This invention relates generally to inhalant devices, and more specifically, for devices used inhale small, quick doses of atomized liquid, whether for medicinal or recreational purposes.
Inhaling medicine has long been one of the least invasive forms of introducing a substance into the human body. Inhaling immediately introduces the substance to the respiratory system, which quickly transfers it to all parts of the body without a needle, as required to introduce directly to the circulatory system, and without the wait time involved with introducing through the digestive system. This form of intake is also particularly helpful for maladies affecting the lungs, such as asthma.
Inhalers are well known devices that have been used for years, but that have seen little improvement or adjustment. U.S. App. No. 2003/0098024 (“Hodson”) shows a typical inhaler/atomizer. This traditional design involves placing a canister of pressurized liquid (element 107 in Hodson) upside-down into an open cavity. Inside the cavity, a nozzle (111, as shown in FIG. 9 of Hodson) seats into a chamber that holds the nozzle in place when a user presses down on the top of the cannister. This causes a short, controlled release of the pressurized liquid, which quickly expands into a mist in an expansion chamber within the device. The mist is directed typically at a 75-90 degree angle into a mouthpiece that a user has placed in their mouth to receive and breath in the mist.
While inhalers vary in some respects, the vast majority of them take on this traditional design, such as shown in FIG. 9 of Hodson. The design, though effective, is not ideal. First, the open nature of the top end, which is required for the user to press directly on the canister, allows for dust, dirt or other material to enter the cavity. Inhalers are typically carried on the person, such as in a pocket, for easy access. Pockets are hardly clean environments, and simple movements can lead to accidental discharge when the canister is pressed. The typical solution to this issue is to keep the inhaler in a case, but that makes it harder to fit into a pocket and increases the time it takes to access the device. Even without a case, the device is bulky and uncomfortable, with its near right-angle turn and various edges.
The present invention addresses these issues by providing a relatively simple, yet unique atomizer design that has evaded the art for decades. The inventors have developed a compact atomizer that avoids the hard right-turn customary with inhalers, thereby reducing the overall size. Though the atomizer distributes the canister contents in-line with the canister, it still provides for a mechanism to compress the canister for actuation without leaving the canister open to the environment. A simple outer cap over the top leaves the device looking indistinct, similar to a tube of lipstick, and with no hard edges. Accordingly, the atomizer may easily be stored in a pocket without a case, and with very reduced risk of inadvertent discharge.
In some instances, the invention comprises a compact atomizer having a canister containing a substance to be inhaled, where the canister has an elongated body with a central axis, a top end, a bottom end, and a nozzle along the central axis through which the substance may be released at the top end. The compact atomizer also has a base platform configured to receive and surround the bottom end of the canister, a sleeve configured to fit around a circumference of the base plate and extend at least a portion of the way along the elongated body of the canister, and an actuating cover configured to fit over the top end of the canister and extend down around at least a portion of the elongated body. The actuating cover has an expansion chamber to receive the substance released through the nozzle of the canister. The base platform, sleeve and actuating cover cooperate to fully encapsulate the canister other than through the expansion chamber.
In other instances, the invention comprises a system for controlling the release of a substance to be inhaled from within a pressurized canister containing the substance, where the system has a base platform configured to receive and surround a bottom end of the canister, a sleeve configured to fit around a circumference of the base plate and extend at least a portion of the way along a central axis of the canister, and an actuating cover configured to fit over a top end of the canister and extend down into the sleeve. The actuating cover has an expansion chamber to receive the substance released from a nozzle at the top end of the canister. The base platform, sleeve and actuating cover cooperate to fully encapsulate the canister other than through the expansion chamber.
The present invention can be better understood with reference to the following drawings. The components in the drawings are not necessarily to scale, emphasis instead being placed upon clearly illustrating the principles of the present invention. Where dimensions are provided, they are used for reference and understanding, and are not limiting unless the feature in question expressly claimed to be of a particular dimension. In the drawings, like reference numerals designate corresponding parts throughout the several views.
