Patent Grant
11835148
The present invention relates to a valve; and more particularly to a control valve for mixing fluids, including gases, a gas and liquid, and two liquids.
Other devices use multiple, separate components, i.e., fittings, control valves, check valves, manifold, enclosure, hoses, and fasteners to assemble into a single purposed device for mixing which are complex, bulky and costly. The main parts of these devices use special valves to adjust the amount of fluids coming into the mixing chamber. See
Other devices use multiple parts, time-consuming and costly assembly. They could have unreliable mixing ratio; are prone to leaking, assembly errors, bulky and difficult to fit in tight space. These devices require frequent adjustments/calibrations to achieve desired mixing ratio due to the nature of the components used, e.g., a ball or a needle typed valve. Another limitation is if a very small amount of gas is required, the ball/needle valves are not precise enough to adjust and very difficult to dial in to achieve the desired mixing level. The existing devices have a single application, e.g., gas mixed with liquid, gas mixed with gas, or liquid mixed liquid.
By way of example, and according to some embodiments, the present invention may include, or take the form of, a valve, featuring a control valve having a first housing and a second housing.
The first housing may include a first inlet port having a first inlet port orifice member configured with a first inlet port orifice with a first inlet port orifice size to provide a first inlet fluid with a first inlet volumetric flow rate, include a second inlet port having a second inlet port orifice member configured with a second inlet port orifice with a second inlet port orifice size to provide a second inlet fluid with a second inlet volumetric flow rate, and include a first housing rim configured to extend from the first inlet port and the second inlet port.
The second housing may include a second housing rim configured to extend from the second housing. The second housing rim may be coupled to the first housing rim and forming a mixture chamber to mix the first inlet fluid received from the first fixed inlet orifice and the second inlet fluid received from the second fixed inlet orifice and provide a mixture chamber fluid. The second housing may also include an outlet port orifice member configured with an outlet port orifice having an outlet port orifice size to provide the mixture chamber fluid as an outlet port fluid having an outlet volumetric flow rate. The outlet port fluid may have a mixture ratio of the first inlet fluid and the second inlet fluid that depends on dimensions of the first inlet port orifice size, the second inlet port orifice size and the outlet port orifice size.
By way of further example, the control valve may also include one or more of the following features:
The first inlet port orifice member may be detachably coupled inside the first inlet port; or the second inlet port orifice member is detachably coupled inside the second inlet port; or both the first inlet port orifice member is detachably coupled inside the first inlet port and the second inlet port orifice member is detachably coupled inside the second inlet port.
The first inlet port orifice member may be integrated into the first housing; or the second inlet port orifice member may be integrated into the first housing; or both the first inlet port orifice member may be integrated into the first housing and the second inlet port orifice member may be integrated into the first housing.
The outlet port orifice member may be integrated into, or detachably coupled to, the second housing.
The control valve may include a first check valve and a second check valve. The first inlet port may be configured to receive the first check valve that allows the first inlet fluid to pass from the first inlet port, through the first fixed inlet orifice and to the mixture chamber and prevents backflow from the mixture chamber back to the first inlet port. The second inlet port may be configured to receive the second check valve that allows the second inlet fluid to pass from the second inlet port, through the second fixed inlet orifice and to the mixture chamber and prevents backflow from the mixture chamber back to the second inlet port.
The control valve may include an O-ring; and either the first housing rim or the second housing rim may include a groove configured to receive the O-ring in order to seal the first housing rim of the first housing and the second housing rim of the second housing.
The first inlet port orifice member and/or the second inlet port orifice member may be replaceable. For example, the first inlet port orifice member may be replaced with a different first inlet port orifice member having a different first inlet port orifice size to achieve a different desired mixture ratio of the first inlet fluid and the second inlet fluid for a different application. Moreover, the second inlet port orifice member may be replaced with a different second inlet port orifice member having a different second inlet port orifice size to achieve a different desired mixture ratio of the first inlet fluid and the second inlet fluid for a different application.
