Compact image formation system having a plurality of paper trays

Information

  • Patent Grant
  • 6243550
  • Patent Number
    6,243,550
  • Date Filed
    Monday, May 1, 2000
    24 years ago
  • Date Issued
    Tuesday, June 5, 2001
    23 years ago
Abstract
An image formation apparatus for document production of reproduction which includes a plurality of paper feed trays T1-T4 placed in overlapped relation at multiple stages from top to bottom wherein the length of the top-stage paper feed tray T1 in the paper feed direction is formed shorter than the length of each of the paper feed trays T2-T4 at lower stages in the paper feed direction, an image support 16, an intermediate transfer body B, and a secondary transfer device 31 placed in a tray upward paper feed side space Sa above the paper feed tray T1, a fuser T placed in a top-stage tray side space Sb1 on the side of the top-stage paper feed tray T1 and an upward side space Sb2 above the space Sb1, and a developing unit D placed in the upward side space Sb2.
Description




BACKGROUND OF THE INVENTION




This invention relates to an image formation system such as an electrophotographic color copier or a color laser-beam printer and in particular to an image formation system making the effective use of the space therein.




To place parts required for the image formation operation, such as a fuser and units for feeding and transporting recording sheets in a paper feed tray, in an image formation system, it is necessary to make it possible to miniaturize the image formation system making the effective use of space and facilitate maintenance of the image formation system.




To miniaturize the image formation system, the parts such as the fuser and the paper feed and transport units need to be placed with good space efficiency within the limited volume range of the image formation system.




The following related art (J01) is known as an art for placing the parts so as not to waste space in an image formation system:




(J01) (art described in the Unexamined Japanese Patent Application Publication No. Hei 5-338832)





FIG. 5

is a schematic representation of the art described in the Unexamined Japanese Patent Application Publication No. Hei 5-338832.




The apparatus illustrated in

FIG. 5

includes paper feed trays


02




a


and


02




b


below image support


01


. The paper feed tray


02




a


is located above paper feed tray


02




b


and has a length which is approximately one-half the length of paper feed tray


02




b.






The non-paper feed end parts (left end parts in the figure) opposite to the paper feed side end parts (right end parts in the figure) of the smaller paper feed tray


02




a


and the normal paper feed trays


02




b


are placed so as to overlap each other up and down. Therefore, a space Sg is formed on the paper feed side of the small paper feed tray


02




a.






Sheet passages


03




a


and


03




b


are connected to the paper feed side end parts of the small paper feed tray


02




a


and the normal paper feed tray


02




b


respectively, and the sheet passage


03




b


to the normal paper feed tray


02




b


connects to a merging passage


04


.




The sheet passage


03




a


to the paper feed tray


02




a


at the top stage is bent and connects to the merging passage


04


and a sheet transport passage


07


at a merging point


06


in the space Sg.




A recording sheet (not shown) sent out from the small paper feed tray


02




a


at the top stage in the arrow direction shown in

FIG. 5

is transported on the sheet passage


03




a


through the merging point


06


to the sheet transport passage


07


.




the merging point


06


is placed in the space Sg on the paper feed side of the small paper feed tray


02




a,


whereby if paper feed trays are placed at multiple stages as much as possible within the limited volume range of the image formation system, the curvature radius of the bent part of the sheet passage


03




a


to the paper feed tray


02




a


connecting to the merging part


06


can be enlarged and when a card with large friction, a firm film, etc., passes through along the sheet passage


03




a,


a jam, etc., is prevented from occurring.




The following related art (J02) is known as an art devising placement of the parts of an image formation system for miniaturizing the image formation system and facilitating maintenance thereof:




(J02) (art described in the Unexamined Japanese Patent Application Publication No. Hei 6-138744)




In this art described here, a plurality of color developing units are placed vertically in overlapped relation below an intermediate transfer belt placed in an image formation system and a belt-like image support opposed to the developing units and vertically extending is placed. The effective use of space in the image formation system is made because of the placement, etc., for making the image formation system compact and facilitating maintenance thereof.




The following related art (J03) is known as an art for placing the parts of an image formation system laying emphasis on easy maintenance of the parts in the image formation system:




(J03) (art described in the Unexamined Japanese Patent Application Publication No. Hei 7-199678)




In this art described here, an intermediate transfer body unit for holding an intermediate transfer body is placed detachably in an image formation system. An intermediate transfer body cleaning device for collecting residue toner on the intermediate transfer body is placed detachably in the intermediate transfer body unit. At the maintenance time, if the intermediate transfer body unit is drawn out from the image formation system, the intermediate transfer body cleaning device is also drawn out together, saving trouble to adjust the contact position between the intermediate transfer body cleaning device and the intermediate transfer body after the termination of the maintenance.




