage for storing a large number of articles placed one behind another in a horizontal row in a front-rear direction; a stopper arranged at a front end of said article passage in a manner movable between an engagement position in which said stopper faces said article passage, for stopping said articles, and a dispensing position in which said stopper is withdrawn from said article passage, for dispensing said articles; a pusher inserted into said article passage in a manner movable in said front-rear direction between an extreme forward position thereof and an extreme rearward position thereof, for urging said articles; and a drive mechanism having a speed reduction mechanism having a plurality of gears meshing with one another, one of said plurality of gears being connected to said pusher, and a helical tension spring attached to one of said plurality of gears in a manner urging said pusher forward via said speed reduction mechanism.
  • 2. An article storage device according to claim 1, wherein a plurality of said article racks are in vertical arrangement, each of said article racks being placed on a shelf provided within said body of said vending machine, in a manner movable in said front-rear direction, said pusher being provided on said shelf on which one of said article racks immediately above a corresponding one of said article racks is placed, in a downwardly protruding manner.
  • 3. An article storage device according to claim 2, wherein said drive mechanism is attached to said shelf.
  • 4. An article storage device according to claim 1, wherein said one of said gears has two said helical tension springs attached thereto in parallel with each other at respective positions symmetric with respect to an axis of rotation thereof, said two said helical tension springs having an identical spring constant.
  • 5. An article storage device according to claim 4, wherein said drive mechanism includes a sensor for detecting whether or not said pusher is at said extreme forward position.
  • 6. An article storage device according to claim 5, wherein said sensor is a switch activated by being pressed on, one of said plurality of gears having a projection formed at a predetermined position, said projection pressing on said switch when said pusher is positioned at said extreme forward position.
  • 7. An article storage device for an automatic vending machine, comprising:a plurality of article racks received within a body of said vending machine such that said article racks are placed on a plurality of shelves arranged in a vertical row, respectively, said articles racks each having an article passage for storing therein a large number of articles placed one behind another in a horizontal row in a front-rear direction; a stopper arranged at a front end of each of article passages of said plurality of article racks in a manner movable between an engagement position in which said stopper faces a corresponding one of said article passages, for stopping said articles, and a dispensing position in which said stopper is withdrawn from said corresponding one of said article passages, for dispensing said articles; a pusher arranged on each of said shelves on which one of said article racks immediately above a corresponding one of said article racks is placed, in a downwardly protruding manner to be inserted into an article passage of said corresponding one of said article racks in a manner movable in said front-rear direction between an extreme forward position thereof and an extreme rearward position thereof, for urging said articles; and a drive mechanism connected to said pusher, for driving said pusher forward.
  • 8. An article storage device according to claim 7, wherein said each of said article racks is arranged such that said each of said article racks can be drawn out of said body of said vending machine.
PCT Information
Filing Document Filing Date Country Kind 102e Date 371c Date
PCT/JP98/01457 WO 00 10/15/1999 10/15/1999
Publishing Document Publishing Date Country Kind
WO99/50804 10/7/1999 WO A
US Referenced Citations (1)
Number Name Date Kind
4667803 Gordon May 1987
Foreign Referenced Citations (2)
Number Date Country
2180527 Apr 1987 GB
8-87672 Apr 1996 JP