The first inlet port may include a first inner channel with a first threaded inner channel surface with threads configured therein; and the first inlet port orifice member may include a first threaded outer surface with corresponding first threads for detachably coupling to the first threads on the first threaded inner channel surface inside the first inlet port.
Similarly, the second inlet port may include a second inner channel with a second threaded inner channel with second threads configured therein; and the second inlet port orifice member may include a second threaded outer surface with corresponding second threads for detachably coupling to the second threads on the second threaded inner channel surface of the second inlet port.
The first inlet fluid may be a gas; the second inlet fluid may be a liquid; and the outlet port fluid may be a gas infused liquid.
The first inlet fluid may be a first gas; the second inlet fluid may be a second gas; and the outlet port fluid may be a gas mixture having the first gas and the second gas.
The first inlet fluid may be a first liquid; the second inlet fluid may be a second liquid; and the outlet port fluid may be a liquid mixture having the first liquid and the second liquid.
Each inlet port may be coupled to a respective fluid storage container; the outlet port may be coupled to a suction pump configured to draw respective inlet fluids from the respective fluid storage container through respective inlet port orifices, into the mixture chamber for mixing the respective inlet fluids, and drawing a corresponding mixture chamber fluid as an outlet port fluid through the outlet port orifice and from the outlet port; and the outlet port fluid may have a corresponding mixture ratio of the respective inlet fluids that depends on the dimensions of the first inlet port orifice size, the second inlet port orifice size and the outlet port orifice size, as well as the suction pressure of the suction pump.
Each inlet port may be coupled to a respective pump/pressure vessel configured to provide respective pumped/pressurized inlet fluids through respective inlet port orifices, into a corresponding mixture chamber for mixing the respective pumped/pressurized inlet fluids, and pushing mixture chamber pumped/pressurized fluids through an outlet port orifice, and from the outlet port for providing the mixture chamber pumped/pressurized fluids as the outlet port fluid; and the outlet port fluid may have a corresponding mixture ratio of the respective pumped/pressurized inlet fluids that depends on the dimensions of the first inlet port orifice size, the second inlet port orifice size and the outlet port orifice size, as well as the respective pressure from the respective pump/pressure vessel.
By way of further example, and according to some embodiments, the present invention may include, or take the form of, a valve, featuring a control valve having a first housing and a second housing.
The first housing may include a gas inlet port having a gas inlet port orifice member configured with a gas inlet port orifice having a gas inlet port orifice size to provide a gas with a gas inlet volumetric flow rate. The gas inlet port orifice member may be detachably coupled inside the gas inlet port. The first housing may include a liquid inlet port having a liquid inlet port orifice member configured with a liquid inlet port orifice having a liquid inlet port orifice size to provide a liquid with a liquid inlet volumetric flow rate. The liquid inlet port orifice member may be detachably coupled inside the liquid inlet port. The first housing may include a first housing rim configured to extend from the gas inlet port and the liquid inlet port.
The second housing may have a second housing rim configured to extend from the second housing. The second housing rim may be coupled to the first housing rim and form a mixture chamber to mix the gas received from the gas inlet port orifice and the liquid received from the liquid inlet port orifice and provide a mixture chamber fluid.
The second housing may include an outlet port configured with an outlet port orifice having an outlet port orifice size to provide the mixture chamber fluid as a gas infused liquid having an outlet volumetric flow rate. The gas infused liquid may have a mixture ratio of the gas and the liquid that depends on dimensions of the gas inlet port orifice size, the liquid inlet port orifice size and the outlet port orifice size.
Due to the nature of the fluid behavior flowed through a small orifice, the volumetric flow rate is almost constant within a wider pressure range as shown in
The drawing, which is not necessarily drawn to scale, includes the following Figures:
Similar parts or components in Figures are labeled with similar reference numerals and labels for consistency. Every lead line and associated reference label for every element is not included in every Figure of the drawing to reduce clutter in the drawing as a whole.