SUMMARY OF THE INVENTION




It is therefore a first object of the invention to provide a compact image formation system adapted to form an image on paper through an intermediate transfer body and fix the formed image and in particular to a compact image formation system having a developing unit for developing a toner image and a fuser for fixing a toner image transferred to paper.




It is a second object of the invention to provide a compact image formation system having components placed therein with good weight balance thereof, thereby lessening image degradation caused by banding etc.




(Problems involved in (J01) to (J03))




The object of the related art (J01) is as follows: If paper feed trays are placed as many as possible in the image formation system, when a card with large friction, a firm film, etc., is sent out and transported to the sheet passage


03




a,


a jam, paper feed failure, etc., is prevented from occurring. Thus, the weight balance of the image formation system is not considered for placing the parts in the image formation system. Therefore, if the weight balance of the image formation system is bad, stability of the image formation system is degraded and banding easily occurs.




In the related arts (J02) and (J03) like the related art (J01), the weight balance of the image formation system is not considered for placing the parts in the image formation system. Therefore, stability of the image formation system is degraded and banding easily occurs. The stability at the move or transport time of the image formation system worsens, causing a problem to arise in safety.




The inventors have examined a placement method of parts considering the weight balance of an image formation system for stabilizing the image formation system so as not to waste space in the image formation system.




To place paper feed trays at multiple stages in an image formation system, the length of the paper feed tray for storing small-sized recording sheets in the paper feed direction is fairly shorter than the length of the paper feed tray for storing recording sheets of the maximum size in the paper feed direction (normally, about a half). Therefore, if the paper feed tray for storing small-sized recording sheets is placed at the top stage and to one side of the image formation system, a parts placement space can be formed on the side of the paper feed tray at the top stage. If the parts such as an image support, a transport device, and an intermediate transfer body are placed in a space above the paper feed tray at the top stage placed to one side of the image formation system and a developing unit and a fuser are placed on the opposite side, the weight balance of the image formation system is achieved.




It is therefore an object of the invention to place parts so as to make the effective use of space in an image formation system and keep the weight balance of the image formation system (O01).




It is another object of the invention to place parts so as to make the effective use of space in an image formation system and enable miniaturization of the image formation system (O02).




(The invention)




To solve the problems, the image system of the invention comprises the following requirements:




(Aspect 1)




An image formation system comprising:




an image support having a rotating surface for supporting a toner image thereon;




a developing unit being disposed adjacent to the image support for forming a toner image on the surface of the image support;




an intermediate transfer body being disposed adjacent to the image support, to which the toner image formed by the developing unit is transferred;




a primary transfer device for transferring the toner image from the image support to the intermediate transfer body;




a second transfer device for transferring the toner image transferred from the image support to the intermediate transfer body to a recording sheet;




a thermal fuser being disposed below the developing unit and on a side of the secondary transfer device for thermally fixing the toner image transferred to the recording sheet by the secondary transfer device on the recording sheet; and




heat insulation means being disposed between the thermal fuser and the developing unit for preventing heat generated from the thermal fuser from being transmitted to the developing unit.




(Aspect 2)




An image formation system comprising:




an image support having a rotating surface for supporting a visible image thereon;




a developing unit being disposed adjacent to the image support for forming a visible image on the surface of the image support;




an intermediate transfer body being disposed adjacent to the image support, to which the visible image formed by the developing unit is transferred;




a primary transfer device for transferring the visible image from the image support to the intermediate transfer body;




a secondary transfer device for transferring the visible image transferred from the image support to the intermediate transfer body to a recording sheet;




a fuser being disposed below the developing unit and on a side of the secondary transfer device for fixing the visible image transferred to the recording sheet by the secondary transfer device on the recording sheet;




a sheet tray being disposed below the secondary transfer device and the fuser for storing recording sheets on which images are formed; and




a top stage sheet tray being shorter than the sheet tray with respect to a paper feed direction and disposed at a position below the secondary transfer device and not overlapping the thermal fuser with respect to an up and down direction.




In the invention, the expression “paper tray length at each stage in the paper feed direction” is used to mean the length from the outer side of the paper feed tray opposed to one outer side wall of the image formation system main body to the outer side of the paper feed tray opposed to the opposite side wall of the image formation system main body if a number of paper feed trays are placed at one stage.











