Field of the Invention
The present invention is directed generally to communications connector systems and related structures.
Description of the Related Art
A transmission line may have a first end opposite a second end. The second end may be attached to a load and referred to as a “load” end. The first end may be connected to a signal source. If the transmission line has constant impedance along its length, the transmission line will not reflect signals.
However, the time-rate-of-change in electrical signals, by nature, creates changing and propagating electric and magnetic fields along a transmission line. The objective of a transmission line is to contain these fields and to deliver them from one point in space to another and minimize the affect of external fields on the integrity of signal transmission along the line.
There are several ways to contain these fields along what is commonly known by those of ordinary skill in the art as Transverse Electric and Magnetic (“TEM”) transmission lines, e.g., lines having electrical conductors along the length of the line.
One TEM transmission line structure having shielded wires is known as a coaxial line where one conductor is tubular and shares the same axis with a second “coaxial” conductor. The tubular conductor is commonly called a “shield” and the other conductor is called the “center conductor.” Any voltage field created by the center conductor is intercepted by the shield, and any magnetic field generated by the center conductor is cancelled by the return of the same current from the load end thereby containing the electric and magnetic fields along the line. Since each conductor in this coaxial transmission line is not treated equally, it is called an unbalanced transmission line.
Alternatively, another TEM type transmission line structure is a differential wire pair transmission line. With differential transmission lines, the electric and magnetic fields are approximately cancelled by identical conductors (e.g., wires) with exactly opposite signals that share nearly the same space. The electric and magnetic fields are thus mostly contained in or around the conductors and a nearly insignificant portion of each field escapes the region near these “paired” conductors. This is called a balanced, or differential, transmission line. At a cost, a shield can be added to this differential pair to contain the “nearly insignificant” leakage field to the point where it can become insignificant.
In the process of a transmission line guiding electrical energy from one point to another, the electrical energy is in the form of varying voltages and currents that relate to each other by means of the impedance, which may be characteristic of a transmission line. Just as “Ohm's Law” applies to Direct Current (“DC”), characteristic impedance applies to time variant signals by setting the ratio of voltage to current on an infinitely long transmission line. It is symbolized by “Zo” and expressed in units of “Ohms.” Ideally this would be a simple injection of a signal into the “source end” of the transmission line and, after some propagation delay, the same signal arrives at the “load end” of the transmission line. Changes in, or discontinuities of, the transmission line's impedance, however, may cause some of the signal to reflect back upon itself. As understood by those of ordinary skill in the art, such reflection is described by the reflection coefficient, which preferably is zero:
The subscripted Z's above are load-side and source side-impedances.
These reflections can occur anywhere along the TEM transmission line. There are usually many reflections in a TEM line. Such reflections are created by imperfections in the transmission cable uniformity which may be caused by a variety of reasons including imperfections in the manufacturing process, “dimensional” damage, conductor termination at connectors or transmission between source/generator and load/receiver that is unmatched to the transmission line's characteristic impedance.
The reflections in TEM transmission lines of various delays, amplitudes and spectral energies combine to obscure the original forward propagating signal. To minimize signal reflections and maximize the delivery of an unadulterated signal along the TEM transmission line, the transmission line system must be terminated by connectors at both ends of the line that maintain impedances equal to the characteristic impedance of the transmission line.
Although there are specific formulae that designate the impedance for different transmission line configurations, fundamentally the formula below indicates the parameters affecting the impedance of transmission lines:
The above formula indicates that the transmission line impedance will be lower if unit-length capacitance (represented by variable “C”) increases, or vice versa. Unit-length inductance (represented by variable “L”) typically does not change because materials associated with transmission lines typically do not have magnetic permeability characteristics that are different from “free space” which would alter this baseline inductance.
However, common insulator/dielectric materials that may surround a transmission line do alter free space permittivity and may alter capacitance. Geometric distances between the two conductors of a transmission line are easily altered and such alteration may also alter capacitance as reflected in the following formula:
The above formula indicates that for a small but constant area, the capacitance increases as distance (represented by variable “d”) decreases. The variable “∈” represents a permittivity constant for the material in the vicinity of the transmission line and increases with increasing capacitance.
In sum, for a given dielectric material, the distance between two conductors of a transmission line affects the characteristic impedance of the cable and, in turn, would also affect the reflection of the transmission line if the capacitance changes along the longitudinal distance of the transmission line.
Excluding manufacturing non-uniformities and cable damage, the typical cause of unwanted reflections in a transmission line system is the dielectric and dimensional disturbance caused by connections that interrupt the geometry of transmission line cabling. This occurs because the cable must be cut and disassembled, usually involving splaying of the shield and wire (or wires if differential), thus causing a disturbance to the dielectric and the conductor spacing.
Any shielding of the differential pair of a transmission line may also affect the capacitance between the two differential conductors of the pair thereby creating reflections as discussed above. Moreover, if such a shield is a metal foil, it will usually expand away from the wire or wire pairs, but may also be cut or torn irregularly at one or more points along the transmission line thereby creating non-uniformities and mismatches between the transmission line, its shield, and any shielding provided by the connectors to which the transmission line may be connected.