By way of example, and according to some embodiments,
In summary, the compact control valve has fixed orifices and check valves enclosed in a small housing assembly, e.g., consistent with that shown in
Two different fluids come in from the inlet ports, pass through the orifices and check valves; both fluids come together and get mixed at the exits from the check valves, and flow through the common port leading to an external vessel (tubing, reservoir, nozzle, etc.) According to the present invention, the mixture ratio is controlled by the sizes of the orifices installed in the valve housings A & B. If a different mixture ratio is required, then the orifices can be removed and replaced with different sizes to achieve the desired mixture ratio. Fluid entering in from the inlet port can be pressurized using a pump or pressure vessel as shown in
By way of example, the first housing A may may include a first inlet port 12 that has a first inlet port orifice member 14 having a first inlet port orifice 14′ with a first inlet port orifice size configured to provide a first inlet fluid with a first inlet volumetric flow rate. The first inlet port orifice member 14 may be detachably coupled inside the first inlet port 12, e.g., using a threaded coupling. The first housing A may include a second inlet port 22 that has a second inlet port orifice member 24 having a second inlet port orifice 24′ with a second inlet port orifice size configured to provide a second inlet fluid with a second inlet volumetric flow rate. The second inlet port orifice member 24 may be detachably coupled inside the second inlet port 22, e.g., using a corresponding threaded coupling. The first housing A may include a first housing rim 16 configured to extend from the first fixed inlet port 12 and the second fixed inlet port 22.
By way of example, the second housing B may include a second housing rim 30 coupled to the first housing rim 16 and configured to form the mixture chamber M to mix the first inlet fluid received from and through the first fixed inlet orifice 14 and the second inlet fluid received from and through the second inlet port orifice member 24 and provide a mixture chamber fluid. The second housing B may include an outlet port 32 configured with an outlet port orifice member 34 having an outlet port orifice 34′ with an outlet port orifice size configured to provide the mixture chamber fluid as outlet fluid having an outlet volumetric flow rate, where the outlet fluid has a mixture ratio of the first inlet fluid and the second inlet fluid for a particular application that depends on dimensions of the first inlet port orifice size, the second inlet port orifice size and the outlet port orifice size.
By way of example, the first inlet orifice member 14 may be configured as a first replaceable orifice member 14. For example, the first inlet port 12 may be configured with an inner channel 12a having a threaded inner channel surface 12b with inner threads, and the first replaceable orifice member 14 may have a threaded outer surface 14a with corresponding outer threads, e.g. so that the first replaceable orifice member 14 may be screwed into, and out of, the inner channel 12a of the first inlet port 12 to replace the first inlet orifice member 14, consistent with that shown in
Similarly, the second inlet orifice member 24 may be configured as a second replaceable orifice member 24. For example, the second inlet port 22 may be configured with an inner channel 22a having a threaded inner surface 22b with inner threads, and the second replaceable orifice member 24 may have a threaded outer surface 24a with corresponding outer threads, e.g. so that the second replaceable orifice member 14 may be screwed into, and out of, the inner channel 22a of the second inlet port 22 to replace the second inlet orifice member 24, consistent with that shown in
The first housing A may include a first check valve 16, e.g. having a check valve body 16a, a spring 16b and an O-ring 16c. The spring 16b may be arranged between an extended portion 16a′ on one end of the check valve body 16a and an inner wall portion 12c and configured to respond to inlet fluid pressure caused by inlet fluid flowing into the inner channel 12a, and compress to allow the inlet fluid to pass into the mixture chamber M. The O-ring 16c may be arranged in a narrowed/channel portion 16a″ on an opposite end of the check valve body 16a and configured rest or be pulled/pushed against an outer wall portion 12c of the first inlet port 12 when the inlet fluid is not flowing into the inner channel 12a and the spring 16b is not compressed, so as to prevent the inlet fluid from the second inlet port 22 from passing through the mixture chamber M and into the inner channel 12a of the first inlet port 12.
