The invention relates to a handheld surface cleaning apparatus. In one aspect, the invention relates to a handheld surface cleaning apparatus comprising a cleaning head mounted to a housing designed so that a user can easily and comfortably apply downward pressure on the cleaning head against the surface to be cleaned. In another aspect, the invention relates to a handheld surface cleaning apparatus comprising a liquid container with a manual pump dispenser for spraying liquid onto the surface to be cleaned. In yet another aspect, the invention relates to a handheld surface cleaning apparatus comprising a cleaning head on a housing and a liquid container mounted to the housing and having an outlet orifice that is offset from the cleaning head so that the cleaning head does not interfere with dispensation of liquid from the liquid container.
Many apparatuses, such as upright extractors and canister extractors, have been developed to deep clean carpets and upholstery. However, these devices are generally bulky and inconvenient to use for cleaning relatively small spots in the home and are awkward to use in areas outside the home, such as in automobiles. A small, portable handheld device is preferred for cleaning small spots both in the home and in environments outside the home.
Battery driven, handheld cleaning devices are known. For example, U.S. Pat. No. 4,168,560, issued Sep. 25, 1979 to Doyle, discloses a battery driven cleaning device with a housing, a motorized agitator, and a cleaning agent reservoir removably mounted to the housing for dispensing a cleaning agent through a gravity feed system. The device requires four “D” cell batteries, which are large and necessarily create a large and bulky device. Further, the handle on the housing is substantially perpendicular to the agitator, which is at an inappropriate ergonomic angle for a user. As a result, the user may have difficulty in effectively and comfortably applying downward force to the agitator.
Many carpet cleaning compositions have been developed for use with different types of carpet cleaning equipment. Cleaning compositions with oxidizing agents are known to be effective at removing spots and stains from a variety of surfaces, such as upholstery and flooring surfaces, including carpets. For example, U.S. Pat. No. 6,043,209, issued Mar. 28, 2000 to Micciche et al., discloses an aqueous composition for cleaning fabrics and carpets including a water miscible organic solvent, a peroxygen compound, a surfactant, a polymeric or copolymeric soil resist, and a fluorinated hydrocarbon soil resist. The solvent is selected from isopropanol, propylene glycol-methyl ether, dipropylene glycol methyl ether, or combinations thereof. Compositions formed with these solvents and both soil resists are particularly stable and non-turbid. The composition is said to be useful for removing oil and grease stains from fabrics and carpets. Another example of an aqueous composition for cleaning carpets and fabrics and having a peroxygen compound is U.S. Pat. No. 6,187,738, issued Feb. 13, 2001 to Micciche et al. In addition to the peroxygen compound, the composition comprises a surfactant system and a polymeric or copolymeric soil resist. It is said that sodium lauroyl sulfate when used as a surfactant produces a composition which is useful for removing water and protein stains from fabrics and carpets.
It is therefore desirable to have a handheld surface cleaning apparatus that is portable, lightweight, effective, and easy to use and is adapted to store and dispense a suitable cleaning liquid.
A handheld surface cleaning apparatus according to one embodiment of the invention comprises a housing having a gripping handle at a rear portion with a first longitudinal axis and a head portion at a front portion thereof; a cleaning head mounted to the head portion and having bristles that extend at an obtuse angle to first longitudinal axis; a motor within the housing and mechanically connected to the cleaning head through a drive mechanism; a source of electrical energy connected to the motor to energize the motor; a switch mounted on the housing and connected between the source of electrical energy and the motor to control the application of electrical energy to the motor; a liquid container mounted on the housing and adapted to contain a cleaning fluid; and a dispenser mounted on the liquid container for dispensing the cleaning fluid from the liquid container and onto a surface to be cleaned; whereby the gripping handle is ergonomically positioned for a user when the bristles are positioned substantially perpendicular to a surface to be cleaned.
In one embodiment, the liquid container is removably mounted to the head portion of the housing so that the dispenser is positioned adjacent to the cleaning head.
In another embodiment, the source of electrical energy is mounted within the gripping handle. In a preferred embodiment, the source of electrical energy is a battery.
In yet another embodiment, the liquid container is slidably mounted to the head portion. Preferably, a side wall of the liquid container mates with the head portion in piggyback fashion. The side wall of the liquid container has an indentation that snap fits or slides onto the head portion in piggyback fashion.
In another embodiment, the dispenser has a manual pump for spraying liquid onto the surface to be cleaned.
In still another embodiment, the dispenser is positioned at a forward end of the liquid container.