In the case of a coaxial transmission line, the shield is one of the two transmission line conductors. In the case of a differential pair, however, the conductive shield is typically positioned intermediate the differential pair conductors and the cable jacket that may act as a capacitive stepping-stone, or shunt, that profoundly affects the sum-total capacitance between the transmission line's conductor pair thereby affecting the impedance of the system in a connector termination zone.
Traditionally, the use of a single drain wire to ground transmission lines operating at lower operational bandwidths/frequencies sufficed for adequate performance of a shielded transmission line. At higher operational bandwidths/frequencies, however, where the foil ends and the drain wire continues, the drain wire simply introduces a constriction in the cable ground. The gap between the end of the foil and the shielded connector becomes an unwanted aperture at these wavelengths.
If the length of this “disrupted shield” impedance discontinuity is significantly shorter than the shortest wavelength transmitted by the differential transmission line, the impedance will essentially go undetected because the low-to-high reflection and the high-to-low reflection at each end of the short discontinuity will cancel each other. However, shielding effectiveness would be disrupted if the shield was deformed so as to uncover a portion of the transmission line wires it originally encompassed.
As bandwidth needs increase, frequencies transmitted increase, and the wavelengths become shorter. Reflections at either end of the impedance discontinuity are no longer close enough together to be near enough to 180 degrees (or PI radians) out of phase, thus the low-to-high reflection and the high-to-low reflection will not cancel one another sufficiently to go unnoticed. Therefore, the system becomes vulnerable to shorter and shorter discontinuities and more care needs to be taken.
Thus, a need exists for devices configured to minimize reflections attributable to a connector termination zone, including disturbances caused by cable shielding, and the process of assembling a connector onto the end of a transmission line. A need also exists to improve the effectiveness of cable shielding by improved continuity of the shield in the vicinity of the disturbance created by assembling the end of the cable to a connector. A need also exists to reduce the dependency on an inductive drain wire to ground the shielding of a cable. The present application provides these and other advantages as will be apparent from the following detailed description and accompanying figures.
Both foiled twisted pair (“FTP”) and shielded twisted pair (“STP”) type cables include individually wrapped wire pairs. Small form factor pluggable (“SFP”) cables include wire pairs that, while not twisted together, are individually wrapped. Specifically, each wire pair is wrapped in a conductive pair shield. Also, unfortunately, dealing with the pair shields adds complexity and cost to terminating such cables at communication connectors because end portions of the pair shields must be removed to provide access to end portions of the wire pairs. Unfortunately, removing the end portions of the pair shields removes the desirable shielding provided by the pair shields.
For example, when a cable is terminated at a communication connector, the pair shields may be allowed to simply “float” electrically. This is generally not recommended due to the longitudinal resonant nature of the “floating” pair shields. Sometimes, the end portions of the pair shields are removed in an uncontrolled manner that leaves an indeterminate exposure region along the unshielded end portions of the wire pairs. However, if the cable includes a drain wire, a metal to metal connection may be achieved by connecting the drain wire to the connector, which will relieve at least some of the problems associated with allowing the pair shields to float. Unfortunately, the drain wire does not help control high frequency transmission parameters in the same manner as the pair shields. Some prior art communication connectors include a metallic assembly (e.g., housing) that includes a depression that may re-encompass the exposed portions of wire pairs that extend beyond the pair shielding. This solution avoids a large “leaky” exposed region; however, there still is an “impedance lump.”
Therefore, a need exists for methods and structures that reinstate the pair shielding at the exposed end portions of the wire pairs.
Initially, as manufactured, the shield within a cable is intimately compressed against the insulation of the wire, or “wires” in the instance of a differential transmission line. If this shield is removed, it is easy to reinstate because the surface of the wire insulation is a definitive barrier to inward movement of a new compliant metal piece that will replace the shield that was once there prior to being disturbed or removed. A compliant metal piece such as a piece of metallic foil or wire braid, metallic wool, metallic powder, or even liquid metal such as Mercury or molten Tin, could act as a replacement shield that is inwardly limited by the wire insulation. Longitudinally, on the cable side of this “termination” assembly, the replacement shield will overlap the entire region where the original shield will either be disturbed or removed in some chaotic manner. The connector side of this replacement shield will be accurately defined so as to end in a location that will allow the conductive components of the conductor to pick up that shield's function as it relates to impedance control and its electrical connection.
At the scale of typical cable and related foil, considerable transverse (radial) pressure must be applied to cause even 0.002″ foil with 0.001″ plastic film along with some adhesive to reform back onto the wire insulator surface. To accomplish this, a corset-like device may be used to generate forces in the desired direction(s). For example, referring to
The complexity of the reinstated shield assembly 1000 may vary depending upon the quality of the shield reinstatement desired for the application. For example, referring to
Returning to
Referring to
In the embodiment illustrated, cutouts or recesses 1058A-1058D are formed in the compressible member 1020. The recesses 1058A and 1058B are formed in the first side portion 1064, and the recesses 1058C and 1058D are formed in the second side portion 1066. In the embodiment illustrated, the recesses 1058A-1058D are each generally V-shaped, which gives each of the first and second side portions 1064 and 1066 a generally W-shaped profile when viewed from in front of (or behind) the compressible member 1020. However, this is not a requirement.