BRIEF DESCRIPTION OF THE DRAWINGS




In the accompanying drawings:





FIG. 1

is a general schematic representation of an image formation system of a first embodiment of the invention;





FIG. 2

is a general schematic representation of an image formation system of a second embodiment of the invention;





FIG. 3

is a general schematic representation of an image formation system of a sixth embodiment of the invention;





FIG. 4

is an enlarged schematic representation of the main part of the image formation system shown in

FIG. 3

; and





FIG. 5

is a schematic representation of an art described in the Unexamined Japanese Patent Application Publication No. Hei 5-338832.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




Referring now to the accompanying drawings, there are shown preferred embodiments of the invention, but the invention is not limited to the embodiments described below.




For easy understanding of the description to follow, in the drawings, the back and forth direction is the X axis direction, the side to side direction is the Y axis direction, the up and down direction is the Z axis direction, and the directions or sides indicated by arrows X, −X, Y, −Y, Z, and −Z are front, rear, right, left, up (top, and down (bottom).




In the drawings, the symbol with • entered in ◯ means an directed from the rear of the pane of each drawing to the front and the system with X enter in ◯ means an arrow directed from the front of the plane of each drawing to the rear.




First Embodiment





FIG. 1

is a general schematic representation of an image formation system of a first embodiment of the invention.




In the figure, an image formation system U comprises a digital copier U


1


as an image formation system main body having a platen glass (transparent original bed) A


1


on the top and an automatic original transporter U


2


attached detachably onto the platen glass A


1


.




The automatic original transporter U


2


has an original paper feed tray TRk on which originals Gi (i=1, 2, . . . ) of various sizes to be copied are placed in overlapped relation. The original Gi placed on the original paper feed tray TRk is transported to a copy position on the platen glass A


1


and the copied original Gi is discharged to an original paper discharge tray TRh.




The copier U


1


comprises a UI (user interface) an IIT (image input terminal) as an image read section and an IOT (image output terminal) as an image recording operation section placed in order below the platen glass A


1


, and an IPS (image processing system) disposed between the IIT and the IOT.




The UI is a section for the user to enter an operation command signal such as copy start and has a display section, a copy start button, a setup-number-of-copies input key, a color mode setting key, etc. The display section displays information concerning the current setup state of the image formation system U.




The IIT, an original reader, placed below the transparent platen glass A


1


on the top of the copier main body U


1


has an exposure system registration sensor (plate registration sensor) Sp placed at a platen registration position (OPT position) and an exposure optical system


1


which has a movable lamp unit


2


comprising an original lighting lamp


3


and a first mirror


4


in one piece and a moving mirror unit


5


moving at half speed of the move speed of the lamp unit


2


. This moving mirror unit


5


consists of a second mirror


6


and a third mirror


7


.




The lamp unit


2


moves in the side to side direction (Y axis direction) in

FIG. 1

in parallel with the original Gi and the moving mirror unit


5


moves a half distance of the move distance of the lamp unit


2


at half speed of the move speed of the lamp unit


2


. At the time, the distance between the original Gi and a lens


8


is kept constant and meanwhile the reflected light on the original Gi lighted by the lamp


3


passes through the exposure optical system


1


and is converged on a CCD (solid state image sensing device) having a function of converting original reflected light converged on the image pickup face into an electric signal.




The IPS has image read data output means


11


for adjusting the gain of the analog electric signal of the read image provided by the CCD of the IIT, converting the analog signal into a digital signal, performing shading correction, etc., and outputting image read data. The IPS also has write image data output means


12


to which the image read data output by the image read data output means


11


is input. The write image data output means


12


has image memory


13


for temporarily storing image data. It also has a function of performing data processing of density correction, scaling correction, etc., for the input read image data and outputting the resultant data to the IOT as write image data (laser drive data).




The write image data (laser drive data) output by the write image data output means


12


of the IPS is input to a laser drive signal output unit


14


of the IOT, which (


14


) then outputs a laser drive signal responsive to the input image data to an ROS (latent image formation unit).




The ROS scans a laser beam modulated by the input laser drive signal over a latent image write position Q


1


on the surface of a rotating image support


16


. The rotation speed of the image support


16


is measured by an image support speed sensor SN


1


placed at the end of the image support


16


in the width direction thereof.