The first housing A may also include a second check valve 26, e.g. having a check valve body 26a, a spring 26b and an O-ring 26c. The spring 26b may be arranged between an extended portion 26a′ of the check valve body 26a and a corresponding inner wall portion 22c and configured to respond to inlet fluid pressure caused by inlet fluid flowing into the inner channel 12a, and compress to allow the inlet fluid to pass into the mixture chamber M. The O-ring 26c may be arranged in a narrowed/channel portion 26a″ on a corresponding opposite end of the check valve body 26a and configured rest or be pulled/pushed against an outer wall portion 22c of the second inlet port 22 when the inlet fluid is not flowing into the inner channel 22a and the spring 26b is not compressed, so as to prevent the inlet fluid from the first inlet port 12 from passing through the mixture chamber M and into the inner channel 22a of the second inlet port 22.
In
Moreover, and by way of further example, the control valve 10 in
The housing “A” and housing “B” are fastened together with screw-like fasteners F, one of which is labeled in
Embodiments are also envisioned, and the scope of the invention is intended to include, having a check valve configured in the outlet port of housing “B”, e.g., similar to the check valves 16, 26 configured in housing “A”.
By way of example,
By way of further example,
Based on certain applications, the compact controlled valve can have a different placement and arrangement of the orifice(s) and check valve(s). By way of example,
The compact control valve 60 may include a housing C, a housing D and a housing E.
The housing E corresponds to housing B in
The housing D corresponds to housing A in
The housing C may include an inlet port 80, an intermediate portion 82 and a coupling portion 84. The housing C may be coupled onto the first inlet port 70. By way of example, the first inlet port 70 may be configured with a threaded outer surface 70b, and the coupling portion 84 may have a threaded inner surface 84a, e.g., so that the threaded inner surface 84a of the coupling portion 84 may be screwed onto the threaded outer surface 70b of the inlet port 70 to couple the housing C onto the inlet port 70, consistent with that shown in
The housing C may also include a check valve 86 having a check valve body 86a, a spring 86b and an O-ring 86c, which are configured to operate similar to check valves 16, 26 shown in
Consistent with that set forth herein, embodiments are envisioned having, and the scope of the invention is intended to include, implementations in which the inlet port orifices 70a, 72a form part of replaceable inlet port orifice members like members 14 and 24 (
Embodiments are also envisioned, and the scope of the invention is intended to include, having a check valve configured in the outlet port of housing “E”, e.g., similar to the configuration of the check valve 86 in the housing “C”.
Additionally in certain applications, a compact controlled valve according to the present invention can have a double check valve arrangement. For example,
In particular, the compact control valve 100 includes a housing F configured with a gas inlet receiving cavity 102, a liquid inlet receiving cavity 103, a gas-infused-liquid outlet receiving cavity 104, and a mixture chamber 106. The compact control valve 100 also includes a gas inlet port 110 having an inlet port portion 111, an intermediate portion 113 and a coupling portion 115. The inlet port portion 111 is configured to receive a gas inlet coupling 112 for providing gas from a gas source (not shown) to the compact control valve 100.
