The invention relates to trays utilized in stores and supermarkets to enable products to be maintained in neat and orderly rows on the store shelves and to enable the products to be “fronted” so that the products are visible and easily removed from the trays by a customer. The invention is particularly directed to the display and dispensing of yogurt containers or the like, which are presented in a wide variety of sizes and shapes, which present problems to storekeepers in properly and efficiently displaying the products.
The display and dispensing of yogurt containers has presented significant problems to the store owner due to the often irregular shape of the containers and to the fact that they are frequently stacked three and four high in their dispensing trays. An initial solution was provided by a special injection molded, width-adjustable yogurt tray described and claimed in U.S. Pat. No. 7,631,771 of Trion Industries, Inc., the assignee of this application. Over time, however, yogurt companies began to provide yogurt in an even larger variety of container sizes and shapes, requiring the molded trays to be provided in multiple sizes, which was both inconvenient and uneconomical.
The present invention is directed to an improved and economical, adjustable width tray for the display and dispensing of yogurt containers in a wide variety of sizes and shapes, typically stacked in several tiers, one container on top of another. The primary parts of the trays are of inexpensive, extruded construction, enabling a low cost, highly versatile tray to be provided for the display of yogurt and similar products.
In accordance with one aspect of the invention, individual trays are provided with one high side wall and one low side wall. The high side wall is of a height to provide lateral confinement for a plurality of product containers, stacked in multiple tiers. The low side wall, on the other hand, is of a height which preferably is less than the height of a single container. The individual trays, however, are provided with interlocking connections between the low side walls and high side walls, such that the high side wall of a first tray can be connected to the low side wall of an adjacent second tray. With this arrangement, the high side wall of the first tray serves the function of a second high side wall of the second tray, such that tier-stacked products of the second tray are properly confined on both sides.
Yogurt containers predominantly, although not exclusively, are configured to be wider at the top than at the bottom, with many having an overhanging lip or lid. To particular advantage, in the system of the invention, the adjustable width trays can in many cases be set to a width such that the lips of the bottom containers can overhang the top of the low side wall. In such cases, the presence of the low side walls does not add to the overall width of an assembly of such trays disposed over the full width of a store shelf. Such small savings in width in individual trays can be of great significance to a store keeper in that it may allow the store keeper to add an additional tray to a particular full-width shelf display.
In a particularly preferred embodiment of the invention, the respective short and high side walls of a tray are provided with longitudinally extending, interengaging rails and tracks which secure adjacent trays together while allowing individual trays to be pulled forward relative to their neighboring trays, to facilitate servicing, such as restocking. To advantage, the low side wall may have a T-shaped rail extending longitudinally adjacent a lower edge thereof while the high side wall may have adjacent its lower edge a recessed track comprised of opposed flanges which slidably engage the T-shaped rail of an adjacent tray. The spacing between the opposed flanges is sufficiently greater than the vertical dimensions of the T-shaped rail, such that the front of an individual tray may be lifted somewhat (e.g., ¼th inch) in relation to adjacent trays, to allow a tray to be lifted over a retaining rail, frequently installed at the front of the shelf, when pulling the tray forward for servicing. The interengaging rails and tracks also provide support for a tray that is pulled out for servicing.
Providing a low side wall at one side of the tray simplifies and expedites servicing and restocking of the trays. When a particular tray is pulled forward, one side of the tray is open and readily accessible from the side of the low wall.
In a preferred form of the invention, each tray is provided with a manually operated pusher, which is mounted for sliding movement on a longitudinal track preferably formed on the high side wall of the tray. A pull strip is received and guided in the pusher track and is attached at its remote end to the pusher. In accordance with an aspect of the invention, the tray may be provided with a novel form of reversible pusher which is provided with track-engaging means adjacent the top and bottom of the pusher. Each of the track-engaging means has an element for connecting to the pull strip. The pusher is of a generally L-shaped configuration, viewed vertically, with arcuate contours between the two legs of the “L”. In one orientation, a side wall of the pusher, which is the short leg of the “L”, extends forward, which is suitable for round or rounded containers. For square containers, the pusher can be detached from its pull strip, reoriented by rotation about a transverse horizontal axis and re-attached to the pusher track and pull strip. In the new orientation, the pusher presents a forwardly facing flat surface for engagement with a flat edge or side of a squared product container.