The compressible member 1020 includes the plurality of spaced apart inwardly extending slits 1068A-1068D that extend between the front and rear portions 1060 and 1062. In the embodiment illustrated, the slits 1068A and 1068B are each formed along the first side portion 1064 and include openings 1069A and 1069B, respectively, that extend along the first side portion 1064 between the front and rear portions 1060 and 1062. The slits 1068C and 1068D are each formed along the second side portion 1066 and include openings 1069C and 1069D, respectively, that extend along the second side portion 1066 between the front and rear portions 1060 and 1062. In the embodiment illustrated, the openings 1069A-1069D are positioned in the recesses 1058A-1058D, respectively. The compressible member 1020 is sufficiently flexible to allow the openings 1069A-1069D to be widened and/or pressed closed.
Optionally, the compressible member 1020 includes the open-ended spaced apart through-channels 1078A-1078D that extend between and are open at the front and rear portions 1060 and 1062. In such embodiment, the slits 1068A-1068D extend into the through-channels 1078A-1078D, respectively. Thus, the slits 1068A and 1068B provide inwardly extending throughways or passages into the through-channels 1078A and 10786, respectively, from the first side portion 1064. Similarly, the slits 1068C and 1068D provide inwardly extending throughways or passages into the through-channels 1078C and 1078D, respectively, from the second side portion 1066.
In the embodiment illustrated in
In embodiments in which the first electrically conductive member 1030 is constructed from a flexible material (e.g., foil), the portions of the intermediate portion 1088 that line the recesses 1058A and 10586 may be characterized as being slack. When the compressible member 1020 is stretched or otherwise changes shape, the presence of this slack portion allows the intermediate portion 1088 to straighten to accommodate the change in shape.
The portion of the intermediate portion 1088 that lines the slit 1068A (and the through-channel 1078A, if present) may be characterized as forming a first loop “L1,” and the portion of the intermediate portion 1088 that lines the slit 10686 (and the through-channel 10786, if present) may be characterized as forming a second loop “L2.” Turning to
In the embodiment illustrated in
In embodiments in which the second electrically conductive member 1032 is constructed from a flexible material (e.g., foil), the portions of the intermediate portion 1098 that line the recesses 1058C and 1058D may be characterized as being slack. When the compressible member 1020 is stretched or otherwise changes shape, the presence of this slack portion allows the intermediate portion 1098 to straighten to accommodate the change in shape.
The portion of the intermediate portion 1098 that lines the slit 1068C (and the through-channel 1078C, if present) may be characterized as forming a third loop “L3,” and the portion of the intermediate portion 1098 that lines the slit 1068D (and the through-channel 1078D, if present) may be characterized as forming a fourth loop “L4.” Turning to
The wires 1101-1108 are arranged in four wire pairs that may optionally be twisted together in an arrangement often referred to as “twisted pairs”. A first wire pair “P1” includes the wires 1104 and 1105. A second wire pair “P2” includes the wires 1101 and 1102. A third wire pair “P3” includes the wires 1103 and 1106. A fourth wire pair “P4” includes the wires 1107 and 1108. The wires 1101-1108 are housed inside an outer cable sheath 1110 typically constructed from an electrically insulating material.
Each of the wire pairs “P1” to “P4” serves as a conductor of a differential signaling pair wherein signals are transmitted thereupon and expressed as voltage and/or current differences between the wires of the wire pair. A wire pair can be susceptible to electromagnetic sources including another nearby cable of similar construction. Signals received by the wire pair from such electromagnetic sources external to the cable's jacket are referred to as “alien crosstalk.” The wire pair can also receive signals from one or more wires of the three other wire pairs within the cable's jacket, which is referred to as “local crosstalk” or “internal crosstalk.”
Optionally, the cable “C1” may include a conventional drain wire (not shown). The drain wire may pass through or alongside the compressible member 1020. As is appreciated by those of ordinary skill in the art, the drain wire (not shown) may be connected to a frame (not shown) of a communications connector (e.g., an outlet 1300 depicted in
Optionally, the cable “C1” may include a conventional cable shield (not shown) that extends inside the outer cable sheath 1110 and surrounds all four of the wire pairs “P1” to “P4.” The cable shield (not shown) may be constructed using any material suitable for constructing the first and second electrically conductive members 1030 and 1032. Optionally, the cable shield (not shown) may contact at least one of the first and second electrically conductive members 1030 and 1032. However, this is not a requirement.
The cable “C1” has been illustrated as being an FTP or STP type cable. However, through application of ordinary skill in the art to the present teachings, the reinstated shield assembly 1000 may be modified for use with other types of cables that include wire pairs, such as screened twisted pair (“ScTP”) type cables, and the like. In particular, the cable “C1” may be implemented using any type of cable in which the wire pairs are not twisted together, such as the biaxial shielded pairs found within SFP type cables, and quad small form factor pluggable (“QSFP”) type cables, and the like.