The gas inlet port 110 also includes an inlet port orifice member 116 arranged in the intermediate portion 113 with an O-ring. The inlet port orifice member 116 is configured with a fixed orifice having a gas inlet port orifice size configured to provide gas with a gas inlet volumetric flow rate and allow inlet gas to flow through the gas inlet port 110, e.g., similar to the inlet port orifice members 14 and 24 in
The gas inlet port 110 also includes a gas check valve 118 arranged in the coupling portion 115. The gas check valve 118 has a check valve body, a spring and an O-ring, is configured to allow gas to flow through the gas inlet port 110 and to prevent liquid from flowing back into the gas inlet port 110, and operates similar to check valves 16, 26 shown in
The compact control valve 100 includes an optional 2nd gas check valve 150 having a check valve body portion arranged in a gas inlet portion of the mixture chamber/cavity 106 with an O-ring as shown. The 2nd gas check valve 150 has a check valve body, a spring and an O-ring arranged in the check valve body portion, is configured to allow gas to flow through the gas inlet port 110 and to prevent liquid from flowing back into the gas inlet port 110, and operates similar to check valves 16, 26 shown in
The compact control valve 100 includes a liquid inlet port 160 configured to provide an inlet liquid to the mixture chamber 106, e.g., consistent with that set forth in relation to
The compact control valve 100 includes a liquid check valve 170 having a check valve body portion arranged in a liquid inlet portion of the mixture chamber/cavity 106 with an O-ring as shown. The liquid check valve 170 has a check valve body, a spring and an O-ring arranged in the check valve body portion, is configured to allow liquid to flow through the liquid inlet port 160 and to prevent gas from flowing back into the liquid inlet port 160, and operates similar to check valves 16, 26 shown in
The compact control valve 100 includes an outlet port 180 having an outlet port orifice 180a with an outlet port orifice size configured to provide the mixture chamber fluid as an outlet port fluid having an outlet volumetric flow rate. Consistent with that set forth herein, the outlet port fluid has a mixture ratio of the first inlet fluid and the second inlet fluid for a particular application that depends on dimensions of the gas inlet port orifice size, the liquid inlet port orifice size and the outlet port orifice size.
By way of example, the control valve according to the present invention is shown and described having two inlet ports and one outlet port. However, embodiments are envisioned having, and the scope of the invention is intended to include, control valves with three or more inlet ports, where each inlet port has a respective inlet port orifice member having a respective inlet port orifice with a respective inlet port orifice size configured to provide a respective inlet port fluid with a respective inlet port volumetric flow rate. Moreover, embodiments are also envisioned having, and the scope of the invention is also intended to include, control valves with multiple mixing or mixture chambers and multiple outlet ports, where multiple inlet ports provide multiple inlet fluids to a respective mixture chamber, and where the respective mixture chamber provides a respective mixture chamber fluid to a respective outlet port.
The dimensions of the inlet and outlet port orifices will depend on the particular application of the compact controlled valve. By way of example, one application may require that the inlet and outlet port orifices have one set of dimensions, and another application may require that the inlet and outlet port orifices have another set of dimensions.
The scope of the invention is not intended to be limited to any particular dimension of the inlet and outlet port orifices or any particular set of dimensions.
Finally, for any particular application the dimensions of the inlet and outlet port orifices may be determined by a person skilled in the art without undue experimentation, e.g., so as to provide an outlet port fluid having a desired mixture ratio of a first inlet fluid and a second inlet fluid based upon a first inlet port orifice size, a second inlet port orifice size and a outlet port orifice size.
Applications of the present invention include:
Used for mixing liquid-liquid, gas-gas or gas-liquid for general industrial applications such as sanitization, laboratory uses; beverage applications such as nitrogen gas infused, carbonated, or blended gas (N2+CO2) beverages. This device can be fitted with a pump as an external fitting or used as stand-alone device with liquid and/or gas inputs to produce a desired mixed fluid.
The embodiments shown and described in detail herein are provided by way of example only; and the scope of the invention is not intended to be limited to the particular configurations, dimensionalities, and/or design details of these parts or elements included herein. In other words, one skilled in the art would appreciate that design changes to these embodiments may be made and such that the resulting embodiments would be different than the embodiments disclosed herein, but would still be within the overall spirit of the present invention.
It should be understood that, unless stated otherwise herein, any of the features, characteristics, alternatives or modifications described regarding a particular embodiment herein may also be applied, used, or incorporated with any other embodiment described herein.
Although the invention has been described and illustrated with respect to exemplary embodiments thereof, the foregoing and various other additions and omissions may be made therein and thereto without departing from the spirit and scope of the present invention.