The description that follows describes, illustrates and exemplifies one or more particular embodiments of the present invention in accordance with its principles. This description is not provided to limit the invention to the embodiments described herein, but rather to explain and teach the principles of the invention in such a way to enable one of ordinary skill in the art to understand these principles and, with that understanding, be able to apply them to practice not only the embodiments described herein, but also other embodiments that may come to mind in accordance with these principles. The scope of the present invention is intended to cover all such embodiments that may fall within the scope of the appended claims, either literally or under the doctrine of equivalents.
In a particular embodiment, the compact atomizer invention is comprised of three primary components: a base, a sleeve, and an actuating cover that provides a mouthpiece. The base and sleeve may be referred to collectively as a housing, and may be of unitary construction. These components cooperate to substantially envelop and house a standard inhalant canister. An outer cap may be added to cover over the actuating cover.
The sleeve 110 is generally hollow, and configured to receive the base platform 120 through an open bottom end 114 and the actuating cover 150 through an open top end 112. The sleeve is generally oval in shape, to accommodate both the cylindrical canister and a lateral extension 155 of the actuating cover 150. As will be further discussed, this lateral extension provides an actuating surface used as a trigger to release inhalant substance from the canister. The actuating cover is further discussed in association with
As indicated in
The canister 130 is shown in more detail in
Extending from the center of the cap along the central axis X of the canister is a nozzle 140. In some traditional designs, the nozzle may extend laterally out of the canister, or may have a lateral port that releases the contained substance in a direction lateral to the central axis of the canister. But the present design is intended for use with canister 130, which has a nozzle 140 in line with the canister's storage cylinder 131, and a port 142 at the end of the nozzle also in line with the storage cylinder along center axis X. When the nozzle 140 is compressed into the canister 130, a valve is briefly opened within the canister allowing a short burst of substance to enter the nozzle and release out the port 142, pushed forth by the pressure within the canister 130. This burst comprises a metered dose of substance, such that an approximately equivalent amount will be dispensed each time the nozzle is depressed, regardless of how long the nozzle is held in the depressed position.
During assembly, the bottom end 114 of sleeve 110 fits around the outside of the receptacle 124 and the spline 127, and seats around an exterior surface of the base platform 120. Clips 129 positioned around the exterior surface of the base platform 120 fit into grooves formed on the inside of the sleeve 110 (not shown) to hold the sleeve 110 in place. In some embodiments, the sleeve 110 and base platform 120 may be formed of a unitary construction (i.e., a single piece). Whether unitary or formed separately, they form a housing for the canister when assembled as shown and discussed above.
Moving along the actuating cover 150 away from the mouthpiece, 180, the exterior wall of the cover 150 expands on one side as a lateral extension 155 that provides an actuating shelf 156. This relatively flat surface can be used, such as with a finger or thumb, to compress the actuating cover toward the base platform 120, as described below. However, ideally, the edges are curved so as to avoid sharp corners on the device. Just below the actuating shelf 156 is another detent 176, this one protruding from the sidewall of the actuating cover 150. In cooperation with another detent on the opposite side, these cooperate to secure an outer cap 200 that may be placed over the actuating cover and butted up against the shell 110.
As shown in
Typically, the movement of the actuating cover 150 from unactuated to actuated is about 4 millimeters, however it can be more or less than this. As shown, the dimension of allowable travel is designated as dimension “d,” and is limited by the space between the top of the canister cap 135 and a bottom internal surface 159 formed within the actuating cover 150 when the actuating cover is in its unactuated position. This position is, in turn, controlled at least in part by the upper limit of slots 172. In the absence of such a surface, the downward travel (dimension “d”) could be set by the length of slots 172 as detents 116 travel down along them.
As shown, by applying pressure to push the actuating cover 150 down toward the base platform 120 (i.e., into the canister housing), the dimension “d” disappears from its position shown in
Notably, throughout actuation of the actuation cover 150, the nozzle port 142 never dislodges from the bottom end of the expansion chamber 190. In fact, it is the sidewalls of the expansion chamber 190 that transfer the downward force applied by a user from the actuation surface 156 to the nozzle 140. In this manner, while the actuating cover 150 moves down relative to the canister, the nozzle 140 moves with the actuating cover 150.