The cable “C1” may be positioned behind the subassembly 1040 with the second wire pair “P2” positioned inside the first loop “L1” of the first electrically conductive member 1030, and the third wire pair “P3” positioned inside the second loop “L2” of the first electrically conductive member 1030. The second and third wire pairs “P2” and “P3” each extend outwardly from the front of the subassembly 1040 to be coupled to a communications connector (e.g., an outlet 1300 illustrated in
The first wire pair “P1” is positioned inside the third loop “L3” of the second electrically conductive member 1032, and the fourth wire pair “P4” positioned inside the fourth loop “L4” of the second electrically conductive member 1032. The first and fourth wire pairs “P1” and “P4” each extend outwardly from the front of the subassembly 1040 to be coupled to a communications connector (e.g., the outlet 1300 illustrated in
Optionally, referring to
By way of non-limiting examples, the compressible member 1020 may be constructed from compressible substantially electrically non-conductive (or insulating) materials, such as open cell foam, closed cell foam, compressed air bladder, compressed fluid bladder, temporarily compressed air where the foil is subsequently retained by an applied adhesive upon the wire insulation, self-compliant metal, wool, or compressible foil wads, and the like. The compressible member 1020 may be formed using an extrusion process. The compressible member 1020 is dense and/or resilient enough to force the first and second electrically conductive members 1030 and 1032 into contact with the pair shields 1121-1124 when the compressible member 1020 is compressed (e.g., by the housing 1010 illustrated in
The first and second electrically conductive members 1030 and 1032 may each be constructed from substantially electrically conductive flexible materials, such as a metal foil, plastic film with a conductive coating, sprayed-on coating, creped metal foil, metal weaves, metal wool, and the like. The material used to construct the first and second electrically conductive members 1030 and 1032 may be patterned (e.g., using a zigzag pattern, a fractal pattern, and the like) or otherwise configured to “give,” stretch, or incorporate slack so that the first and second electrically conductive members 1030 and 1032 may expand or otherwise change shape to match local wire topology. By way of non-limiting examples, the material may be about 0.0004 inches to about 0.0005 inches (or about 10 microns) thick. A rolling wheel may be used to force the material used to construct the first electrically conductive member 1030 into the slits 1168A and 1168B (see
The housing 1010 (see
In alternative embodiments (not shown), the compressible member 1020 may include conductive elements (e.g., embedded metal structures) that may be pressed against the pair shields 1121-1124 by the housing 1010 (see
In alternative embodiments (not shown), one or more electrically conductive members (not shown) may each be connected to all of the pair shields 1121-1124. In such embodiments, optionally, the compressible member 1020 may be implemented as two or more separate compressible members. For example, the one or more electrically conductive members (not shown) and the wire pairs “P1” to “P4” may be sandwiched between a first compressible member (not shown) and a second compressible member (not shown). The first and second compressible members (not shown) may be compressed (e.g., via a housing like the housing 1010 depicted in
The outlet 1300 includes a carrier or terminal block 1320 and a dielectric housing or body 1330. The terminal block 1320 houses a plurality of wire connectors 1341-1348 (see
Turning to
As shown in
Turning to
Turning to
Returning to
While the pair shields 1121-1124 may physically contact the loops “L1” to “L4,” respectively, in some implementations, one or more of the pair shields 1121-1124 may be removed at a location outside the loops “L1” to “L4,” respectively. In such embodiments, each of the loops “L1” to “L4” that surrounds an unshielded one of the wire pairs “P1” to “P4” may act as a replacement pair shield (instead of an extension of the pair shield). For example, the replacement pair shield may capacitively couple with the wire pair.
Referring to
A transmission line may have a first end opposite a second end. The second end may be attached to a load and referred to as a “load” end. The first end may be connected to a signal source. If the transmission line has constant impedance along its length, the transmission line will not reflect signals. Such a transmission line delivers signals (launched on its first end) to the “load” end. If the load has the same impedance as the transmission line, the system may be characterized as being reflection free. A differential transmission line includes a twisted pair of wires. Each of the wires includes a conductor typically surrounded by an insulating wire jacket.
For a differential transmission line that includes a twisted pair of identical wires, the characteristic impedance is described by the following equation.
In the above equation, a variable “Zo” represents the characteristic impedance of the twisted wire pair, and a variable “∈r” represents a relative dielectric constant of any materials surrounding the conductors of the wires (e.g., insulating wire jackets, air, and the like). Because the value of the variable “∈r” and the other values in the equation are constants, the impedance may vary along the differential transmission line based only on the values of the variable “s,” which is the spacing between centers of the conductors of the wires, and the variable “d,” which is the diameter of the conductors in the wires. Thus, for a differential transmission line including the twisted wire pair to have an invariant characteristic impedance along its length, a ratio of the variable “s” to the variable “d” (the “s/d ratio”) must be invariant (or constant).
In practical transmission systems, the differential transmission line is terminated at a connector. Ideally, the value of the variable “s” and the value of the variable “d” would not change at the connector. However, unless the connector is welded and machined such that the relative dielectric constant is reinstated, and any electrical/geometric changes nearby are maintained, there will be an impedance discontinuity at the connector, and thus, a reflection. If the length of this discontinuity is significantly shorter than the shortest wavelength transmitted by the differential transmission line, the discontinuity (high impedance or low impedance) will essentially go undetected because the low-to-high reflection and the high-to-low reflection at each end of the short discontinuity will cancel each other.
