The present invention relates to a communication member that constitutes an opening of a medical container containing a liquid such as a drug solution; and a medical container using the communication member.
Examples of medical containers include a medical container containing a drug solution for an intravenous drip, a medical container containing a nutritional supplement (also called “high-calorie infusion solution”) supplied to the central vein, and the like. These medical containers are composed of a container body made of a flexible sheet material and a liquid discharge port provided for discharging the drug solution or the like present in the container body out of the container body.
The liquid discharge port is composed of a tube that is welded and fixed to the container body by being sandwiched by a sheet material, a sealing member that seals an end of the tube located outside the container body, and the like. A plug into which a metal injection needle, a resin introducer needle or the like can be inserted is used as the material for the sealing member. The plug is made of, for example, a synthetic rubber or a thermoplastic elastomer. The tube is a relatively-hard molded product made of plastic, for example.
However, when a puncturing member with a sharp tip such as a metal injection needle or a resin intruder needle is used, there is a risk that the drug solution may be contaminated with chips that are chipped away from the plug when puncturing the plug with the puncturing member. Further, the use of the puncturing member with a sharp tip always is accompanied by a danger of accidental punctures.
Therefore, it may be considered that a valve into which an insertion member without a sharp tip can be inserted is used as the sealing member instead of the plug. An insertion hole that passes through the valve in its thickness direction is formed in advance. Thus, when storing the drug solution or the like, it is necessary to prevent the drug solution from coming into contact with outside air or a leakage of the drug solution from the container through the insertion hole. Furthermore, when the drug solution or the like is stored in a state of being in contact with the sealing member, there is a risk that some parts of the sealing member may be eluted into the drug solution or the like.
With the foregoing in mind, the present invention provides a communication member for a medical container that can prevent the contamination of a liquid such as a drug solution with chips and accidental punctures, has excellent stability in storing the drug solution or the like, can be produced easily, and can communicate with an insertion member with an adequate force; and a medical container using the communication member.
The communication member for a medical container of the present invention is a communication member for a medical container capable of allowing communication between the inside and the outside of a container body containing a liquid in a state of being fixed to the container body. The communication member includes: a disc-shaped valve having an insertion hole; a tubular body supporting the valve; and a closing film for dosing a bore of the tubular body in the bore and in the vicinity of the valve. The tubular body and the dosing film are molded integrally. A groove that passes through a center of the dosing film is formed on either a surface of the dosing film on a valve side or a surface opposite to the valve side. A pair of ribs are formed on a surface opposite to a surface of the dosing film on which the groove is formed. One of the pair of ribs is formed on one of the two areas that are divided by a straight line whose longitudinal direction is same as that of the groove and which passes through the center of the closing film, and the other rib is formed on the other area.
Further; the communication member for a medical container of the present invention is a communication member for a medical container capable of allowing communication between the inside and the outside of a container body containing a liquid in a state of being fixed to the container body. The communication member includes: a disc-shaped valve having an insertion hole; a tubular body supporting the valve; and a closing film for closing a bore of the tubular body in the bore and in the vicinity of the valve. The tubular body and the closing film are molded integrally. A groove that passes through a center of the closing film is formed on either a surface of the closing film on a valve side or a surface opposite to the valve side. A plurality of ribs are formed on a surface opposite to a surface of the closing film on which the groove is formed, and between both ends of each of the ribs, a tip of an end that is closer to the center of the closing film is in the vicinity of the center of the closing film or located at the center. Each of the ribs is formed along a straight line that passes through the center of the closing film and has a predetermined angle with respect to a longitudinal direction of the groove, and the plurality of ribs are disposed at an equal angular interval in a circumferential direction of the closing film.
The medical container of the present invention includes: a container body; the communication member of the present invention being fixed to the container body and allowing communication between the inside and the outside of the container body; and a liquid present in the container body.
In one preferred example of the communication member for a medical container of the present invention, each of the pair of ribs is formed along a straight line that passes through the center of the dosing film and has a predetermined angle with respect to the longitudinal direction of the groove.
In one preferred example of the communication member for a medical container of the present invention, the groove has a width that decreases as it get closer to the bottom. In a particularly preferred example, the cross-sectional shape of the groove in its width direction at the bottom is V-shaped.
In one preferred example of the communication member for a medical container of the present invention, the communication member further includes a cover member that interposes the valve together with the tubular body and covers a periphery of an outer surface of the valve.
