The present invention pertains to the field of compact disc accessories and more particularly to devices used to apply labels to compact discs.
Audio, visual and other data may be contained on disc media as a metallic coating etched or cut on a small disc in a pattern that can be read by a laser during disc rotation, for instance in the disc drive of a audio or video CD player or computer disc drive. Typically, the disc is referred to as a “compact disc” or “CD” though such discs may go by other names and vary as to their sizes. Common features are their circumferential etched or cut periphery and a concentric aperture for use in their placement and/or storage, e.g. where some retention/attachment system is used to grip them as with retainers in a CD case. For purposes of the invention, “compact disc,” “disc,” or “CD” are used interchangeably in this application to refer to any disc type audio, visual, or data media.
For those who create, inscribe, copy or “burn” their own CD's, labeling these to distinguish their content or use is necessary for proper identification, especially given the different media and data formats which may be involved. Clearly, marking the CD for identification without affecting the content of the CD is important. Ink or wax marks made directly to the disc may disrupt the contents of the CD. Even if the marking is made to areas not etched or cut, the ink may still damage the disc or a wax constituent may not adhere to the disc during its playback or operation given the significant speeds of rotation the CD may be subjected in a disc drive.
In contrast, self adhesive labels are superior identification means, provided they are attached so as not to affect the circumferential load and, hence, the balance of the disc during rotation. It is therefore necessary for proper operation of the CD that the label be applied in a generally uniform manner concentric with and encircling the entire central portion surrounding the disc central aperture. Placing the label manually in such a fashion involves skill and coordination to avoid placing the label too far off-center or otherwise folding over or wrinkling the adhesive label so that a surface irregularity disrupts the rotational balance of the disc.
Human manual dexterity is simply too imprecise and subject to fatigue and other factors to consistently apply labels in a manner which consistently avoids impairing the operation of the disc. Other devices have been developed to affix a label to a compact disc. Some involve placing an adhesive label on a lower planar surface and using an apparatus to press a CD down on the label to affix it. Pressing downward on the CD to affix the label presents certain difficulties, however. Even if the apparatus can center the label properly, uniform pressure so that the label affixes evenly around the surface of the disc may require contacting much of the CD surface, and potentially damaging the disc itself or the etched metallic surface. If uniform pressure is not applied, however, bubbles, wrinkles and other irregularities may result which need to be smoothed out after application.
Some devices incorporate a supporting surface biased to resist downward pressure, the surface supporting a label placed adhesive side up. The bias force allows some movement to the surface in response to downward pressure. Nonetheless, applying a bias in a uniform manner over the area of a surface may prove difficult under normal wear and tear of repeated use. Electrical or mechanical methods to support the surface evenly are prone to losing alignment. Compression against a spring bias still requires an even downward force, which invokes again the imprecision of manual dexterity. Moreover, the means for attachment of the CD must be sufficiently snug to hold the CD in place during the pressing stage, yet flexible enough to allow easy removal of the CD.
What is needed is a CD labeler mechanism which quickly affixes a label to a CD which minimizes the need for manual dexterity and yet is reliably over protracted periods of use.
An apparatus and method is disclosed for applying a label to a compact disc. The apparatus works on a compact disc having a first planar side and a second planar side, the compact disc defining a central aperture having a diameter and a circumference, and the apparatus comprises a planar surface defining an aperture, the planar surface for supporting a compact disc label to be affixed to the compact disc first planar side, a plunger, having a top surface, disposed within the planar surface aperture for reciprocal movement between a first position where the plunger top surface is above the planar surface and a second position that where the top surface is lower than in the first position with respect to the planar surface, means for attaching and holding a compact disc, the means for attaching and holding engaging the compact disc central aperture circumference at a portion of the means defining a diameter larger than the diameter of the compact disc central aperture, the means coupled to the plunger top surface, and means for reciprocating the plunger from the first position to the second position such that the attachment means draws the compact disc first planar side to contact the label supported by the planar surface.