A charger


17


is placed in a charge area Q


0


upstream from the latent image write position Q


1


along the rotation direction of the image support


16


in the surrounding thereof, and a rotary developing unit D is placed in a developing area Q


2


set downstream from the latent image write position Q


1


and at the right (Y side) of the image support


16


. The developing unit D has four color (K, Y, M and C) developing devices Dk, Dy, Dm, and Dc mounted surrounding a developing device support rotation shaft


18


. Each of the developing devices Dk, Dy, Dm, and Dc has a developing roll DR. The developing rolls Dr of the four color developing devices Dk, Dy, Dm, and Dc move to the developing area Q


2


in order with rotation of the developing device support rotation shaft


18


. The developing devices Dk, Dy, Dm, and Dc are devices for developing an electrostatic latent image on the image support


16


to K (black), Y (yellow), M (magenta), and C (cyan) color toner images respectively.




A rotating intermediate transfer belt (intermediate transfer body) B and a primary transfer roll (primary transfer device)


21


on the inner peripheral surface of the intermediate transfer belt B are placed in a primary transfer area Q


3


set downstream from the developing area Q


2


and on the bottom (−Z) side of the rotating image support


16


along the surface thereof.




The rotation speed of the intermediate transfer belt B is measured by an intermediate transfer body speed sensor SN


2


placed at the end of the intermediate transfer belt B in the width direction thereof.




An intermediate transfer body press roll R is placed downstream from the primary transfer roll


21


placed on the inner peripheral surface of the intermediate transfer belt B in the rotation direction of the rotating image support


16


. While the intermediate transfer belt B and the image support


16


rotate at the same speed, the primary transfer roll


21


and the intermediate transfer body press roll R move away from or press the rear face of the intermediate transfer belt B for causing the intermediate transfer belt B to move away from or come in contact with the image support


16


.




An electricity remover


22


and a cleaner unit


23


are placed downstream from the primary transfer area Q


3


along the rotation image support


16


.




The intermediate transfer belt B is placed on four rolls of a drive roll


26


, a tension roll


27


, an idler roll


28


, and an inner secondary transfer roll


29


, and turns in the arrow direction through the drive roll


26


almost at the same speed as the image support


16


.




An outer secondary transfer roll


30


is placed on the side opposed to the inner secondary transfer roll


29


with respect to the intermediate transfer belt B in a secondary transfer area Q


4


in the surrounding of the intermediate transfer belt B. The inner secondary transfer roll


29


and the outer secondary transfer roll


30


make up a secondary transfer roll (secondary transfer device)


31


of the first embodiment.




The inner secondary transfer roll


29


and the outer secondary transfer roll


30


are connected to a secondary transfer power supply circuit (not shown) and a bias is applied to the outer secondary transfer roll


30


by the secondary transfer power supply circuit for transferring a toner image on the intermediate transfer belt B to a recording sheet S.




A belt cleaning device (intermediate transfer body cleaning device)


33


for removing untransferred toner remaining on the surface of the intermediate transfer belt B is placed downstream from the outer secondary transfer roll


30


in the transport direction of the intermediate transfer belt B. The outer secondary transfer roll


30


and the belt cleaning device


33


can be pressed against and moved away from the intermediate transfer belt B. An electricity remover


34


is placed downstream from the belt cleaning device


33


for removing charges remaining on the surface of the intermediate transfer belt B after secondary transfer.




A sheet storage section Ks is provided below the intermediate transfer belt B. A first paper feed tray T


1


, a second paper feed tray T


2


, a third paper feed tray T


3


, and a fourth paper feed tray T


4


for storing sheets are housed detachably in the sheet storage section Ks in order from top to bottom. A manual tray


36


is disposed at an upper left position of the first paper feed tray T


1


. Recording sheets S stored in the paper feed trays T


1


to T


4


and the manual tray


36


are fed by paper feed members


37




a


to


37




d


and a manual paper feed roll R


0


and are transported through a first sheet transport passage


38


with a plurality of transport rolls R


1


placed to the secondary transfer area Q


4


. The length of the first paper feed tray T


1


, the top paper feed tray, in the paper feed direction thereof is formed shorter than that of each of the lower paper feed trays T


2


to T


4


in the paper feed direction thereof (for example, about a half). Therefore, a space is formed on the right (Y side) of the first paper feed tray T


1


.




If the recording sheet S transported along the first sheet guide


38


is an OHP sheet, it is sensed by an OHP sensor SNo. The recording sheet S passing through the OHP sensor SNo is detected by a sheet registration sensor SNy. A registration roll


39


for once stopping the transported recording sheet S and then transporting the recording sheet S into the secondary transfer area Q


4


at a predetermined timing is placed upstream from the secondary transfer area Q


4


in the sheet transport direction thereof at the termination of the first sheet guide


38


.




