This patent application is based on and claims priority pursuant to 35 U.S.C. ยง119 to Japanese Patent Application No. 2012-064802, filed on Mar. 22, 2012 in the Japan Patent Office, the entire disclosure of which is hereby incorporated by reference herein.
1. Technical Field
The present invention relates to an image forming apparatus, such as a copier, a printer, a facsimile machine, etc.
2. Related Art
In a conventional image forming apparatus, an image forming unit, such as a photoconductor unit, an intermediate transfer unit, etc., is included in a structure of an apparatus main body and is attached and detached to and from the structure by opening a pivotable cover to execute maintenance and replacement of the image forming unit or the like.
According to an image forming apparatus described in Japanese Patent Application Publication No. 2010-14813 (JP-2010-14813-A), by opening a pivotable cover openably attached to a structure of an apparatus main body around a rotary shaft, a photoconductor unit is detached from the structure.
JP-2010-14813-A also describes an opening angle rotation restricting device for restricting an opening angle of the pivotable cover to a prescribed angle. Specifically, a damper is provided to limit swinging of the pivotable cover in an opening direction. One end of the damper is supported by a widthwise end of the structure around a shaft, while the other end thereof is supported by a widthwise end of the pivotable cover around another shaft. Thus, when the pivotable cover is opened and the damper is suspended between the structure and the pivotable cover, the pivotable cover does not open restricting the opening angle of the pivotable cover regarding the structure.
However, when the pivotable cover is opened regarding the structure, the damper occupies a space at the widthwise end of the structure between the pivotable cover and the structure by an amount equal to a width of the damper. Therefore, to attach and detach the photoconductor unit to and from the structure while preventing the photoconductor unit from interfering with the damper, the sum of a width of the photoconductor unit and the width of the damper is required as a width of the structure, thereby enlarging the image forming apparatus as a problem.
Accordingly, the present invention provides a novel image forming apparatus that comprises a structure having an image formation device to form an image, a cover pivotally attached to the structure around a rotary shaft, and an opening angle restricting device to restrict an opening angle of the cover regarding the structure. The opening angle restricting device includes a pivotable cover rotation restriction member coaxially provided with the rotary shaft to contact a downstream side of the pivotable cover in a cover opening direction at its first end to restrict the rotation of the pivotable cover in the opening direction.
In another aspect of the present invention, the pivotable cover rotation restriction member further includes a second end contacting a contact surface provided in the structure, the second end being arranged on an opposite side of the rotary shaft to the first end. When the pivotable cover is opened and the first end of the pivotable cover rotation restriction member contacts the downstream side of the pivotable cover in the cover opening direction, the pivotable cover rotation restriction member is pressed and rotated by the pivotable cover around the rotary shaft, while the second end of the pivotable cover rotation restriction member contacts the contact surface of the structure and stops rotating and supports the pivotable cover by restricting rotation and an opening angle of the pivotable cover in the opening direction regarding the structure.
In yet another aspect of the present invention, the pivotable cover rotation restriction member has a prescribed shape determining a relation that a portion of the first end is heavier than a portion of the second end across the rotary shaft.
In yet another aspect of the present invention, the pivotable cover rotation restriction member has a prescribed shape determining a relation that a portion of the first end is lighter than a portion of the second end. The structure includes a protrusion section is provided to contact and restrict rotation of the pivotable cover rotation restriction member when the pivotable cover is closed.
In yet another aspect of the present invention, a spring is provided to connect the pivotable cover rotation restriction member with the pivotable cover to cause an angular moment on the one side of the pivotable cover rotation restriction member around the rotary shaft. The pivotable cover rotation restriction member is shaped so that a portion of the first end is lighter than a portion of the second end across the rotary shaft.
In yet another aspect of the present invention, an elastic member is disposed at at least one of a first contact point on the downstream side of the pivotable cover in its opening direction contacted by the pivotable cover rotation restriction member, and a second contact point on the contact surface of the structure contacted by the pivotable cover rotation restriction member.