The method involves affixing a self adhesive label to a CD having an aperture, a top surface and a bottom surface, comprising the steps of affixing a CD to a shaft having an upper and a lower end, the shaft extending through the CD aperture, the shaft having a lip on its upper end contacting the CD top surface, engaging the shaft lower end to a source of downward pulling force, with the downward pulling source, pulling the shaft downward toward a surface bearing the self adhesive label such that the lip exerts a downward force on the CD top surface impelling the CD toward the surface, and contacting the CD bottom surface with the self adhesive label so as to affix the label to the CD.
An apparatus for removing the compact disc from its affixation to the labeler is also disclosed comprising a first segment engaging the compact disc central aperture circumference at a first point, a second segment engaging the compact disc central aperture circumference at a second point on a diametric axis, the second point approximately opposed to the first point, at least one brace having a retraction point, the brace operatively coupling the first segment to the second segment over the diametric axis such that contacting the brace retraction point with a force impels the first segment away from the first point and impels the second segment away from the second point, and means for contacting the retraction point.
a illustrates a side view of the plunger of the embodiment shown in FIG. 1.
b illustrates a perspective view of the plunger of the embodiment shown in FIG. 1.
a illustrates a perspective view of the button of the embodiment shown in FIG. 1.
b illustrates a perspective view of the plunger of the embodiment shown in
Plate 35 includes apertures 1 and 2 through which pins 6 and 7 extend. In surface support 20, pin holes 6a and 6b and 7a and 7b hold pins 6 and 7 in place. Plate 35 also includes a central slot 5, including ledge 8a. Plunger 15 is coupled to plate 35 by pin 8 disposed through plunger 15 at rod opening 8b and at a corresponding opposing rod opening (not pictured) of plunger 15. Rod 8 extends through central slot 5 and occupies ledge 8a. Plunger 15 includes plunger surface 24, lip 12 and coupled button 14. Surface 10 fits around plunger 15, which is disposed within surface central aperture 29, and engages surface support 20.
The embodiment illustrated in
Surface 10 includes a central aperture 29 through which plunger 15 extends upwardly and within which plunger 15 is vertically moveable, i.e. upward and downward, with respect to surface 10. It is preferred that the central aperture 29 of surface 10 be approximately as large as the size of a CD label aperture. CD labels are typically donut shaped, with an aperture concentric to the central aperture of a CD. The approximate diameter size of the label hole is about 1.60 inches; consequently, the diameter of plunger 15, and of plunger surface 24, is approximately equal to this. It is to be appreciated, that the CD labeler of the present invention may be tailored to sizes which utilize either customized or non-standard size CDs and/or CD labels.
Plunger 15 is preferably cylindrical in shape, with a diameter slightly smaller than the label hole so that the label can be applied to surface 10 and fit around plunger 15, disposed in surface central aperture 29 of surface 10. The outside circumferential edge of plunger 15 may thus be used as a guide to placement and centering of the CD label which fits around it. Plunger 15 is coupled to trigger 25 which controls its upward and downward movements. In its operation, as illustrated in the embodiment shown in
Even at the lowest point reached by plunger 15 as it moves downward into the surface central aperture 29, at least a portion of lip 12 remains either co-planar with or above surface 10 during operation. Lip 12, with attached CD, pulls the CD downward along with plunger 15; to the degree lip 12 moves toward surface 10 and the closer it comes to surface 10, the CD workpiece attached to lip 12 will be subjected to a proportionate downward force exerted at the point where lip 12 engages the inner circumference of the CD within the CD aperture, and, with the CD firmly affixed to lip 12, and translating over the periphery of the CD in a generally even manner. This promotes the uniform affixation of the self adhesive label on surface 10 and dispenses with the compensation which may be required of a user applying downward manual pressure, for instance against an upwardly directed opposing spring bias, to ensure uniform force over the CD surface where it contacts the label, to enable proper affixation. In one embodiment of the invention, plunger 15 lowest downward position may be adjustable to regulate the downward force applied to the CD and to accommodate differing thicknesses of surface 10 (or any material disposed thereon). Moreover, as will later be described, another embodiment may utilize an intervening cushion placed on surface 10 which bears the self adhesive label.