In one preferred example of the communication member for a medical container of the present invention, the pair of ribs are formed symmetrically with respect to the center of the dosing film.
In one preferred example of the communication member for a medical container of the present invention, between both end portions of each of the ribs, a tip portion of an end portion that is closer to the center of the dosing film has a width that decreases as it gets closer to a tip, and the tip of each of the ribs is on a straight line whose longitudinal direction is the same as that of each of the ribs and which passes through the center of the dosing film. More preferably, the tip is pointed.
In one preferred example of the communication member for a medical container of the present invention, the tip of the end of each of the ribs that is closer to the center of the dosing film is in the vicinity of the center of the closing film or located at the center, and more preferably the tips of the pair of ribs are coupled to each other at the center of the dosing film.
In one preferred example of the communication member for a medical container of the present invention, the pair of ribs are both formed along one straight line that passes through the center of the dosing film and has a predetermined angle with respect to the longitudinal direction of the groove. In this case, it is preferable that the straight line is orthogonal to the longitudinal direction of the groove.
In one preferred example of the communication member for a medical container of the present invention, the dosing film and the tubular body include at least one type of resin selected from a group consisting of polyethylene, polypropylene, cyclic polyolefin, polyethylene terephthalate, and polyvinyl chloride.
In one preferred example of the communication member for a medical container of the present invention, one or more arc-shaped grooves are formed on the periphery of the surface of the closing film on which the groove is formed. More preferably, at least one of the one or more arc-shaped grooves is coupled to the groove.
Next, the present invention will be described in more detail with reference to the drawings.
In Embodiment 1, one example of the communication member for a medical container of the present invention (hereinafter referred also to as simply “the communication member”) and one example of the medical container using the communication member will be described.
As shown in
As shown in
As shown in
It should noted that “the vicinity of the valve 2” refers to a position range in which the dosing film 4 can be pierced through with the insertion member 10 inserted into the insertion hole 2a. Thus, the dosing film 4 may be in contact with the valve 2, for example.
It is preferable that the material of the tubular body 3 is a rigid material so as to easily support the valve 2 together with a cover member 5, which will be described below. For example, it is preferable that the material is rigid plastic including resins, such as polypropylene, polyethylene, polycarbonate, and polyvinyl chloride. Since the dosing film 4 is molded integrally with the tubular body 3 using the following method, the material of the dosing film 4 is naturally the same as that of the tubular body 3.
Examples of the method of molding the tubular body 3 and the dosing film 4 include an injection molding method.
As shown in
It should be noted that, as shown in
Next, one example of the dosing film 4 will be described with reference to FIGS. 6 to 7.
As shown in
As shown in
It should be noted that in the example shown in
Further, as shown in
As shown in
Although the number of the arc-shaped grooves 4c is not particularly limited, it is preferable that the number of the arc-shaped grooves is two as shown in
When the number of the arc-shaped groove 4c is one, as shown in
The groove 4a, the ribs 4b, and the arc-shaped groove 4c are formed when the dosing film 4 is molded integrally with the tubular body 3. Thus, the communication member 1 including the dosing film 4 can be produced without increasing the number of the steps. Furthermore, since a conventionally known molding method can be used, the production is easy.
The cross-sectional shape of the groove 4a in its width direction is not particularly limited, and it may be U-shaped, semicircular, concave, or the like. However, it is preferable that the groove 4a has a width that decreases as it gets closer to the bottom so as to allow the stress to concentrate in the vicinity of the center X, and it is particularly preferable that the cross-sectional shape of the groove 4a in the width direction is V-shaped.
Examples of the cross-sectional shape of the ribs 4b in the width direction include inverse-triangular, semicircular, square, and the like.
Although one example of the closing film 4 that constitutes the communication member according to the present embodiment has been described with reference to
Further, it is preferable that the straight line whose longitudinal direction is same as that of each of the ribs 4b and which passes through the center Xis orthogonal to the longitudinal direction of the groove 4a since the stress is likely to concentrate on a straight line that links the tips Y of the pair of ribs. However, as shown in
As shown in
As shown in
The largest thickness t3 of the closing film 4 at the portions on which the ribs are formed is not particularly limited as long as the effects due to providing the ribs 4b are obtained.
