This application claims benefit of priority to Japanese Patent Application No. 2018-038109, filed Mar. 3, 2018, the entire content of which is incorporated herein by reference.
The present disclosure relates to common-mode choke coils, and more particularly to a common-mode choke coil having a structure in which two wires are twisted together and wound around a core.
Japanese Unexamined Patent Application Publication No. 2014-216525, for example, describes a common-mode choke coil of interest to the present disclosure. The common-mode choke coil described in Japanese Unexamined Patent Application Publication No. 2014-216525 has a structure in which a first wire and a second wire are twisted together to form a stranded portion that is wound around a core. According to Japanese Unexamined Patent Application Publication No. 2014-216525, by twisting the first and second wires together to form the strand portion, the stray capacitance between the first and second wires can be reduced, and reduction in the coupling coefficient between the coil formed of the first wire and the coil formed of the second wire can be suppressed.
According to Japanese Unexamined Patent Application Publication No. 2014-216525, the number of times the first and second wires are twisted is two or more (see, for example, claim 3). However, Japanese Unexamined Patent Application Publication No. 2014-216525 does not describe in detail the manner in which the first and second wires are twisted together.
An ordinary twisted pair cable includes wires having sufficient strength. Unlike the wires included in a twisted pair cable, wires included in a small coil component more easily break as the number of twist increases. Therefore, in practice, the number of twist needs to be as small as several times per turn.
Accordingly, there is a risk that appropriate electrical balance cannot be achieved between the first and second wires. More specifically, assuming that the core has a quadrangular cross section and has peripheral surfaces including top and bottom surfaces and first and second side surfaces, the number of times the first wire faces outward (or is disposed under the second wire) on the top surface may differ from the number of times the second wire faces outward (or is disposed under the first wire) on the bottom surface that is opposite to the top surface. Also, the number of times the first wire faces outward (or is disposed under the second wire) on the first side surface may differ from the number of times the second wire faces outward (or is disposed under the first wire) on the second surface that is opposite to the first surface.
As a result, the stray capacitance generated in relation to the first wire and the stray capacitance generated in relation to the second wire may differ from each other. In such a case, signals transmitted through the first and second wires are influenced by non-equivalent inductances and capacitances. This may lead to degradation of the mode conversion characteristics of the common-mode choke coil.
Accordingly, the present disclosure is to provide a common-mode choke coil in which first and second wires are twisted together in such a manner that the mode conversion characteristics can be improved.
A common-mode choke coil according to an embodiment of the present disclosure including a core having a shape that extends along a center axis and including peripheral surfaces around the center axis. The peripheral surfaces include a first surface and a second surface that are opposite to each other, and a third surface and a fourth surface that are adjacent to the first surface and the second surface and opposite to each other. The common-mode choke coil further includes a first wire and a second wire that are wound around the peripheral surfaces in same direction, that are not electrically connected to each other, and that are twisted together into a stranded portion.
In one turn of the stranded portion of the common-mode choke coil, a number of times the first wire is disposed outside the second wire on the first surface is equal to a number of times the second wire is disposed outside the first wire on the second surface. Also, a number of times the first wire is disposed outside the second wire on the third surface is equal to a number of times the second wire is disposed outside the first wire on the fourth surface.
In this specification, the positional relationship between the first and second wires is referred to as being “symmetrical” when the number of times the first wire is disposed outside the second wire on one of two opposite surfaces is equal to the number of times the second wire is disposed outside the first wire on the other of the two opposite surfaces, as described above. The first, second, third, and fourth surfaces are defined relative to each other, and may correspond to any of top and bottom surfaces and two side surfaces included in the peripheral surfaces of the core.
According to the embodiment of the present disclosure, preferably, in a plurality of turns of the stranded portion, a number of times the first wire is disposed outside the second wire on the first surface is equal to a number of times the second wire is disposed outside the first wire on the second surface. Also, a number of times the first wire is disposed outside the second wire on the third surface is equal to a number of times the second wire is disposed outside the first wire on the fourth surface.