In one embodiment, the liquid container has a third longitudinal axis that is substantially coincident with the first longitudinal axis when the liquid container is mounted to the housing. Preferably, the dispenser is mounted forwardly of the cleaning head, and the dispenser has an outlet orifice that is offset from the cleaning head.
In another embodiment, the cleaning head is removably mounted to the head portion. Optionally, the cleaning head snap fits onto the head portion.
In one embodiment, the cleaning head bristles comprise a set of bristles that are stationary with respect to the cleaning head and a set of movable bristles that are moveable with respect to the cleaning head. Preferably, the set of movable bristles moves reciprocally in a forward and rearward direction. Optionally, one of the sets of bristles is shorter than the other set of bristles, and the set of movable bristles is shorter than the set of stationary of bristles and is centrally located with respect to the set of stationary bristles.
In another embodiment, the switch is mounted on the gripping handle so that a user can operate the switch with a thumb.
In one embodiment, the obtuse angle between the first longitudinal axis and the bristles is in a range of about 95 to 120 degrees. Preferably, the obtuse angle between the first longitudinal axis and the bristles is about 100 degrees.
In another embodiment, the head portion extends along a second longitudinal axis that is at an acute angle with respect to the first longitudinal axis. The acute angle between the first longitudinal axis and the second longitudinal axis is in a range of about 10 to 30 degrees. In still another embodiment, the bristles extend at an obtuse angle to the second longitudinal axis, and the obtuse angle between the bristles and the second longitudinal axis is in a range of about 110 to 130 degrees and is preferably about 120 degrees. In yet another embodiment, the difference between the acute angle between the first and second longitudinal axes and the obtuse angle between the bristles and the second longitudinal axis is greater than 90 degrees.
A handheld surface cleaning apparatus according to another embodiment of the invention comprises a housing having a head portion and a rear portion with a gripping handle; a cleaning head mounted to the head portion; a motor within the housing and mechanically connected to the cleaning head through a drive mechanism; a source of electrical energy connected to the motor to energize the motor; a switch mounted on the housing and connected between the source of electrical energy and the motor to control the application of electrical energy to the motor; a liquid container mounted on the housing and adapted to contain a cleaning fluid; and a dispenser mounted on the liquid container for dispensing the cleaning fluid from the liquid container and onto a surface to be cleaned; wherein the dispenser has a manual pump for spraying liquid onto the surface to be cleaned.
In another embodiment, the dispenser is positioned at a forward end of the liquid container.
In yet another embodiment, the liquid container is removably mounted to the head portion of the housing so that the dispenser is positioned adjacent to the cleaning head. Optionally, the liquid container is slidably mounted to the head portion. Preferably, a side wall of the liquid container mates with the head portion in piggyback fashion, and the side wall of the liquid container has an indentation that snap fits or slides onto the head portion in piggyback fashion.
In one embodiment, the cleaning head comprises bristles. Preferably, the cleaning head is removably mounted to the head portion. Optionally, the cleaning head comprises a set of stationary bristles and a set of movable bristles that is moveable with respect to the cleaning head.
A handheld surface cleaning apparatus according to another embodiment of the invention comprises a housing having a head portion and a rear portion with a gripping handle; a cleaning head mounted to the head portion; a motor within the housing and mechanically connected to the cleaning head through a drive mechanism; a source of electrical energy mounted in the housing and connected to the motor to energize the motor; a switch mounted on the housing and connected between the source of electrical energy and the motor to control the application of electrical energy to the motor; a liquid container mounted on the housing and adapted to contain a cleaning fluid; and a dispenser mounted on the liquid container for dispensing the cleaning fluid from the liquid container and onto a surface to be cleaned; wherein the dispenser has an outlet orifice offset from the cleaning head.
In one embodiment, the outlet orifice is angularly offset from the cleaning head. In another embodiment, the outlet orifice is laterally offset from the cleaning head.
In another embodiment, the dispenser is positioned at a forward end of the liquid container.
In yet another embodiment, the liquid container is removably mounted to the head portion of the housing so that the dispenser is positioned adjacent to the cleaning head. Optionally, the liquid container is slidably mounted to the head portion. Preferably, a side wall of the liquid container mates with the head portion in piggyback fashion, and the side wall of the liquid container has an indentation that snap fits or slides onto the head portion in piggyback fashion.
In one embodiment, the cleaning head comprises bristles. Preferably, the cleaning head is removably mounted to the head portion. Optionally, the cleaning head comprises a set of stationary bristles and a set of movable bristles that is movable with respect to the cleaning head.