As bandwidth needs increase, frequencies transmitted increase, and the wavelengths become shorter. Reflections at either end of the discontinuity are no longer close enough together to be 180 degrees (or PI radians) out of phase, thus the low-to-high reflection and the high-to-low reflection will not cancel one another sufficiently to go unnoticed. Therefore, the system becomes vulnerable to shorter and shorter discontinuities and more care needs to be taken to match the values of the variables “s,” “d,” and “∈r.”
If the connector to which the wires are connected includes two identical metal wire connectors, a change in impedance may occur at the wire connectors. If the size of the wire connectors approximates the value of the variable “d,” the wire connectors may be spaced apart by the value of the variable “s.” In other words, when the size of the wire connectors approximates the value of the variable “d,” the spacing of the wire connectors does not need to compensate for a larger or smaller diameter conductor. On the other hand, when the size of the wire connectors varies significantly from the value of the variable “d,” the spacing of the wire connectors needs to compensate for change in size. For example, if the wire connectors are significantly larger than the value of the variable “d,” the spacing between the wire connectors must be larger than the value of the variable “s” to maintain an impedance within the connector that reasonably matches the characteristic impedance of the transmission line (represented by the variable “Zo”). Such changes in spacing need to be made gradually (which requires extra length) to avoid impedance “lumps” and provide good return loss. Wire connectors with these features perform better at higher frequencies, or at greater bandwidths. Thus, more data (or in the case of high power transmitters, more energy) is delivered and not reflected back to the source.
Traditional fork-shaped insulation displacement connectors (e.g., 110 style insulation displacement connectors) exhibit not only a tremendous metal cross-section change, but also require the two wires in the pair be separated. This separation, if wide and near something susceptible or emissive, will allow electronic fields to extend far enough to cause unwanted coupling. Such unwanted coupling often occurs with other wire pairs and/or circuits in the same connector. This separation may also occur over a considerable longitudinal distance, which causes the impedance to rise as the value of the variable “s” increases. When the huge fork-shaped insulation displacement connectors are encountered, the change in the s/d ratio usually causes the impedance to drop below the desired characteristic impedance of the transmission line.
The wire connectors illustrated in
The wire connectors depicted in
The wire connectors depicted in
Turning to
The body portion 120 is configured to cut through the insulating jacket “J-A” to contact the conductor “C-A.”
Returning to
The first and second curved sidewalls 142 and 144 extend partway toward one another. A longitudinally extending tapered gap 150 is defined between a distal edge portion 152 of the first curved sidewall 142 and a distal edge portion 154 of the second curved sidewall 144. A tapered wire receptacle 160 is defined between the base portion 130 and the sidewalls 142 and 144. Both the gap 150 and the wire receptacle 160 are wider near the back portion 138 of the base portion 130 than they are near the front portion of the base portion 130.
The optional tabs 124A and 124B extend away from the base portion 130 alongside the sidewalls 142 and 144, respectively. While the optional tabs 124A and 124B have been illustrated as being positioned near the back portion 138 of the base portion 130, this is not a requirement. For example, in alternate embodiments, one or more of the optional tabs 124A and 124B may be positioned near the front portion 136 of the base portion 130. In the embodiment illustrated, the tabs 124A and 124B are tapered, having pointed distal end portions 170A and 170B, respectively. The pointed distal end portions 170A and 170B are configured to pierce the insulating jacket “J-A” (see
The wire “W-A” (see
Because the gap 150 and the wire receptacle 160 are tapered, the wire connector 100 may be used to terminate wires having different diameters. Further, the wire “W-A” may not pass through the entire length of the gap 150. Instead, a portion of the wire “W-A” near the front portion 136 of the base portion 130 may rest upon the distal edge portions 152 and 154 of the first and second sidewalls 142 and 144 adjacent the gap 150. However, this is not a requirement.
One or more of the optional tabs 124A and 124B may similarly cut through the insulating jacket “J-A” (and optionally cut partially into the conductor “C-A”) to form an electrical connection with the conductor “C-A.” The optional tabs 124A and 124B may become at least partially embedded in the insulating jacket “J-A” to help prevent longitudinal movement of the wire “W-A” with respect to the wire connector 100. Thus, the optional tabs 124A and 124B may provide some strain relief. The optional tabs 124A and 124B may also help limit the inward movement of the wire “W-A” into the wire receptacle 160.
Optionally, the first and second sidewalls 142 and 144 may be crushed or crimped to collapse a portion of the wire receptacle 160 and narrow the gap 150 so the distal edge portions 152 and 154 of the first and second sidewalls 142 and 144 exert a greater gripping force on the wire “W-A.”
Optionally, the first and second sidewalls 142 and 144 may be flexible to provide wire pinch compliance and tolerance with respect to tensile overload and push back. The first and second sidewalls 142 and 144 may be suitably flexible to maintain contact with the conductor “C-A” when longitudinal shear forces are exerted by the wire “W-A” on the wire connector 100.