According to this structure, the number of turns for which the positional relationship between the first and second wires is symmetrical increases. Therefore, the inductances and capacitances of the first and second wires are more equivalent.
The first and second wires are preferably symmetrical in substantially all of the turns. The reason why the first and second wires are described as being preferably symmetrical in “substantially all of the turns” instead of “all of the turns” is because it is difficult to twist the first and second wires as specified from the winding start point to the winding end point.
According to the embodiment of the present disclosure, preferably, a number of twist of the stranded portion is two or less on each of the first, second, third, and fourth surfaces. With this structure, the wires can be twisted with low residual stress, and therefore the mechanical strength and long-term reliability of the wires can be increased.
According to the embodiment of the present disclosure, the core typically has a substantially quadrangular shape in cross section perpendicular to the center axis. However, the following modifications are also possible.
As a first modification, the first surface may be outwardly curved in cross section perpendicular to the center axis of the core.
As a second modification, the first surface may be outwardly bent in cross section perpendicular to the center axis of the core.
In each of the above-described first and second modifications, the second surface may be straight in cross section perpendicular to the center axis of the core, or be symmetrical to the first surface in cross section perpendicular to the center axis.
According to the embodiment of the present disclosure, the first and second wires are arranged so that the signals transmitted therethrough are influenced by inductances and capacitances that are close to each other. Accordingly, a common-mode choke coil having electrical characteristics with good mode conversion characteristics can be provided.
Other features, elements, characteristics and advantages of the present disclosure will become more apparent from the following detailed description with reference to the attached drawings.
A common-mode choke coil 1 according to a first embodiment of the present disclosure will be described with reference to
The common-mode choke coil 1 includes a drum-shaped core member 3 having a core 2. The common-mode choke coil 1 also includes a first wire 4 and a second wire 5 arranged around the core 2. In
The drum-shaped core member 3 is made of a non-conductive material, more specifically, a non-magnetic material such as alumina, a magnetic material such as Ni—Zn-based ferrite, or a resin. The resin may be, for example, a resin containing magnetic powder, such as metal powder or ferrite powder, a resin containing a non-magnetic material, such as silica powder, or a resin containing no filler such as powder. The wires 4 and 5 are, for example, copper wires having a diameter in the range from 0.02 mm to 0.080 mm covered with an electrically insulating resin such as polyurethane, imide-modified polyurethane, polyesterimide, or polyamide-imide.
As illustrated in
The drum-shaped core member 3 includes first and second flange portions 12 and 13 that are respectively connected to first and second end portions of the core 2 at opposite ends of the core 2. First and third terminal electrodes 14 and 16 are provided on the first flange portion 12, and second and fourth terminal electrodes 15 and 17 are provided on the second flange portion 13. The terminal electrodes 14 to 17 are provided on the surfaces of the flange portions 12 and 13 that face in the same direction as the bottom surface 9 of the core 2. The terminal electrodes 14 to 17 are formed by, for example, baking conductive paste, plating conductive metal, or attaching conductive metal pieces. In the case where the terminal electrodes 14 to 17 are formed by baking conductive paste, conductive paste containing silver as a conductive component, for example, may be used as the conductive paste to be baked. In addition, the baked conductive paste is successively plated with copper, nickel, and tin as appropriate.
End portions of the first wire 4 are connected to the first and second terminal electrodes 14 and 15 by, for example, thermocompression bonding or laser welding. End portions of the second wire 5 are connected to the third and fourth terminal electrodes 16 and 17 by, for example, thermocompression bonding or laser welding.