Secondary transfer of an unfixed toner image on the intermediate transfer belt B is executed to the recording sheet S transported into the secondary transfer area Q


4


by the outer secondary transfer roll


30


and the inner secondary transfer roll


29


.




For single-color image formation, the secondary transfer of an unfixed toner is executed immediately after primary transfer to the intermediate transfer belt B; for full-color image formation, the intermediate transfer belt B makes four turns, whereby K (black), Y (yellow), M (magenta), and C (cyan) color toner images are primarily transferred to the intermediate transfer belt B in overlapped relation, then secondarily transferred at a time in the secondary transfer area Q


4


.




The outer secondary transfer roll


30


and the belt cleaning device


33


are disposed so that they can move away from or come in contact with the intermediate transfer belt B; to form a color image, the members are away from the intermediate transfer belt B until the unfixed toner image of the last color is primarily transferred to the intermediate transfer belt B.




The recording sheet S to which the unfixed toner image is transferred moves along the top face of a sheet guide


42


and is transported on a transfer belt


3


to a fixing position Q


5


. When the recording sheet S passes through the fixing position Q


5


, the unfixed toner image on the recording sheet S is heated and fixed by a fuser T.




The fuser T is placed below the developing unit D (−Z direction) and at the right of the intermediate transfer belt B and the belt cleaning device


33


is placed between the fuser T and the intermediate transfer belt B. Thus, heat of the fuser T is blocked by the belt cleaning device


33


and is hard to transmit to the intermediate transfer belt B.




The fuser T has a fixing roll


44


placed on the transport path of the recording sheet S. The fixing roll


44


consists of a heating roll


46


and a pressurizing roll


47


. Placed on the surface of the heating roll


46


are a mold release agent application roll (mold release agent supply device)


48


for applying a mold release agent and a mold release agent removal device


49


for scraping off the applied and extra mold release agent with a contained nonwoven cloth


49




a.


The mold release agent removal device


49


can move away from and come in contact with the surface of the heating roll


46


.




The recording sheet S with the unfixed toner image heated and fixed by the fuser T is discharged through a paper discharge roller


51


to a paper discharge tray


52


.




The space above the sheet storage section Ks of the copier U


1


is formed of a tray upward paper feed side space Sa above the first paper feed tray T


1


at the top stage and a tray upward non-paper feed side space Sb on the right of the space Sa (Y direction). The image support


16


, the intermediate transfer belt B, and the secondary transfer roll


31


are placed in the tray upward paper feed side space Sa in order from top to bottom. The tray upward non-paper feed side space Sb is formed of a top-stage tray side space Sb


1


formed on the right of the first paper feed tray T


1


(Y direction) and an upward side space Sb


2


above the space Sb


1


. The fuser T is placed in the lower part of the tray upward non-paper feed side space Sb (the lower part of the upward side space Sb


2


and the top-stage tray side space Sb


1


) and the developing unit D is placed in the upper part of the tray upward non-paper feed side space Sb (the upper part of the upward side space Sb


2


).




A diversion gate


53


is placed downstream from the fuser T and is used to divert the transport direction of the recording sheet S with the unfixed toner image fixed to a sheet inversion passage


54


or the discharge tray


52


. A plurality of sheet transport rolls R


2


are placed along the sheet inversion passage


54


. The sheet inversion passage


54


is connected to a sheet circulation passage


56


and a plurality of sheet transport rolls R


3


are placed on the sheet circulation passage


56


.




A sheet-like and comb-teeth-like mylar gate


58


disposed at the connection part of the sheet inversion passage


54


and the sheet circulation passage


56


becomes elastically deformed to allow the recording sheet S to move downward when the passed recording sheet S is transported downward; when the recording sheet S passing through the mylar gate


58


is switched back and transported upward, the mylar gate


58


guides the recording sheet S in the direction of the sheet circulation passage


56


.




The members


38


,


39


, Sny, R


0


to R


3


, and


53


to


58


make up a sheet transporter St.




(Operation of First embodiment)




In

FIG. 1

, the image support


16


rotates in the arrow direction and the charger


17


charges the surface of the image support


16


uniformly. An electrostatic latent image of the first color (for example, K (black)) is formed on the charged image support


16


by the ROS (latent image formation unit).




The electrostatic latent image is developed in toner by the developing unit D to form a visible toner image. The toner image is transported to the primary transfer area Q


3


where the primary transfer roll


21


is placed with rotation of the image support


16


.