In yet another embodiment, the handheld surface cleaning apparatus comprises a housing having a head portion and a rear portion with a gripping handle with a cleaning head mounted to the head portion wherein the cleaning head includes a pressure tip to precisely apply pressure to the surface to be cleaned. The housing can also include a source of electrical energy and a switch to selectively to heat the pressure tip. A motor within the housing is mechanically connected to the cleaning head through a drive mechanism. In still another embodiment the invention, a liquid container is mounted on the housing and is adapted to carry a cleaning fluid with a dispenser mounted on the liquid container for dispensing the cleaning fluid from the liquid container and onto a surface to be cleaned.
With reference to
Referring to
The head housing 24 is preferably made in mating halves, each half containing support ribs defining a cavity forming the brush shaft tube 26, another cavity forming the brush chamber, and other cavities to securely hold at least the shaft coupler 30 and the bristle holder 38 in position within the housing 24.
As can be appreciated, agitation system can be any commonly known mechanically oscillating, rotating, vibrating, or ultrasonic system. The alternate head sections 14 can incorporate one or more of these systems in varying sizes and are interchangeable with the main housing 12.
A reservoir clip 42 in the form of a plurality of resilient tabs is integrally formed with an upper surface of the head section 14. The reservoir clips 42 conform to the shape of a liquid container assembly 44 to be further described herein. The reservoir clips 42 allow for the liquid container assembly 44 to be removed from the head section 14 for exchange, refilling, or disposal. As can be appreciated, any other commonly known mechanical attachment feature can be used to removably secure the liquid container assembly 44 to the head section 14 or the main housing 12. For example, the liquid container assembly 44 can have a slot that interferingly engages a mating peg on the main housing 12 or the head section 14.
The liquid container assembly 44 comprises a liquid container 46 mounted to a dispenser head 48. The dispenser head 48 further comprises a pump assembly 50. The pump assembly 50 is manually actuated by the user via a pump trigger 52. When the pump assembly 50 is depressed, liquid in the container 46 is drawn through a dip tube 54 and into a valve cup 56. A predetermined amount of air is simultaneously drawn into the valve cup 56 and the air and liquid combine to create a foam that is expelled through a foaming nozzle 58. Spring pressure returns the pump 50 to the ready position when the trigger 52 is released. A suitable foaming pump dispenser is disclosed in U.S. Pat. No. 6,612,468 to Pritchett et al. and is incorporated by reference herein in its entirety. However, other commonly known manual pumps can also be incorporated.
Referring to
The liquid container assembly 144 preferably stores and dispenses an aqueous cleaning composition. While the cleaning composition can be any suitable aqueous cleaning composition, the cleaning composition preferably comprises a solvent, a soil resist, one or more surfactants, and, optionally, a stabilizer or pH controller, an oxidizing agent, and a fragrance. The solvent is preferably water but can also include organic solvents, such as 2-butoxy ethanol. The preferred concentration range of the solvent is about 60.0 to 99.0 percent by weight (wt. %).
The soil resist is preferably a polymer or copolymer and is preferably present from about 0.1 to 6.0 wt. %. Suitable polymeric or copolymeric soil resists include, but are not limited to, polymers derived from monomers of acrylic acid, methacrylic acid, methacrylate, methol-methacrylate, and maleicacid, as well as copolymers derived from these monomers and olefin. Exemplary commercial acrylic copolymer soil resists include Syntran 4022 and Syntran 4020, which are available from Interpolymer Corporation.
Suitable surfactants include anionic, cationic, nonionic, and zwitterionic surfactants, which are well known in the art. Preferred surfactants of the present invention include anionic surfactants, nonionic surfactants, or combinations thereof. Exemplary surfactants include, but are not limited to, triethanolamine lauroyl sulfate, sodium lauroyl sulfate, sodium C14-16 olefin sulfanate, ethoxylated alcohols, and amine oxides. The surfactant can also be a blend of a nonionic surfactant and a cationic surfactant, an example of which is Berol 226 SA, available from Akzo Nobel. Preferably, the concentration of each of the surfactants is in a range of about 0.01 to 6.0 wt. %.
The pH of the cleaning composition can be adjusted within a preferred range by the addition of a stabilizer or a pH controller. When the cleaning composition comprises the oxidizing agent, the preferred pH range is from about 5.0 to 7.0, and the pH is preferably about 5.5. Controlling the composition of stabilizer/pH controller is important to prevent grading of the oxidizing agent. When the cleaning composition does not include the oxidizing agent, the pH is preferably above about 8.0. The stabilizer/pH controller is preferably present in an amount of about between 0.1 to 6.0 wt. %. Exemplary stabilizer/pH controllers include, but are not limited to, diethylenetriaminepentaacetic acid and carbonates, such as sodium carbonate.