In yet another aspect of the present invention, the pivotable cover rotation restriction member includes a plate spring contacting the downstream side of the pivotable cover in its opening direction when the pivotable cover is opened.
In yet another aspect of the present invention, multiple holes are formed in the pivotable cover, the structure, and the pivotable cover rotation restriction member, respectively, to collectively accept insertion of the rotary shaft when assembled. A holder section is disposed in the pivotable cover to hold the pivotable cover rotation restriction member to align the respective holes of the pivotable cover, the structure, and the pivotable cover rotation restriction member on the same linear line, substantially.
In yet another aspect of the present invention, an opening angle adjusting device is provided to adjust the opening angle of the pivotable cover regarding the structure restricted by the opening angle rotation restricting device.
A more complete appreciation of the present invention and many of the attendant advantages thereof will be more readily obtained as substantially the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
Referring now to the drawings, wherein like reference numerals designate identical or corresponding parts throughout the several views thereof and in particular to
In the image formation unit 60, multiple drum-shaped photoreceptors 3Y, 3M, 3C, and 3Bk are provided as image carriers. Each of the photoreceptors 3Y, 3M, 3C, and 3Bk forms a toner image having a different color. In an illustrated example, yellow, cyan, magenta, and black toner images are formed in respective surfaces of the photoreceptors 3Y, 3C, 3M, and 3Bk. Each of the photoreceptors 3Y, 3M, 3C, and 3Bk is placed parallel to each other at a prescribed interval. An intermediate transfer belt 64 is located being opposed to lower sections of these photoconductors 3Y, 3M, 3C, and 3Bk as an intermediate transfer member. Here, as the intermediate transfer member, a drum type can be used. However, as illustrated in the drawing, an endless belt wound around multiple support rollers 65 and 66 is typically driven in a direction as shown by arrow in the drawing.
On the peripheries of the respective photoreceptors 3Y, 3Y, 3C, 3M, and 3Bk, there are provided charging devices 7Y, 7M, 7C, and 7Bk each for applying a charging process to the surface of each of the photoreceptors 3Y, 3Y, 3C, 3M, and 3Bk. An exposure unit 8 is provided to expose the photosensitive surfaces with laser light based on image information. Also provided on the peripheries are developing devices 9Y, 9M, 9C, and 9Bk for developing latent images formed on the surfaces of the photoconductors 3Y, 3C, 3M, and 3Bk after the exposure of the exposure unit 8 with toner included in developer to visualize the latent images into toner image, multiple primary transfer rollers 10Y, 10 M, 10C, and 10Bk respectively facing the photoconductors 3Y, 3M 3C, and 3Bk via the intermediate transfer belt 64, and cleaning devices 11Y, 11M, 11C, and 11Bk for removing residual toner remaining on the surfaces of the photoconductors 3Y, 3C, 3M, and 3Bk after respective transfer processes executed onto the intermediate transfer belt 64.
When image formation starts in the printer 100, the photoreceptors 3Y, 3M, 3C, and 3Bk are driven and rotated clockwise in the drawing. At this moment, the surfaces of the respective photoreceptors 3Y, 3M, 3C, 3BK are charged by the charging devices 7Y, 7M, 7C, and 7Bk each to have a prescribed polarity. Subsequently, laser light is emitted from the exposure device 8 to the charged surface based on image information, so that a latent image is formed on each of the photoconductors 3Y, 3M, 3C, and 3Bk. Further, the latent images formed on the surfaces of the photoconductors 3Y, 3C, 3M, and 3Bk are visualized by the developing devices 9Y, 9M, 9C, and 9Bk as toner images. The toner images are then transferred by the primary transfer rollers 10Y, 10M, 10C, and 10Bk, to each of which a bias is applied from a power source, not shown, onto the intermediate transfer belt 64 from the photoconductors 3Y, 3M, 3C, and 3Bk, respectively. Residual toner adhering to the surface of each of the photoreceptors 3Y, 3M, 3C, and 3Bk after transferring of the toner image is removed by each of cleaning devices 11Y, 11M, 11C, and 11Bk, respectively, and is collected in a waste toner tank 17 disposed below the intermediate transfer belt 64.