In operation on a CD workpiece, a self adhesive CD label is placed on surface 10, adhesive side up. Plunger 15 is configured to extend through the label hole, and is thus preferably designed to have a diameter approximately the size of a standard CD label. Plunger 15, however, need not be strictly round; a square or rectangular shape, as well as other shapes, are within the scope and contemplation of the invention, so long as sufficient surface area on the top surface of plunger base 24 exists to accommodate lip 12 (which also may be of varying shape) and, in one embodiment, sufficient surface area on the plunger surface 24 exists on which a CD released from lip 12 may rest without contacting surface 10. Surface 10 is preferably of a size to accommodate a standard CD label size. Consequently, a CD is affixed to lip 12, with the CD side which will receive the label facing downward toward surface 10.
Lip 12 employs a means of attaching the CD through the standard CD central aperture. In the embodiment illustrated in
Lip 12 may also be an insertable pin, rod, shank or screw, detachably coupled to the plunger base according to fastening means known to the trade, and which may be removed from the plunger base to insert a CD thereon and then reattached through the CD aperture to the plunger base and fastened securely. Lip 12 and shaft 17, with button 14 atop shaft 17, extend upwards above plunger surface 24 and are fixably attached thereon so as to move along with plunger 15. Retracting trigger 25 pulls coupled plunger 15 downward within surface central aperture 29, impelling the engaged CD toward surface 10, where the label is placed, adhesive side up. As plunger surface 24 approaches and becomes co-planar with surface 10 and/or moves below the plane of surface 10, the CD affixed to lip 12 contacts the label adhesive side, placed on surface 10. The force exerted by plunger 15 downward pulls lip 12, and hence affixed CD, downward and impels the CD against the label disposed on surface 10. As lip 12 securely holds the CD, the CD is contacts the label with sufficient force to adhesively affix the label to the CD. Release of trigger 25 allows the plunger 15 to return to its upwardly extended position, along with the engaged CD and label, where the CD may be removed from lip 12. In the illustrated embodiment, removal of the CD from lip 12 can be accomplished by pressing button 14, as will be further described and illustrated.
In a separate embodiment, a flexible surface, such as a polymer foam, may be placed over surface 10 to cushion contact between the label and CD, hence plunger 15 need not travel down so far that plunger surface 24 is co-planar with surface 10, but need only be lowered to the point that the CD contacts the label suspended above surface 10 sufficiently to adhere the label thereto. Other such embodiments, where plunger 15, and consequently lip 12, may be depressed sufficiently for the CD to contact with a label disposed above surface 10 will occur to those skilled in the art and would be within the scope and contemplation of the invention.
Trigger 25 is biased outward by spring mechanism 32 and is coupled to plate 35. In the embodiment shown, spring mechanism 32 comprises spring 33 trigger spring holder 34 and arm spring holder 36 to brace and support spring 33 compression. When pressed, trigger 25 moves against the outward biasing force of spring 33 and spring mechanism 32, pulling coupled plate 35 in a lateral direction toward arm 60 in the direction of arrows 100 such that slot 5 likewise moves laterally, forcing rod 8 to move off ledge 8a and down the pathway defined by central slot 5 to a lower position, with the result that plunger 15 sitting atop rod 8 moves downward as well. Where rod 8 reaches a sufficiently lower position within the pathway defined by central slot 5, plunger 15 reaches a position where surface 10 may contact and press against a compact disc attached to lip 12. Thus, lateral movement of plate 35 and central slot 5 causes downward movement of rod 8, resulting in plunger 15 moving downward through the surface central aperture 29 and toward surface housing 20. Rods 6 and 7 are at either end of plate 35, through apertures 1 and 2, respectively, to limit the lateral progress of plate 35 within surface support 20. Release of trigger 25 also releases spring 32, the opposing bias force of which impels trigger 25 back outward moving plate 35 to its original position, forcing rod 8 up the pathway defined by central slot 5 and onto ledge 8a where it rests, consequently raising plunger 15 resting atop rod 8. As such, plunger 15 reciprocates between a lower position and an upwardly extended position. As ledge 8a prevents downward motion of rod 8 and, hence, plunger 15, unless trigger 25 is pressed, plunger 15 remains in its upwardly extended position and resists any downward pressure, including manual pressure that may be applied, which may otherwise impel plunger 15, and an engaged CD toward surface 10.