When the cleaning composition comprises the oxidizing agent, the oxidizing agent is preferably a peroxygen compound present in a range of about 1.0 to 9.0 wt. %. Most preferably, the concentration of the oxidizing agent is about 5.00 wt. %. The preferred peroxygen compound is hydrogen peroxide. It is known in the cleaning composition art to use an industrial grade hydrogen peroxide in the formation of cleaning products.
Three examples, Compositions A-C, of cleaning compositions having the oxidizing agent are presented below. These cleaning compositions are shown for exemplary purposes only and are not meant to limit the invention in any manner.
Composition A, which is especially effective in the removal of water and protein stains, is formed with the following ingredients in amounts expressed as percent by weight of the total weight of the composition:
Composition B, which is especially suitable for removing oil and grease stains, is similar in formulation to Composition A. However, the concentration of the water is preferably about 92.95 wt. % (within a range of about 60.00 to 99.00 wt. %). Furthermore, the preferred surfactant for Composition B is Berol 226 SA, which is present at about 1.20 wt. % (within a range of about 0.10 to 6.00 wt. %).
Composition C, which is especially effective in the removal of oil and grease stains, is formed with the following ingredients in amounts expressed as percent by weight of the total weight of the composition:
Optionally, the liquid container assembly 44 can store and dispense a cleaning composition without the oxidizing agent, and a separate, auxiliary liquid container assembly (not shown) that stores and dispenses an oxidizing composition can be used with the compact carpet spot cleaner 10 when the assistance of the oxidizing composition is desired. An example of a cleaning composition without an oxidizing agent is presented in the following table as Composition D.
An exemplary oxidizing composition for the auxiliary liquid container assembly is presented in the following table as Composition E. The oxidizing composition preferably includes a chelating agent, such as diethylenetriaminepentaacetic acid, to collect metal ions and thereby protect the oxidizing agent from a catalytic decomposition that can be induced by metal ions.
Testing was performed at a laboratory to demonstrate the ability of the compositions to remove stains commonly found in rugs and carpets. Cut pile nylon carpet was used for test purposes. The stains were uniformly applied in a one quarter inch diameter ring. The cleaning procedure was initiated after a one hour dwell period. The stain removal procedure was as follows:
1. The stain was blotted repeatedly using weighted paper towels until no transfer occurred.
2. Seven grams of cleaning agent were applied to the stain for a period of approximately one minute.
3. The compact carpet spot cleaner was used to agitate the stain for between 3 and 10 seconds.
4. The stain was blotted using paper towels.
5. Test material (cut pile nylon carpet) was allowed to dry at ambient temperature.
6. A panel of technicians assessed the appearance of the stain.
7. Results of this study are set forth in Table 1.
Results of this cleaning study indicate the effectiveness of this invention in removing both water/protein stains and oil/grease stains.
In operation, the compact carpet spot cleaner 10 is fitted with an energized battery 16 in the main housing 12. The liquid container assembly 44 is removed from the cleaner 10. The dispenser head 48 is removed from the liquid container 46. The liquid container 46 is filled with a suitable amount of a cleaning composition, such as any of Compositions A-D. The dispenser head 48 is replaced on the liquid container 46 to form a leak-proof seal. The filled liquid container assembly 44 is replaced on the head section 14 within the reservoir clips 42. The user carries the charged and filled compact carpet spot cleaner 10 to the spot to be cleaned, positions the cleaner 10 over the spot, and presses the trigger 52 on the pump assembly 50. As the pump assembly 50 is depressed, the composition is drawn from the liquid container 46, through the dip tube 54, and into the valve cup 56. Air is also drawn into the valve cup 56, where it mixes with the composition to create a foam. The foamy composition is expelled through the dispenser head 48 through the nozzle 58. The foam composition is allowed to set on the stain for a suitable period.
Once the foam composition is applied, the user actuates the switch 22 to apply power to the motor 18. The motor 18 rotates, thereby causing the motor shaft 20 to rotate. The motor shaft 20 is connected to the brush drive shaft 28 through the shaft coupler 30. As the drive shaft 28 rotates, the brush drive shaft offset 32 rotates and slides up and down within the slot 40 on the bristle holder 38. As a result, the bristle holder 38 rotates back and forth about the brush holder shaft 36 in an oscillating motion.