This application claims benefit to provisional patent application Ser. No. 62/848,148, filed 15 May 2019, which is hereby incorporated by reference in its entirety.
| Number | Name | Date | Kind |
|---|---|---|---|
| 2503901 | Chace | Apr 1950 | A |
| 3977608 | Bullock | Aug 1976 | A |
| 4132361 | Ryd | Jan 1979 | A |
| 4173296 | Marshall | Nov 1979 | A |
| RE30301 | Zygiel | Jun 1980 | E |
| 4290450 | Swanson | Sep 1981 | A |
| 4523697 | Jeans | Jun 1985 | A |
| 4699173 | Rohling | Oct 1987 | A |
| 4716932 | Adams, Jr. | Jan 1988 | A |
| 4915123 | Morgovsky | Apr 1990 | A |
| 4953593 | Edwards | Sep 1990 | A |
| 4991625 | Manganaro | Feb 1991 | A |
| 5012837 | Zepp | May 1991 | A |
| 5121855 | Credle, Jr. | Jun 1992 | A |
| 5139225 | Olson | Aug 1992 | A |
| 5172713 | Hall | Dec 1992 | A |
| 5188255 | Du | Feb 1993 | A |
| 5656313 | Gibney et al. | Aug 1997 | A |
| 6240943 | Smith | Jun 2001 | B1 |
| 6572258 | Holland | Jun 2003 | B1 |
| 6647982 | Zaiser | Nov 2003 | B1 |
| 7311225 | Newton | Dec 2007 | B2 |
| 7448553 | Schmitt | Nov 2008 | B2 |
| 7448793 | Kurosawa | Nov 2008 | B2 |
| 7530278 | Litecky | May 2009 | B2 |
| 7914517 | Baran | Mar 2011 | B2 |
| 8087544 | Elsom et al. | Jan 2012 | B2 |
| 8122912 | Shemer et al. | Feb 2012 | B2 |
| 8182236 | Shaimi | May 2012 | B2 |
| 8281669 | Ertl | Oct 2012 | B2 |
| 8540120 | Newton et al. | Sep 2013 | B2 |
| 8752541 | Deng | Jun 2014 | B2 |
| 8807392 | Smeller et al. | Aug 2014 | B2 |
| 8960500 | Van Opstal et al. | Feb 2015 | B2 |
| 9101245 | Rey et al. | Aug 2015 | B2 |
| 9709188 | Williams et al. | Jul 2017 | B2 |
| 9723943 | Beausire et al. | Aug 2017 | B2 |
| 10035113 | Nasman et al. | Jul 2018 | B2 |
| 10301159 | Feola | May 2019 | B2 |
| 20020059958 | Krog | May 2002 | A1 |
| 20060056271 | Kapila | Mar 2006 | A1 |
| 20080106969 | Kojima | May 2008 | A1 |
| 20120180874 | Mellette | Jul 2012 | A1 |
| 20130174926 | Derakhshan | Jul 2013 | A1 |
| 20140361042 | Ziesel | Dec 2014 | A1 |
| 20170167068 | Bao | Jun 2017 | A1 |
| 20180185796 | Eichenlaub et al. | Jul 2018 | A1 |
| 20210069656 | Meza | Mar 2021 | A1 |
| Number | Date | Country |
|---|---|---|
| 9301123 | Jan 1993 | WO |
| 0010909 | Mar 2000 | WO |
| 0212837 | Feb 2001 | WO |
| 2014197619 | Dec 2014 | WO |
| Entry |
|---|
| “Fixed Orifice Flow Control Restrictor Valves” www.kepner.com (Dec. 14, 2004) https:/ /web.archive.org/web/20041214173126/https://www.kepner.com/flow_restrictor.html. |
| “Precision Orifices (Flow Restrictors) for Flow Control” www.industrialspec.com (Jan. 8, 2016) https://web.archive .org/web/20190503210729/https://www.industrialspec.com/about-us/blog/category/precision-orifices/9. |
| “Fixed orifice restrictors with reverse flow check” apps.boschrexroth.com; (Accessed Jun. 5, 2019) http://apps.boschrexroth. com/products/compact-hydraulics/chcatalog/pdf/GSU.pdf. |
| Number | Date | Country | |
|---|---|---|---|
| 20230279961 A1 | Sep 2023 | US |
| Number | Date | Country | |
|---|---|---|---|
| 62848148 | May 2019 | US |