In the embodiment illustrated, the wire connector 100 includes the longitudinally extending contact projections 126 and 128. However, in alternate embodiments, one or both of the projections 126 and 128 may be omitted. For example, in
In embodiments in which the projections 126 and 128 have both been removed or omitted, the underside 104 (see
Each of the contact projections 126 and 128 has an end portion 180 that may be configured to be inserted into a plated through-hole (e.g., plated through-holes 146 illustrated in
Alternatively, referring to
The open-ended cavity 220 is configured to receive the body portion 120 of the wire connector 100 when the crimping device 200 is lowered (in a direction indicated by arrow 221) onto the wire connector 100. However, a back portion 223 of the cavity 220 is shorter than the back portions 145 of the sidewalls 142 and 144 (see
After the wire connector 100 has been crimped by the crimping device 200, the crimping device 200 may be separated from the wire connector 100.
In the embodiment illustrated, the upper portion 262 includes at least one connector 272 and the lower portion 264 includes at least one connector 274. The connectors 272 and 274 are configured to be mated together and when so mated, to permanently or removably lock the upper and lower portions 262 and 264 together.
When assembled together as shown in
Between the back and front projections 610 and 612, the upper portion 602 has a downwardly extending intermediate projection 614. The intermediate projection 614 is positioned to be adjacent the body portion 120 of the wire connector 100 (and the wire body portion 112 of the wire “W-A”) when the wire manager 600 (see
In the embodiment illustrated, the intermediate projection 614 is flanked on either side by tapered guide projections 616A and 616B. The guide projections 616A and 616B help center and position the wire connector 100 and/or the wire “W-A” with respect to the intermediate projection 614.
The first and second upright sidewalls 620 and 622 are adequately spaced apart so that the front, back, intermediate, and guide projections 610, 612, 614, 616A, and 6166 of the upper portion 602 may be received between the first and second upright sidewalls 620 and 622 to engage the wire “W-A” (see
In the embodiment illustrated, the lower portion 604 includes connectors 646A and 646B configured to be coupled (permanently or removable) with the connectors 606A and 606B, respectively, of the upper portion 602. In this manner, the upper portion 602 and the lower portion 604 may be snapped together to assemble the wire manager 600.
The may be used to position the wire connector 100 longitudinally with respect to the intermediate projection 614 of the upper portion 602.
The assembly illustrated in
Optionally, the tabs 284A and 284B may be bent inwardly (as shown in
The wire connector 280 may be constructed from any material suitable for constructing the wire connector 100 (see
The sidewall 330 defines a generally cylindrically shaped open-ended wire receptacle 334 that functions in a similar manner to the tapered wire receptacle 160 (see
Returning to
Returning to
Because the gap 332 is tapered, the wire connector 300 may be used to terminate wires having different diameters. Further, the wire “W-A” may not pass through the entire length of the gap 332. Instead, a portion of the wire “W-A” near the front tab 324A may rest upon the distal edge portions 352 and 354 of the sidewall 330 adjacent the gap 332. However, this is not a requirement.
The tabs 324A and 324B may help center the wire “W-A” with respect to the sharp lower edges 356 of the distal edge portions 352 and 354. Optionally, the tabs 324A and 324B may cut through the insulating jacket “J-A” (and optionally partially into the conductor “C-A”) to form an electrical connection with the conductor “C-A.” The tabs 324A and 324B may become at least partially embedded in the insulating jacket “J-A” to help prevent longitudinal movement of the wire “W-A” with respect to the wire connector 300. Thus, the tabs 324A and 324B may provide some strain relief. The tabs 324A and 324B may also help limit the inward movement of the wire “W-A” into the wire receptacle 334. Thus, the tabs 324A and 324B may limit the depth of the penetration of the wire “W-A.”
The wire connector 300 may be surface-mounted (e.g., via a planar soldering process) to a PCB (e.g., a PCB 520 illustrated in
Each of the arms 510 and 512 has tapered upper surface 514 configured to pierce the insulating jacket (e.g., the insulating jacket “J-A”) of a wire (e.g., the wire “W-A”) to make contact with an electrical conductor (e.g., the conductor “C-A”). The arms 510 and 512 are adequately spaced apart to receive the conductor “C-A” (see
The base portion 513 has a lower surface 516. The wire connector 500 may be surface-mounted by its lower surface 516 (e.g., via a planar soldering process) to a PCB (e.g., the PCB 520 illustrated in
The base portion 513 has a front portion 518 opposite a back portion 518. The arms 510 and 512 may be spaced apart by greater distance at the front portion 518 of the base portion 513 than at the back portion 519. Thus, a tapered opening 511 is defined between the arms 510 and 512 into which the conductor “C-A” of the wire “W-A” may be received.
The embodiments depicted in
The foregoing described embodiments depict different components contained within, or connected with, different other components. It is to be understood that such depicted architectures are merely exemplary, and that in fact many other architectures can be implemented which achieve the same functionality. In a conceptual sense, any arrangement of components to achieve the same functionality is effectively “associated” such that the desired functionality is achieved. Hence, any two components herein combined to achieve a particular functionality can be seen as “associated with” each other such that the desired functionality is achieved, irrespective of architectures or intermedial components. Likewise, any two components so associated can also be viewed as being “operably connected,” or “operably coupled,” to each other to achieve the desired functionality.