In the primary transfer area Q


3


, a voltage of the opposite polarity to the toner is applied to the primary transfer roll


21


pressed against the image support


16


from the rear of the intermediate transfer belt B.




By the action of an electric field of the opposite polarity to the toner image, the toner image is electrostatically attracted onto the intermediate transfer belt B and is primarily transferred.




Likewise, toner images of the second color (for example, yellow Y), the third color (for example, magenta M), and the fourth color (for example, cyan C) are formed in order and are overlapped on the intermediate transfer belt B, whereby a multiple toner image is formed.




The multiple toner image transferred to the intermediate transfer belt B is transported to the secondary transfer area Q


4


with rotation of the intermediate transfer belt B. The recording sheet S is transported to the secondary transfer area Q


4


matching the timing at which the multiple toner image is transported to the secondary transfer area Q


4


.




In the secondary transfer area Q


4


, the multiple toner image on the intermediate transfer belt B is secondarily transferred onto the recording sheet S by a secondary transfer voltage applied between the outer secondary transfer roll


30


installed on the surface of the intermediate transfer belt B where the toner image is supported and the inner secondary transfer roll


29


placed on the rear of the intermediate transfer belt B.




The recording sheet S with the multiple toner image transferred is transported to the fuser T, which then fixes the toner image to a permanent image by pressurizing/heating treatment. The residue toner on the intermediate transfer belt B where transfer of the multiple toner image to the recording sheet S is complete is removed by the belt cleaning device


33


disposed downstream from the secondary transfer area Q


4


for the next transfer.




To transfer a single-color image, a toner image primarily transferred is immediately secondarily transferred and is transported to the fuser T. To transfer a multi-color image with colors overlapped, the intermediate transfer belt B and the image support


16


are synchronized in rotation so that color toner images match accurately in the primary transfer area Q


3


. The recording sheet S with unfixed toner image fixed is discharged to the discharge tray


52


by the paper discharge roll


51


.




To make a double-sided copy, the diversion gate


53


disposed downstream from the fuser T is switched for once feeding the recording sheet S with an image already transferred to one side into the downward sheet inversion passage


54


for switching back the recording sheet S, and the recording sheet S is guided by the mylar gate


58


in the direction of the sheet circulation passage


56


for again transporting to the secondary transfer area Q


4


.




The space in the image formation system U is divided into the left and right sides and the fuser T and the developing unit D are placed in the tray upward non-paper feed side space Sb (right). The image support


16


, the intermediate transfer body B, the secondary transfer device


31


, and the top-stage paper feed tray (first tray) T


1


are placed on the left of the tray upward non-paper feed side space Sb in the image formation system U. According to the placement, the parts of the image formation system are placed systematically and work of maintenance, inspection, etc., is facilitated. The weight balance of the image formation system becomes good, the stability of the system is improved, and banding can be prevented from occurring.




The image formation system U of the first embodiment can be miniaturized by forming the top-stage paper feed tray T


1


in a size with no fruitless volume, producing newly the top-stage tray side space Sb


1


on the side of the top-stage paper feed tray T


1


, and placing a part of the fuser T in the top-stage tray side space Sb


1


.




Further, in the first embodiment, the upper end position of an intermediate transfer belt B, a primary transfer area Q


3


, a secondary transfer area Q


4


, and a fixing area Q


5


are placed so as to become lower in order.




Thus, a secondary transfer device


31


can be placed below the intermediate transfer belt B and a fuser T can be placed below and on the side of the secondary transfer device


31


. Therefore, an image support


16


, the intermediate transfer belt B, and the secondary transfer device


31


can be placed in a tray upward paper feed side space Sa above a first paper feed tray T


1


at the top stage and the fuser T and a developing unit D can be placed in a tray upward non-paper feed side space Sb containing a top-stage tray side space Sb


1


on the side of the first paper feed tray T


1


and an upward side space Sb


2


above the top-stage tray side space Sb


1


.




Second Embodiment





FIG. 2

is a general schematic representation of an image formation system of a second embodiment of the invention.




Parts identical with or similar to those previously described with reference to

FIG. 1

are denoted by the same reference numerals in FIG.


2


and will not be discussed again in detail.




The second embodiment is the same as the first embodiment except that:




The length of a first paper feed tray T


1


in the paper feed direction thereof is formed shorter than that in the first embodiment. The length of a second paper feed tray T


2


in the paper feed direction thereof is formed shorter than that of a third paper feed tray T


4


, a fourth paper feed tray T


4


at the lower stage. Therefore, a space is also formed on the right of the second paper feed tray T


2


(Y direction) and a top-stage tray side space Sb


1


on the right of the first paper feed tray T


1


(Y direction) is enlarged as compared with that in the first embodiment.