A third embodiment of a compact carpet spot cleaner 110 according to the invention is illustrated in
The remainder of the description of the compact carpet spot cleaner 110 employs the relative terms “proximal,” “distal,” rearward,” “forward,” and variations thereof. “Proximal” and “rearward” refer to a direction closer to a user when a user holds the rear portion 113 of the compact carpet spot cleaner 110 in a hand with the head portion 114 pointing away from the user. “Distal” and “forward” refer to a direction farther away from the user when the user holds the compact carpet spot cleaner 110 in the manner just described. These terms are utilized to aid in describing the compact carpet spot cleaner 110 and are not intended to limit the invention in any manner.
Referring now to
With additional reference to
As best viewed in
Referring now to
The cleaning head assembly 134 is removably attached to the head portion 114 of the main housing 112. The projections 238 on the bristle holder 138A are received within the cleaning head support 170 to form a friction fit therewith to retain the cleaning head assembly 134 on the lower housing 164. When the cleaning head assembly 134 is mounted to the head portion 114, the flange 243 on the auxiliary bristle holder 138B is held between the guide arms 218 on the cleaning head holder 200, as shown in
Referring again to
Referring now to
The liquid container assembly 144 further comprises a pump assembly 150 for dispensing the cleaning liquid stored in the liquid chamber. The pump assembly 150 can be a mechanical pump, aerosol spray mechanism, or any other suitable device for dispensing the cleaning solution. The cleaning liquid can be dispensed in an unaerated state or can be mixed with air to form a foam, as described above for the first embodiment. The pump assembly 150 comprises a dispenser head 148 with a trigger 152 that is mechanically actuated by the user to dispense the cleaning liquid through an outlet orifice, such as a nozzle 158, as shown in
As best seen in
To operate the compact carpet spot cleaner 110, the cleaning head assembly 134 is mounted to the main housing 112 as described above, and the liquid container assembly 144 is filled with the cleaning liquid, such as any of the above described Compositions A-D. To fill the liquid container assembly 144, it is pulled from the head portion 114, the pump assembly 150 is removed from the liquid container 146, and the liquid chamber is filled with the cleaning liquid. After the pump assembly 150 is reassembled to the liquid container 146, the liquid container assembly 144 is mounted to the main housing 112 by aligning the depression with 254 with the head portion 114 and sliding, snapping, or otherwise placing it thereon. Next, the user grasps the rear portion 113, pivots the cover 256 away from the nozzle 158, and rotates the compact carpet spot cleaner 110 so that the nozzle 158 faces the surface to be cleaned and can be positioned directly adjacent the surface to be cleaned, if desired. Thereafter, the user depresses the trigger 152 to dispense the cleaning liquid onto the surface.
After a sufficient amount of cleaning liquid is applied to the surface, the user rotates the compact carpet spot cleaner 110 to a position wherein the bristles 139A, 139B of the cleaning head assembly 134 contact the surface to be cleaned in an orientation generally perpendicular thereto. The user then actuates the switch 122 to supply power from the batteries 116 to the motor 118. The motor 118 rotates the motor shaft and, thus, the drive gear 182. Rotation of the drive gear 182 induces rotation of the follower gear 184 and the guides 186 about the circular center of the follower gear 184. Since the cleaning head holder shaft 136 is not fixedly mounted within the path 188 between the guides 186, the cleaning head holder shaft 136 does not rotate with the follower gear 184. However, because the circular center of the guides 186 and the path 188 is offset from the circular center of the follower gear 184, the cleaning head holder shaft 136 is laterally displaced proximally and distally during rotation of the follower gear 184. The cleaning head holder shaft 136 moves between the first position, as shown in
Referring to
The compact carpet spot cleaners described are not limited to cleaning soft surfaces, such as carpets, upholstery, and fabrics. The compact carpet spot cleaner can also be employed to clean hard surfaces, such as tile and linoleum. The type of cleaning liquid stored in the liquid container assembly can be selected based on the type of surface to be cleaned. Further, the cleaning head can comprise an agitator suitable for the type of surface to be cleaned. Examples of agitators include, but are not limited to, brushes (as described above), sponges, scrubbing pads, dusting pads, and ultrasonic vibrating cleaning members.
While the invention has been specifically described in connection with certain specific embodiments thereof, it is to be understood by way of illustration and not of limitation, and the scope of the appended claims be construed as broadly as the prior art would permit.
This application claims the benefit of U.S. Patent Application No. 60/481,645, filed Nov. 14, 2003, and U.S. Patent Application No. 60/554,574, filed Mar. 19, 2004.
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