These vents may be sized and shaped so as to increase or decrease ambient airflow based on the desired function of the device. In some embodiments, the side vents 188 may have user-controllable doors that can be manipulated so as to increase or decrease the ambient airflow, such as by sliding a lever along the outside of the actuating cover. Though side vents 188 are shown around the circumference of the actuating cover 150 near the mouthpiece 180, more vents could be added at other locations to allow the intake of ambient air, such as through the base platform 120 or along the outwardly extended side of the shell 120. Additionally, the vents could be replaced (or supplemented) by a separate air tube running along the side of the actuating cover 150. This tube could be molded together with the actuating cover 150, or floating separately and attached after the actuating cover 150 is formed. So long as the tube has a first end near the mouthpiece 180 such that it is placed in a user's mouth with the mouthpiece, and a second end extending outside of the actuating cover 150 so as to draw in ambient air, the tube will work to bring in supplemental airflow and obtain the deeper lung penetration that may be desired.
As shown, the vents 188 are vertically positioned so that they remain in the recessed area of the cap 135 when the actuating cover 150 is in its actuated position. If located lower, airflow could be constrained depending on the difference between the maximum cap width and the inner walls of the actuating cover 150. At the same time, it is preferable not to have the vents 188 to close to the mouthpiece 180 because they will not function properly if positioned inside the user's mouth. As shown in
Thus, in accordance with a particular embodiment of the present invention, a user may quickly disassemble and fill the compact atomizer 100 with a new cartridge 130 by simply grasping the device and squeezing the sides of the actuating cover 150 with one hand while pulling down on the housing with the other so as to release the detents 116 from the slots 172. A fresh canister 130 is placed in the receptacle 124, and the actuating cover 150 is installed over the top of the canister 130 and clipped into the housing. To use the atomizer, a user places the mouthpiece 180 into her mouth, places her thumb on the actuation surface 156, and one or more fingers underneath the base platform 120, and then squeezes thumb and fingers together. This action presses the nozzle 140 into the canister 130, ejecting a metered dosage of substance into the expansion chamber 190 of the actuating cover 150 and out through the conical outlets 181, 182 into the user's mouth as an aerosolized spray. For deeper inhalation, the user may simultaneously inhale, thereby pulling ambient air into the mouthpiece through vents 188 in the atomizer connected to mouthpiece vents 185. Releasing the actuation surface will cause the actuating cover 150 to return to its normal position, reloading the atomizer 100 for its next dose. When done, the user may take the outer cap 200, place it over the actuating cover 150, and return the compact atomizer 100 to her pocket or other convenient and discrete carrying location.
Those of skill in the art will appreciate that the features of this invention include, but are not limited to: in-line actuation (i.e., the canister nozzle distributes a dose directly in line with the canister allowing for a more compact construction with fewer hard edges); a substantially encapsulated canister that is protected from the environment; an actuating top cover with a built in mouthpiece; a simple, one-handed dispensing capability; an inconspicuous design; and venting to allow for deep lung penetration.
It will be understood by those skilled in the art that various changes may be made and equivalents may be substituted without departing from the scope of systems and methods disclosed in this application. For example, various methods of formation could be used to create the individual components, which could be formed of plastic, metal, ceramic or other substances suitable for oral usage. Vents could be in different locations and of different quantities. The size of the overall device could be modified to accommodate different canister geometries and sizes. Different mechanisms other than detents could be used to secure the parts together, such as, for example, screw threads, hooks, clips, or a press fit/interference seal. One of skill in the art will understand that these minor design variations could be accommodated and modified from that which is shown in the illustrated embodiments without departing from the concepts claimed below and enabled herein. The selection of material will typically be driven by cost, which may fluctuate making one material more preferable than another from time to time. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the novel techniques without departing from its scope. Therefore, it is intended that the novel techniques not be limited to the particular techniques disclosed, but that they include all techniques falling within the scope of the appended claims.