With the image formation system of the second embodiment of the invention like that of the first embodiment, the parts of the image formation system are placed systematically, so that work of maintenance, inspection, etc., is facilitated, and the weight balance of the image formation system also becomes good, thus banding can be prevented from occurring.




Further, the parts, etc., of the image formation system are stored in the space formed on the right of the second paper feed tray T


2


(Y direction).





FIG. 3

is a general schematic representation of an image formation system of a second embodiment of the invention.

FIG. 4

is an enlarged schematic representation of the main part of the image formation system shown in FIG.


3


.




Parts identical with or similar to those previously described with reference to

FIG. 1

are denoted by the same reference numerals in FIG.


3


and will not be discussed again in detail.




The second embodiment is the same as the first embodiment except that:




In FIG.


3


and

FIG. 4

, a vacuum transfer belt


43


is placed instead of the transfer belt


43


and a recording sheet S to which an unfixed toner image is transferred in a secondary transfer area Q


4


is transported on the vacuum transfer belt


43


to the fuser T.




As shown in

FIG. 4

, the vacuum transfer belt


43


consists of a belt


43




a


supported on a belt support roll for rotation, a suction pump


43




b


for sucking air from the top face of the belt


43




a


to the rear, a duct


43




c


for exhausting air to the rear of a copier main body U


1


, and the like.




A fixing housing


45


of the fuser T is formed with an entry opening


45




a


for allowing a recording sheet S to enter a fixing area Q


5


and a discharge opening


45




b


for discharging the recording sheet S passing through the fixing area Q


5


.




The fuser T has an entry side sheet guide


45




c


placed in the entry opening


45




a


and a discharge side sheet guide


45




d


and a fixing discharge roll


50


placed in the discharge opening


45




b.






As seen in

FIG. 4

, the fixing housing


45


and the entry side sheet guide


45




c


of the fuser T exist, so that radiation heat from the surfaces of a pair of fixing rolls (fixing rotation members)


46


and


47


is applied from the entry opening


45




a.


In this case, the fixing housing


45


and the entry side sheet guide


45




c


serve as radiation heat prevention members (


45


and


45




c


) for preventing direct application of radiation heat to the surface of an intermediate transfer belt B.




An air duct


61


is formed on the outside surface of the top of the fixing housing


45


of the fuser T and is connected to a suction pump


62


. It has an outer wall member for shielding radiation heat from the outside surface of the top of the fixing housing


45


to a developing unit D.




The suction pump


62


sucks air in the surroundings of the entry opening


45




a


of the fuser T through the air duct


61


and discharges air to the rear of the copier main body U


1


. At this time, the air flowing through the air duct


61


cools the outside surface of the top of the fixing housing


45


and the outer wall member of the air duct


61


. This can prevent radiation heat from the outside surface of the top of the fixing housing


45


or the outer wall member of the air duct


61


from heating the developing unit D above the fuser T to a high temperature; the adverse effect of heat causing locking to occur in toner in the developing unit D or the like is not produced. Thus, the image formation system of the sixth embodiment can be made compact in the width direction without adversely affecting the toner in the developing unit D.




Modified Embodiments




As many apparently widely different embodiments of the invention may be made without departing from the spirit and scope thereof, it is to be understood that the invention is not limited to the specific embodiments thereof except as defined in the appended claims. Modified embodiments of the invention are as follows:




(H01) a charge (corotron) can be adopted for the first transfer roll


21


, the second transfer roll


21


transfer roll


31


.




(H02) As the intermediate transfer body, an intermediate transfer drum can be used in place of the intermediate transfer belt.




(H03) Liquid developing can be used in place of dry toner developing.




(H04) As the thermal fuser, a roll and a belt, a pair of belts, a method of applying large pressure while heating, a heating and fixing method with no contact, etc., can be adopted in place of a pair of fixing rolls.




The described image formation system of the invention can provide the following advantages:




(E01) The parts can be placed so as to make the effective use of the space in the image formation system and the weight balance of the image formation system can be kept.




(E02) Since the parts can be placed so as to make the effective use of the space in the image formation system, the image formation system can be miniaturized.