The common-mode choke coil 1 may further include a plate-shaped core member 18. Similar to the drum-shaped core member 3, the plate-shaped core member 18 may also be made of, for example, a non-magnetic material such as alumina, a magnetic material such as Ni—Zn-based ferrite, or a resin. Also for the plate-shaped core member 18, the resin may be, for example, a resin containing magnetic powder, such as metal powder or ferrite powder, a resin containing non-magnetic material, such as silica powder, or a resin containing no filler such as powder. In the case where the drum-shaped core member 3 and the plate-shaped core member 18 are made of a magnetic material, the plate-shaped core member 18 may be arranged to connect the first and second flange portions 12 and 13 so that the drum-shaped core member 3 and the plate-shaped core member 18 form a closed magnetic circuit.
Most parts of the first wire 4 and the second wire 5 excluding the end portions connected to the above-described terminal electrodes 14 to 17 and portions near the end portions are twisted together to form a stranded portion. Normally, the first wire 4 and the second wire 5 are twisted together while being wound around the core 2. The first wire 4 and the second wire 5 that form the stranded portion are helically wound substantially the same number of turns around the core 2 in the same direction. As above-described, the first wire 4 and the second wire 5 are covered with an insulating material, and are therefore not electrically connected to each other. The first wire 4 and the second wire 5 may include portions that are not twisted together in regions outside the end portions connected to the terminal electrodes 14 to 17 and portions near the end portions.
Although the stranded portion 19 illustrated in
Referring to
Similar to
Referring to
On the top surface 8, the first wire 4 and the second wire 5 are twisted 540 degrees and the number of twist is 1.5, which is a multiple of 0.5. The number of times the first wire 4 is disposed outside the second wire 5 is two, and the number of times the second wire 5 is disposed outside the first wire 4 is one.
On the second side surface 11, the first wire 4 and the second wire 5 are twisted 360 degrees and the number of twist is 1, which is a multiple of 0.5. The number of times the first wire 4 is disposed outside the second wire 5 is one, and the number of times the second wire 5 is disposed outside the first wire 4 is one.
On the bottom surface 9, the first wire 4 and the second wire 5 are twisted 540 degrees and the number of twist is 1.5, which is a multiple of 0.5. The number of times the first wire 4 is disposed outside the second wire 5 is one, and the number of times the second wire 5 is disposed outside the first wire 4 is two.
The above-described arrangement has the following features.
With regard to the first side surface 10 and the second side surface 11 that are opposite to each other, the number of times the first wire 4 is disposed outside the second wire 5 on the first side surface 10 is one, and is equal to the number of times the second wire 5 is disposed outside the first wire 4 on the second side surface 11. From another point of view, the number of times the first wire 4 is disposed outside the second wire 5 on the second side surface 11 is one, and is equal to the number of times the second wire 5 is disposed outside the first wire 4 on the first side surface 10.
Also, with regard to the top surface 8 and the bottom surface 9 that are opposite to each other, the number of times the first wire 4 is disposed outside the second wire 5 on the top surface 8 is two, and is equal to the number of times the second wire 5 is disposed outside the first wire 4 on the bottom surface 9. From another point of view, the number of times the first wire 4 is disposed outside the second wire 5 on the bottom surface 9 is one, and is equal to the number of times the second wire 5 is disposed outside the first wire 4 on the top surface 8.
On the top surface 8 and the bottom surface 9, the total number of times the first wire 4 is disposed outside the second wire 5 and the total number of times the second wire 5 is disposed outside the first wire 4 are both three. Similarly, on the first and second side surfaces 10 and 11, the total number of times the first wire 4 is disposed outside the second wire 5 and the total number of times the second wire 5 is disposed outside the first wire 4 are both two.
The wires 4 and 5 are preferably wound around the peripheral surfaces of the core 2 while the wires 4 and 5 are twisted in the above-described manner by using a winding device capable of changing the number of twist per unit length for each of the first side surface 10, the top surface 8, the second side surface 11, and the bottom surface 9. More specifically, the winding device is capable of changing the twisting speed and winding speed for each of the first side surface 10, the top surface 8, the second side surface 11, and the bottom surface 9.