Although a thickness t4 of the closing film 4 at the portion on which none of the arc-shaped groove 4c, the groove 4a, and the ribs 4b is formed varies from material to material of which the closing film 4 is made, it is preferable that the thickness is from 0.2 to 1 mm. This is because too large thickness results in an increase in a penetration resistance and too small thickness makes molding of the film difficult by using an intrusion molding method.
When the insertion member 10 (see
As shown in
It is preferable that the end surface of the tubular body 3 in contact with the valve 2 is provided with an annular rib 32 that is formed circularly along the inner periphery of the tubular body 3. In this manner, when the annular rib 32 is formed on the end surface, it is possible to prevent liquid leakage between the valve 2 and the tubular body 3 when the insertion member 10 (see
As shown in
In the case where the insertion member 10 is a male luer with a 6/100 tapered surface as defined by the international standard (ISO594-1), it is preferable that the fitting hole 52 has a diameter D1 of from 3.9 to 4.4 mm (see
It is preferable that the cover member 5 has a sufficient strength so that the cover 5 is not cracked even when the insertion member 10 is fitted tightly in the fitting hole 52. On this account, it is preferable that the cover 5 is made of polyacetal, polypropylene, polyimide, polyethylene terephthalate, polybutylene terephthalate, or the like, for example.
As shown in
A description will be given of the relationship between the length L0 of the slit (see
Although the above description has illustrated an example of the groove 4c being formed on the surface of the closing film 4 on the valve 2 side, and the ribs 4b being formed on the opposite surface, the ribs 4b may be formed on the surface of the dosing film 4 on the valve 2 side and the groove 4a may be formed on the opposite surface. When forming the arc-shaped groove 4a in this case, the arc-shaped groove 4a is formed on the periphery of the surface of the dosing film 4 on which the groove 4a is formed.
Further, although the above description has illustrated one example of the communication member of the present invention with reference to an example of the pair of ribs being formed along one straight line that passes through the center of the closing film, the communication member of the present invention is not limited to such a configuration. As long as the stress concentrates at the center X, the pair of ribs may be formed respectively along separate straight lines that pass through the center of the closing film.
Although the above description has illustrated one example of the communication member of the present invention with reference to an example of including two ribs, the communication member of the present invention is not limited to such a configuration. The communication member of the present invention may include three or more ribs. As long as one of the pair of ribs that are selected from the three or more ribs is formed on one of the two areas that are divided by the straight line whose longitudinal direction is the same as that of the groove and that passes through the center of the closing film, and the other rib is formed on the other area, it is within the scope of the present invention. Also in this case, it is further preferable that the tips of the ribs are coupled to each other at the center of the dosing film.
Further, as shown in
The number of the groove 4a is not limited to one and two or more of the grooves 4a that intersect with each other at the center X may be formed.
In Embodiment 2, one example of a medical container using the communication member according to Embodiment 1 will be described with reference to
As shown in
The material of the container body 30 is not particularly limited and examples of the material include a flexible sheet material. Examples of the sheet material include vinyl chloride resin, polyethylene, ethylene-vinyl acetate copolymer, polyester, polybutadiene, polypropylene, polyamide, ethylene-methacrylate copolymer, polyethylene terephthalate, nylon (trade name) and the like. The thickness of the sheet material 2 is also not limited, and the thickness of, for example, about from 0.1 to 0.4 mm is suitable.
The shape of the container body 30 is also not particularly limited, and the container body 3 may be, for example, rectangular, elliptical, and the like. It is preferable that the lower side of the container body 30 is inclined slightly toward the communication member 1 so that the drug solution or the like present in the medical container 100 can flow easily into the communication member 1.
The method of fixing the communication member 1 to the container body 30 is not particularly limited and a conventionally-known method may be used.
As described above, according to the present invention, it is possible to provide a communication member for a medical container that can prevent the contamination of a drug solution with chips and accidental punctures, has excellent stability in storing the drug solution or the like, can be produced easily, and can communicate with an insertion member with an adequate force; and a medical container using the communication member.
The communication member for a medical container of the present invention can prevent contamination of a drug solution with chips and accidental punctures when used as a component of a medical container. Further it is possible to ensure stability in storing the drug solution or the like. Furthermore, since it can be produced easily and can communicate with an insertion member with an adequate force, it is suitable as a communication member of a medical container.
Number | Date | Country | Kind |
---|---|---|---|
2006-282928 | Oct 2006 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/JP2007/070269 | 10/17/2007 | WO | 00 | 4/16/2009 |