The trays of the invention can also incorporate an advantageous form of clip attachment at the front, which serve multiple functions as a product stop, price tag holder and limit stop to prevent overextension of trays being pulled forward for servicing.
For a more complete understanding of the above and other features and advantages of the invention, reference should be made to the following detailed description of preferred embodiments of the invention and to the accompanying drawings.
Referring to the drawings, and initially to
As indicated in
Pursuant to the invention, a rail 42, preferably of T-shaped configuration, extends longitudinally along one of the side walls 33, 35, preferably the low side wall 35. On the opposite side wall, preferably the high side wall 3, at the bottom thereof, there is a flanged track 43 configured to slidably receive the rail 42 (see
As reflect in
Referring still to
In the illustrations of
The “reverse” orientation of the pusher, described in the preceding paragraph, will function satisfactorily with rounded containers as with squared containers. However, when the side wall 52 of the pusher is projecting forwardly, the pusher may be positioned farther back in the tray and thus potentially provide room for additional products. Accordingly, for the display of rounded containers it is preferred to have the pusher in its “normal” orientation, with the side wall 52 extending forward, as in
As indicated particularly in
In the illustrated form of the invention, a front clip 65 is provided, which is secured to the front of first bottom-forming part 34, performing multiple functions. With reference to
When the clip 65 is fully received on the bottom-forming part 34, a circular projection 69 at the right side of the clip is received in an opening 70 in the lower portion of the first component 31 (
Among the functions of the clip 65, one is to serve as a forward product stop, when products are pulled forward by the pusher 47 and pull strip 48. As can be seen in
A significant function of the front clip 65 is to provide a limit stop to prevent excessive forward extension of a tray, when pulled forward for servicing or reloading. As can be seen in
The clip 65 also functions to provide an inclined, front-facing surface 78 for the presentation of price and other information relating to the products displayed.
As indicated in
In accordance with an aspect of the invention, illustrated best in
A significant function of the retaining strip 80 is to prevent forward tilting of trays during servicing. Thus when a given tray is pulled forward for reloading, the resulting fully loaded tray can exert a considerable forward tilting moment on the adjacent connected trays that are providing cantilever support. If the adjacent trays were only lightly loaded, they may not adequately resist the tilting moment of the loaded tray. In such a circumstance, the retaining strip 80 will prevent upward movement of the adjacent trays and enable them to provide the necessary support for a fully loaded, pulled-out tray.
The configuration of the retaining strip 80 enables it also to serve as a barrier, to prevent positioning of a tray too far back on a shelf. Also, the retaining strip 80 can be configured to engage a series of trays in such manner as to resist free forward movement whereby, when a single tray is intentionally pulled forward for servicing, adjacent trays remain subject to resistance against such movement.
The system of the present invention represents a significant advance in the display and dispensing of products, such as yogurt, which is sold in a wide variety of containers of unusual shapes and sizes. The new system utilizes mostly inexpensive, extruded components, which can be easily adjusted for the expected mix of sizes and shapes. The individual trays of the new system incorporate one high side wall and one low side wall, with the low side wall being of a height slightly less than the overhang height (lip or lid) of a common product container for yogurt and like products. The trays are constructed and configured such that the low side walls are mated with the high side wall of an adjacent tray, such that each tray effectively has two high side walls. An assembly of trays of the new system will, however, utilize less material and have less overall width than an array of trays in which each tray has two high side walls.
In the new system, individual trays of a side-by-side array of many trays may be pulled forward from the array for servicing and/or reloading. The tray pulled forward is provided with cantilever support from adjacent trays in the array while servicing/reloading is carried out. Additionally, while a single tray is pulled forward, the absence of a high side wall on one side of the tray greatly facilitates access to the interior of the tray via the open side such that the necessary servicing or reloading is significantly expedited.
It should be understood, of course, that the specific forms of the invention herein illustrated and described are intended to be representative of the principles of the inventions disclosed herein and not in limitation thereof. Accordingly, reference must be made to the following appended claims in determining the full scope of the inventions.
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