Other means of operation aside from a spring biased trigger mechanism will occur to those skilled in the art. For instance, a separate embodiment may include a latch trigger mechanism. Alternatively, electric means could be used to move plate 35 or plunger 15, for that matter, the requisite distances. A plug to a power source or a small electric cell may power movement of plate 35 and/or plunger 15 according to control means known in the art, e.g. activated by a button or knob.
a and 4b shows alternate side views of plunger 15 and illustrate plunger surface 24, rod opening 8b, plate slot 4, lip 12, shaft 17 and button 14. In
In another embodiment, flanging of the lip upper portion may substitute for snaps 16, or a combination of snaps and flanging may be used. Other similar means known in the trade of slightly increasing lip circumference and/or locking a CD inserted over lip 12 will occur to those skilled in the art, e.g. clips, ridges, threads, styrations, channels, grooves or combinations thereof.
Where lip 12 and/or snaps are made of a sufficiently resilient material, the necessary flexibility to contract lip 12 to fit snaps 16, or other attachment device, through the CD aperture may be accomplished. In this regard, the lip may be divided into individual segments 12a-12e, one or more of which including snaps 16, each segment being separately flexible with respect to the others, to ease distortion of lip 12 and snaps 16 during affixation and removal of the CD. Segments 12a-12e may be made of semi-flexible polypropylene material with a resilience sufficient to alternatively distort and return to their original form in response to the placement and removal of CDs. Use of segments 12a-12e, as well as other not pictured, when used to comprise the circumference of lip 12, allows lip 12 circumference to be flexible, allowing it to be inserted through a CD aperture despite its slightly larger diametric and circumferential size with respect to the aperture.
b illustrates plunger plate slot 4 which is configured to receive plate 35 where plunger 15 depresses within central slot 5. Also, rod opening 8b receives one end of rod 8, which extends through plate 35 at central slot 5, is shown. A second rod opening (Not pictured) occupies the diametrically opposite side of plunger 15 allowing rod 8 to extend across the diameter defined by the cylindrical plunger shape, in the preferred embodiment. Note, while plunger 15 is depicted in this embodiment in a round, cylindrical shape, as previously explained, other shapes and configurations may be adopted without impairing plunger function. The cylindrical configuration is advantageous in that the circumferential sides of a CD label fitted on surface 10 are guided by the outside circumferential edge of plunger 15, to assist in holding the label in place.
a illustrates button 14 used to release a CD from lip 12. Button 14 includes shaft 17 extending downward from button 14 a pre-determined distance. Legs 19 affix the button to plunger 15 at plunger top surface 24.
Note, as button 14 is suspended by shaft 17 above lip 12, button 14 does not contact the CD which is affixed to lip 12 below the flanged edge. Thus, no downward pressure on the CD itself, or the portion proximate to the CD center or CD central aperture circumference, is used to release the CD from labeler 26, hence no distortion of the CD itself is necessary to remove the CD, avoiding potential warpage or other damage to the CD.
Although the invention has been described in relation to specific embodiments, other variations and modifications will become apparent to those skilled in the art and the claims are intended to cover all embodiments falling within the true spirit and scope of the invention.
This application is a divisional application of U.S. aplication Ser. No. 09/676,700, filed Sep. 29, 2000 now U.S. Pat. No. 6,484,777.
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4497682 | Hamisch, Jr. | Feb 1985 | A |
4549922 | Oishi et al. | Oct 1985 | A |
5135106 | Morrone | Aug 1992 | A |
5417182 | Fujii et al. | May 1995 | A |
6196384 | Belden, Jr. | Mar 2001 | B1 |
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6508914 | Schwaller et al. | Jan 2003 | B1 |
Number | Date | Country | |
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20030070763 A1 | Apr 2003 | US |
Number | Date | Country | |
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Parent | 09676700 | Sep 2000 | US |
Child | 10263600 | US |