This invention relates to turbomachine, and more specifically, to the bearing support assembly that transmits the vibration force from the rotor assembly to the support structure.
A turbomachine includes rotating components such as a fan, a compressor, and a turbine. The components are clamped either by a shaft or by bolted flange joints into a rotor assembly. During high-speed rotation of this rotor assembly, forces are transmitted from the rotor assembly to the support structure. To damp the effect of these transmitted forces, a film of oil (“squeeze film”) may be confined between the rotor assembly and the support structure. The oil in the squeeze film is under pressure and acts as a damper. Adequate damping requires that the squeeze film not be too thick or too thin. The rotating rotor assembly may not remain concentric, with respect to the squeeze film cavity, because of rotor assembly movement during acceleration, deceleration, or steady state operation. To counteract the tendency for the rotating assembly to operate off center, thus compromising the performance of the squeeze film damper, various conventional designs attempt to use a centering feature to maintain a uniform squeeze film damper thickness.
While various conventional designs for the centering feature for the squeeze film damper have been proposed and used in turbomachines, improved designs are required for optimum operating characteristics such as to enhance modal damping, to provide compliance to the rotor dynamic system, to precisely place the rigid body modes outside the operating envelope, to minimize impact on component durability and cabin noise, to center the rotor to optimize compressor, fan, turbine blade clearances, to limit maneuver deflection, and to reduce vibration.
One such conventional design is disclosed in U.S. Pat. No. 6,626,574 to Bos, et al. (“Bos patent”). The Bos patent discloses a bearing for maintaining revolution symmetry of an inner mobile structural component. The bearing appears to comprise a squeeze film damper situated at an annular contact surface between an outer bearing race and an outer structural component. However, the Bos patent does not appear to disclose an apparatus or method for centering a rotor or eliminating maneuver deflection of the rotor. Furthermore, the Bos patent does not appear to disclose an apparatus or method for providing additional viscous damping.
As can be seen, there is a need for an improved apparatus and method for centering a squeeze film damper with simplified components (for example, less parts, less volume, lighter weight, and a more compact centering support). Furthermore, there is a need for an improved apparatus and method for rotatably supporting a rotor structure.
In one aspect of the present invention, an apparatus for supporting a rotor assembly in a turbomachine comprises a shaft supported by a bearing assembly wherein the bearing assembly contains one rolling element; a centering support surrounding the bearing assembly with interior and an exterior bumpers; and a bearing support housing surrounding the bearing assembly and the centering support, comprising a bearing support assembly. The bearing support assembly may then be attached via a support structure (such as an engine case or frame) to the turbomachine.
In another aspect of the present invention, an apparatus for supporting a rotating assembly in a turbomachine comprises a shaft supported by at least two bearing assemblies, wherein the bearing assemblies each contain one rolling element, a centering support surrounding the bearing assembly, with an exterior bumper and an interior bumper; and a bearing support housing surrounding the bearing assemblies and the centering support, comprising a bearing support assembly. The bearing support assembly may then be attached via the support structure to the turbomachine.
In another aspect of the present invention, an apparatus for supporting a rotor assembly in a turbomachine comprises a shaft supported by a bearing assembly, containing a rolling element, an inner race, and an outer race, a centering support, surrounding the bearing assembly with an exterior bumper and an interior bumper; and a bearing support housing surrounding the bearing assembly; and the centering support comprising a bearing support assembly. The bearing support assembly may then be attached via the support structure to the turbomachine.
In a further aspect of the present invention, an apparatus for supporting a rotor assembly in a turbomachine comprises a shaft supported by at least two bearing assemblies, wherein the bearing assemblies each contain one rolling element, an inner race, and an outer race; a centering support surrounding the bearing assemblies, with exterior and interior bumpers. In this aspect of the present invention a squeeze film damper may be located in parallel with the centering support, between the bearing assembly outer diameter and the bearing support housing inner diameter, with an oil supply provision contained therein for the delivery of lubricant through an annular groove to the squeeze film damper. The bearing support assembly may then be attached via the support structure to the turbomachine.
In yet a further aspect of the present invention, a method for rotatably supporting a rotor assembly with a support structure comprises mounting a bearing assembly for supporting a rotor assembly within a movable member; suspending the movable member from the support structure upon at least two bearing assemblies; establishing a squeeze film damper between the movable member and the support structure; and centering the movable member with a centering support, wherein the centering support comprises exterior bumpers and interior bumpers.
These and other aspects, objects, features and advantages of the present invention, are specifically set forth in, or will become apparent from, the following detailed description of a preferred embodiment of the invention when read in conjunction with the accompanying drawings.
The following detailed description is of the best currently contemplated modes of carrying out the invention. The description is not to be taken in a limiting sense, but is made merely for the purpose of illustrating the general principles of the invention, since the scope of the invention is best defined by the appended claims.
Broadly, the present invention provides a centering feature to the bearing of a turbomachine (such as found in aircraft, land vehicles, space craft, generation equipment, and other high speed rotating equipment uses) that eliminates unstable vibrations and dampens synchronous vibrations. Unlike conventional designs that use heavyweight components to center the squeeze film damper, the present invention provides a compact compliant centering support for the squeeze film damper interfaces between a component, such as a bearing assembly outer race, and an outer support structure (such as an engine case or frame).
The compact design of the present invention may be lightweight and inexpensive and may be retrofitted easily to an existing turbomachine, such as a turbomachine, for improved rotor dynamic performance. The compact compliant centering support squeeze film damper may be comprised of a ring with bumpers spaced around the circumference at the inside and outside diameters to form spring elements between the bumpers. The centering support may lift the rotor inside the squeeze film damper cavity and may eliminate rotor weight effect on the damper performance. The centering support may be situated between a bearing support housing and an outer race of a roller or ball bearing. The ring may be offset in the vertical direction to center the rotor under 1 g deflection to eliminate a rub at the 6 o'clock location of a rotating component shroud. Tangential grooves may be provided on the outer bumpers to allow oil to squeeze out when the ring is deflected to provide additional viscous damping. The outer bumper height may be controlled to limit maneuver deflection of the rotor.
The present invention further provides an apparatus for supporting a rotor assembly in a turbomachine comprising a shaft supported by a bearing assembly, a centering support surrounding the bearing assemblies, with exterior and interior bumpers and a bearing support housing surrounding the bearing assemblies and the centering support comprising a bearing support assembly. The support apparatus of the present invention is unlike a conventional supporting apparatus that lacks an apparatus or method for centering a rotor or eliminating maneuver deflection of the rotor. The conventional support apparatus also does not comprise a structure for additional viscous damping, such as the tangential grooves of the present invention.
The bearing support assembly is then attached via the support structure to the turbomachine. In more specifically describing the present invention and as can be appreciated from
The centering support 26 may be seen in isolation in
Tangential grooves 36 may be cut into the exterior bumpers 32 to permit oil passage during ring deflection so that oil may be squeezed outward to add additional viscous damping to the squeeze film damper 24. Each groove 36 may be perpendicular to the respective exterior bumper 32 and each groove 36 may be parallel to a direction of rotation of the shaft 16.
With reference to
It should be understood, of course, that the foregoing relates to exemplary embodiments of the invention and that modifications may be made without departing from the spirit and scope of the invention as set forth in the following claims.