While particular embodiments of the present invention have been shown and described, it will be obvious to those skilled in the art that, based upon the teachings herein, changes and modifications may be made without departing from this invention and its broader aspects and, therefore, the appended claims are to encompass within their scope all such changes and modifications as are within the true spirit and scope of this invention. Furthermore, it is to be understood that the invention is solely defined by the appended claims. It will be understood by those within the art that, in general, terms used herein, and especially in the appended claims (e.g., bodies of the appended claims) are generally intended as “open” terms (e.g., the term “including” should be interpreted as “including but not limited to,” the term “having” should be interpreted as “having at least,” the term “includes” should be interpreted as “includes but is not limited to,” etc.). It will be further understood by those within the art that if a specific number of an introduced claim recitation is intended, such an intent will be explicitly recited in the claim, and in the absence of such recitation no such intent is present. For example, as an aid to understanding, the following appended claims may contain usage of the introductory phrases “at least one” and “one or more” to introduce claim recitations. However, the use of such phrases should not be construed to imply that the introduction of a claim recitation by the indefinite articles “a” or “an” limits any particular claim containing such introduced claim recitation to inventions containing only one such recitation, even when the same claim includes the introductory phrases “one or more” or “at least one” and indefinite articles such as “a” or “an” (e.g., “a” and/or “an” should typically be interpreted to mean “at least one” or “one or more”); the same holds true for the use of definite articles used to introduce claim recitations. In addition, even if a specific number of an introduced claim recitation is explicitly recited, those skilled in the art will recognize that such recitation should typically be interpreted to mean at least the recited number (e.g., the bare recitation of “two recitations,” without other modifiers, typically means at least two recitations, or two or more recitations).
Accordingly, the invention is not limited except as by the appended claims.
This application is a continuation of U.S. application Ser. No. 14/211,624, filed Mar. 14, 2014, which claims the benefit of U.S. Provisional Application No. 61/789,271, titled, Communications Connector System, filed on Mar. 15, 2013, which is incorporated herein by reference in its entirety.
Number | Name | Date | Kind |
---|---|---|---|
3636500 | Sedlacek | Jan 1972 | A |
3763461 | Kotski | Oct 1973 | A |
3845455 | Shoemaker | Oct 1974 | A |
3975076 | Shida et al. | Aug 1976 | A |
4682835 | Aujla et al. | Jul 1987 | A |
4749366 | McCaffery | Jun 1988 | A |
4847711 | Inoue | Jul 1989 | A |
4870227 | Saen et al. | Sep 1989 | A |
4897040 | Gerke et al. | Jan 1990 | A |
4909754 | Paradis | Mar 1990 | A |
4973258 | Fusselman | Nov 1990 | A |
4973261 | Hatagishi | Nov 1990 | A |
5131863 | Gerke et al. | Jul 1992 | A |
5230632 | Baumberger et al. | Jul 1993 | A |
5281176 | Yahagi et al. | Jan 1994 | A |
5501607 | Yoshioka et al. | Mar 1996 | A |
5533910 | Korner et al. | Jul 1996 | A |
5547405 | Pinney | Aug 1996 | A |
5836782 | Odley et al. | Nov 1998 | A |
5848911 | Garcin | Dec 1998 | A |
6142817 | Lee | Nov 2000 | A |
6371793 | Doorhy et al. | Apr 2002 | B1 |
6379157 | Curry et al. | Apr 2002 | B1 |
6431903 | Dittmann et al. | Aug 2002 | B1 |
6595696 | Zallak | Jul 2003 | B1 |
6764222 | Szilagyi et al. | Jul 2004 | B1 |
6786776 | Itano et al. | Sep 2004 | B2 |
6796806 | Boutros et al. | Sep 2004 | B2 |
6957970 | Weigel et al. | Oct 2005 | B2 |
7077670 | Suwa et al. | Jul 2006 | B2 |
7086909 | Colantuono et al. | Aug 2006 | B2 |
7220149 | Pharney | May 2007 | B2 |
7249974 | Gordon et al. | Jul 2007 | B2 |
D565443 | Frake | Apr 2008 | S |
7413464 | Chen | Aug 2008 | B1 |
D587201 | Allwood | Feb 2009 | S |
7597568 | Lu | Oct 2009 | B1 |
D603341 | Kawakami | Nov 2009 | S |
7686642 | Pearson et al. | Mar 2010 | B2 |