In the above-described arrangement, the positional relationship between the first wire 4 and the second wire 5 on one of two surfaces that are opposite to each other is symmetrical to the positional relationship between the first wire 4 and the second wire 5 on the other of the two surfaces. In such a case, the signals transmitted through the first wire 4 and the second wire 5 are influenced by equivalent inductances and capacitances. Thus, the common-mode choke coil 1 has electrical characteristics with good mode conversion characteristics.
The first wire 4 and the second wire 5 are included in an embodiment of the present disclosure as long as they are symmetrical as described above in a single turn of the stranded portion in which the first wire 4 and the second wire 5 are twisted together. However, as the number of turns for which the first wire 4 and the second wire 5 that are twisted together are symmetrical increases, the inductances and capacitances of the first wire 4 and the second wire 5 become more equivalent. Therefore, the first wire 4 and the second wire 5 are preferably symmetrical as described above over a plurality of turns of the stranded portion. More preferably, the first wire 4 and the second wire 5 are preferably symmetrical in substantially all of the turns of the stranded portion.
More specifically, with regard to the first side surface 10 and the second side surface 11 that are opposite to each other, the number of times the first wire 4 is disposed outside the second wire 5 on the first side surface 10 is one. Also, the number of times the second wire 5 is disposed outside the first wire 4 on the second side surface 11 is zero.
Also, with regard to the top surface 8 and the bottom surface 9 that are opposite to each other, the number of times the first wire 4 is disposed outside the second wire 5 on the top surface 8 is one. Furthermore, the number of times the second wire 5 is disposed outside the first wire 4 on the bottom surface 9 is two.
On the top surface 8 and the bottom surface 9, the total number of times the first wire 4 is disposed outside the second wire 5 is two, and the total number of times the second wire 5 is disposed outside the first wire 4 is four. On the first and second side surfaces 10 and 11, the total number of times the first wire 4 is disposed outside the second wire 5 is two, and the total number of times the second wire 5 is disposed outside the first wire 4 is zero.
In the above-described arrangement, the number of times one of the first wire 4 and the second wire 5 is disposed outside the other differs between the surfaces that are opposite to each other. In this case, different stray capacitances are generated in the first wire 4 and the second wire 5. As a result, the signals transmitted through the first wire 4 and the second wire 5 are influenced by non-equivalent inductances and capacitances, and the mode conversion characteristics of the common-mode choke coil are degraded.
In the above-described first embodiment, the core 2 has a quadrangular shape with four straight sides in cross section perpendicular to the center axis of the core 2. However, modifications illustrated in
As a modification of the core 2c illustrated in
As a modification of the core 2d illustrated in
In
In the embodiments illustrated in
In addition, when the top surface 8 and the bottom surface 9 are not symmetrical as in the embodiments illustrated in
In the embodiments illustrated in
Although the embodiments of the present disclosure have been described with reference to the drawings, various modifications are possible within the scope of the present disclosure.
For example, although the stranded portion of the first wire 4 and the second wire 5 is wound around the core 2 in a single layer in
When the number of layers is two or more, the first wire 4 and the second wire 5 may be twisted together such that the first wire 4 and the second wire 5 are symmetrical in at least one of the layers. When, for example, the first wire 4 and the second wire 5 are symmetrical in the outermost layer, the first wire 4 and the second wire 5 are equivalently influenced by the objects around the common-mode choke coil 1, such as the mounting board and components adjacent to the common-mode choke coil 1. When the first wire 4 and the second wire 5 are symmetrical in an inner layer, the first wire 4 and the second wire 5 in the inner layer are equivalently influenced by the first wire 4 and the second wire 5 in the layers inside and outside the inner layer.
It is to be noted that the above-described embodiments are illustrative and that the structures in different embodiments may be partially replaced or combined.
While some embodiments of the disclosure have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the disclosure. The scope of the disclosure, therefore, is to be determined solely by the following claims.
Number | Date | Country | Kind |
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2018-038109 | Mar 2018 | JP | national |