Claims
  • 1. An image formation system comprising:an image support having a rotating surface for supporting a toner image thereon; a developing unit being disposed adjacent to said image support for forming a toner image on the surface of said image support; an intermediate transfer body being disposed adjacent to said image support, to which the toner image formed by said developing unit is transferred; a primary transfer device for transferring the toner image from said image support to said intermediate transfer body; a secondary transfer device for transferring the toner image transferred from said image support to said intermediate transfer body to a recording sheet; a thermal fuser being disposed below said developing unit and on a side of said secondary transfer device for thermally fixing the toner image transferred to the recording sheet by said secondary transfer device on the recording sheet; a heat insulator being disposed between said thermal fuser and said developing unit that prevents heat generated from said thermal fuser from being transmitted to said developing unit; and at least a second sheet tray positioned below a first sheet tray for storing recording sheets; wherein the second sheet tray is longer than the first sheet tray and has a first portion that extends beyond the first sheet tray, and said thermal fuser is located above the first portion but vertically offset from the first sheet tray such that one of the vertical planes through the first sheet tray intersect said thermal fuser.
  • 2. The image formation system of claim 1, wherein said heat insulator includes an air suction pump.
  • 3. The image formation system of claim 1, wherein the upper end of said intermediate transfer body is located above a transfer position of said primary transfer device, said transfer position of said primary transfer device is located above the transfer position of said secondary transfer device, and the transfer position of said secondary transfer device is located above the position through which the recording sheet passes in said thermal fuser.
  • 4. An image formation system according to claim 1, wherein said secondary transfer device is located above said first sheet tray.
  • 5. An image formation system according to claim 1, further comprisinga sheet inverter for inverting one of said recording sheets after it has passed through the thermal fuser; and a sheet transport apparatus which transports said one of said recording sheets after it has been inverted back to the secondary transfer device, said sheet transport apparatus having a portion which is (a) above said first portion and (b) within horizontal planes passing through the uppermost and lowermost points of said first sheet tray.
  • 6. An image formation system comprising:an image support having a rotating surface for supporting a visible image thereon; a developing unit being disposed adjacent to said image support for forming a visible image on the surface of said image support; an intermediate transfer body being disposed adjacent to said image support, to which the visible image formed by said developing unit is transferred; a primary transfer device for transferring the visible image from said image support to said intermediate transfer body; a secondary transfer device for transferring the visible image transferred from said image support to said intermediate transfer body to a recording sheet; a fuser being disposed below said developing unit and on a side of said secondary transfer device for fixing the visible image transferred to the recording sheet by said secondary transfer device on the recording sheet; a sheet tray being disposed below said secondary transfer device and said fuser for storing recording sheets on which images are formed; and at least a second sheet tray positioned below a first sheet tray for storing recording sheets; wherein the second sheet tray is larger than the first sheet tray and has a first portion that extends beyond the first sheet tray, and said fuser is located above the first portion but vertically offset from the first sheet tray such that none of the vertical planes through the first sheet tray intersect said fuser.
  • 7. An image formation system according to claim 6, wherein said secondary transfer device is located above said first sheet tray.
  • 8. An image formation system according to claim 6, further comprisinga sheet inverter for inverting one of said recording sheets after it has passed through the fuser; and a sheet transport apparatus which transports said one of said recording sheets after it has been inverted back to the secondary transfer device, said sheet transport apparatus having a portion which is (a) above said first portion and (b) within horizontal planes passing through the uppermost and lowermost points of said first sheet tray.
Priority Claims (2)
Number Date Country Kind
9-330529 Dec 1997 JP
10-327233 Nov 1998 JP
Parent Case Info

This is a Continuation of application Ser. No. 09/200,454 filed Nov. 27, 1998 now U.S. Pat. No. 6,078,762. The entire disclosure of the prior application is hereby incorporated by reference herein in its entirety.

US Referenced Citations (6)
Number Name Date Kind
5221951 Sakamoto Jun 1993
5666599 Miyasaka et al. Sep 1997
5822655 Ikeda Oct 1998
5835831 Staudenmayer et al. Nov 1998
5838456 Wagi et al. Nov 1998
5887218 Yuu et al. Mar 1999
Foreign Referenced Citations (8)
Number Date Country
3-192284 Aug 1991 JP
4-36777 Feb 1992 JP
4-195173 Jul 1992 JP
5-338832 Dec 1993 JP
6-138744 May 1994 JP
7-77855 Mar 1995 JP
7-199678 Aug 1995 JP
11-24427 Jan 1999 JP
Continuations (1)
Number Date Country
Parent 09/200454 Nov 1998 US
Child 09/561923 US