7704093 | Turkekole et al. | Apr 2010 | B2 |
7713094 | Sparrowhawk | May 2010 | B1 |
7736173 | Chen | Jun 2010 | B2 |
7736195 | Poulsen et al. | Jun 2010 | B1 |
RE41699 | Itano et al. | Sep 2010 | E |
7821370 | Shu et al. | Oct 2010 | B1 |
7824231 | Marti et al. | Nov 2010 | B2 |
7857655 | Gyagang et al. | Dec 2010 | B2 |
7909656 | Erickson | Mar 2011 | B1 |
7967645 | Marti et al. | Jun 2011 | B2 |
7976334 | Bishop | Jul 2011 | B2 |
8038482 | Erickson et al. | Oct 2011 | B2 |
D649971 | Lyford | Dec 2011 | S |
8100705 | Chen et al. | Jan 2012 | B2 |
8128436 | Bopp et al. | Mar 2012 | B2 |
8137141 | Straka et al. | Mar 2012 | B2 |
8198536 | Clark | Jun 2012 | B2 |
D663273 | Lyford | Jul 2012 | S |
D668226 | Lyford | Oct 2012 | S |
8475201 | Pirlo | Jul 2013 | B2 |
8690459 | Lin et al. | Apr 2014 | B2 |
D714293 | Kelly | Sep 2014 | S |
D721036 | Kreitzer | Jan 2015 | S |
D729806 | Park | May 2015 | S |
D731489 | Langhammer | Jun 2015 | S |
D732536 | Kang | Jun 2015 | S |
D733142 | Solomon | Jun 2015 | S |
9147977 | Poulsen et al. | Sep 2015 | B2 |
D743398 | Smith | Nov 2015 | S |
D745523 | Magi | Dec 2015 | S |
D746291 | Solomon | Dec 2015 | S |
9251930 | McNutt | Feb 2016 | B1 |
9257805 | Wang | Feb 2016 | B2 |
D752590 | Bragg et al. | Mar 2016 | S |
20010049214 | Billman | Dec 2001 | A1 |
20040142589 | Caveney | Jul 2004 | A1 |
20050245125 | Colantuono | Nov 2005 | A1 |
20050277340 | Gordon et al. | Dec 2005 | A1 |
20060030184 | Sakaki | Feb 2006 | A1 |
20060094273 | Mine et al. | May 2006 | A1 |
20070049079 | Nalwad et al. | Mar 2007 | A1 |
20080105449 | Kenny | May 2008 | A1 |
20080311797 | Aekins | Dec 2008 | A1 |
20090017656 | Lee | Jan 2009 | A1 |
20090104821 | Marti et al. | Apr 2009 | A1 |
20100009567 | Gyagang et al. | Jan 2010 | A1 |
20100029122 | Ferrus et al. | Feb 2010 | A1 |
20100035471 | Gaidosch | Feb 2010 | A1 |
20100041527 | Miller | Feb 2010 | A1 |
20100206609 | Glew | Aug 2010 | A1 |
20120015536 | Huang et al. | Jan 2012 | A1 |
20120094525 | Maranto et al. | Apr 2012 | A1 |
20120184118 | Lee et al. | Jul 2012 | A1 |
20120202389 | Erickson | Aug 2012 | A1 |
20130164967 | Lu | Jun 2013 | A1 |
20130248221 | Booth | Sep 2013 | A1 |
20130260581 | Kuo et al. | Oct 2013 | A1 |
20140057485 | Huang | Feb 2014 | A1 |
20140273626 | Sparrowhawk | Sep 2014 | A1 |
20150229078 | Caveney et al. | Aug 2015 | A1 |
20150295350 | Bragg | Oct 2015 | A1 |
20160036179 | Bragg et al. | Feb 2016 | A1 |
Number | Date | Country |
---|---|---|
101142757 | Mar 2008 | CN |
1 443 608 | Aug 2004 | EP |
1 753 093 | Feb 2007 | EP |
2 982 431 | May 2013 | FR |
2343558 | May 2000 | GB |
2006-318801 | Nov 2006 | JP |
0051206 | Aug 2000 | WO |
2005025007 | Mar 2005 | WO |
2011-087480 | Jul 2011 | WO |
2013063233 | May 2013 | WO |
2015056246 | Apr 2015 | WO |
Entry |
---|
English Abstract of Japanese Patent Publication No. 2006-318801, published Nov. 24, 2006. |
PCT International Search Report and Written Opinion in corresponding International application No. PCT/US2015/025621, mailed Aug. 10, 2015. |
Non-Final Office Action. dated Apr. 13, 2016, received in U.S. Appl. No. 14/883,267. |
Non-Final Office Action. dated Apr. 13, 2016, received in U.S. Appl. No. 14/685,379. |
Information Disclosure Statement Transmittal filed herewith. |
Non-Final Office Action, dated Jul. 21, 2016, received in U.S. Appl. No. 14/883,415. |
PCT International Search Report and Written Opinion in International application No. PCT/US2016/056374, mailed Jan. 24, 2017. |
PCT International Search Report and Written Opinion in International application No. PCT/US2016/056499, mailed Jan. 29, 2017. |
PCT International Search Report and Written Opinion in International application No. PCT/US2017/015709, mailed May 17, 2017. |
Notice of Allowance, dated December 13, 2016, received in U.S. Appl. No. 15/135,870. |
Non-Final Office Action, dated Apr. 26, 2017, received in U.S. Appl. No. 15/341,933. |
Extended European Search Report, dated Aug. 28, 2017, received in European Application No. 15 780 127. |
Number | Date | Country | |
---|---|---|---|
20160172794 A1 | Jun 2016 | US |
Number | Date | Country | |
---|---|---|---|
61789271 | Mar 2013 | US |
Number | Date | Country | |
---|---|---|---|
Parent | 14211624 | Mar 2014 | US |
Child | 15052630 | US |