When a color image is formed, the above-described image formation process is executed in all of the photoreceptors 3Y, 3M, 3C, and 3Bk. Thus, yellow, cyan, magenta, and black toner images formed on the respective photoconductors 3Y, 3M, 3C, and 3Bk are transferred and superimposed in an order onto the intermediate transfer belt 64. Further, in the printer 100, a secondary transfer roller 12 is deployed facing a support roller 66 across the intermediate transfer belt 64. A bias is applied from a power source, not shown, to the secondary transfer roller 12.
On the other hand, in the sheet feeding unit 20 placed below the image formation unit 60, there are provided a sheet feeding tray 21 to stack sheets S consisting of transfer sheets or plastic films and the like, a feeding roller 22 that launches a sheet S stacked on the sheet feeding tray 21, a Friction pad 23 as an isolation member to isolate double fed sheets, and a re-conveyance path 24 used when a double-sided image is formed. Furthermore, the isolated member can be a reverse roller employing a torque limiter system.
The sheet S fed from the sheet feeding unit 20 is further sent toward the pair of registration rollers 13 and collides and stops being aligned there. The pair of registration rollers 13 resumes rotation at a prescribed timing to cause a tip of the sheet S to synchronize with the color toner image formed on the intermediate transfer belt 64 in a secondary transfer station in which the secondary transfer roller 12 and the intermediate transfer belt 64 contact each other, and feeds the sheet S toward the second transfer unit.
The sheet S with the toner image thus transferred in the secondary transfer station is sent to the fixing device 14 having a fixing roller 14a, and the toner image is fixed onto the sheet S. The sheet S is exhausted thereafter onto a sheet loading section 16 provided on the top of the apparatus main body 50. Toner remaining and attaching to the surface of the intermediate transfer belt 64 after the transferring process of the toner image is removed by the cleaning device 15 and is collected in the waste toner tank 17.
In the printer 100 shown in
When maintaining the intermediate transfer belt 64 or detaching or attaching the waste toner tank 17 from or to the printer 100 organized in this way, the front cover 30 is opened as shown in
A rotation restriction member 70 is swingably held around the fulcrum 31 when the front cover 30 is opened to restrict an angle of the front cover 30 as shown in
Further, as shown in
On the other hand, when the front cover 30 is closed from an opening state, the rotation restriction member 70 rotates around the fulcrum 31 and assumes a posture as shown in
Further, as shown in
Now, an aspect when the front cover 30 is closed regarding the structure 2 is described on condition that the shape of the rotation restriction member 70 determines that weight of the front cover side of the rotation restriction member 70 is heavier than that of the structure side thereof located across the fulcrum 31.
When the front cover 30 becomes a closed state from the opening state, the rotation restriction member 70 and the contact surface 2b keep contact each other from the opening state until the front cover 30 and the structure make a given angle therebetween. Then, the front cover 30 swinging in a closing direction around the fulcrum 31 contacts the rotation restriction member 70, and depresses the rotation restriction member 70. Thus, the rotation restriction member 70 starts rotation counterclockwise as shown in
Thus, as shown in
Whereas, when a shape of the rotation restriction member 70 determines that weight of the front cover side of the rotation restriction member 70 lighter than that of the structure side thereof located across the fulcrum 31, an angular moment works on the rotation restriction member 70 counterclockwise around the fulcrum 31 as shown in
Now, an aspect when the front cover 30 is closed regarding the structure 2 is described on condition that the rotation restriction member 70 having a shape determining a relation that weight of the front cover side of it is lighter than that of the structure side located across the fulcrum 31 is described with reference to
As shown in
Hence, as shown there, the rotation restriction member 70 can be housed within the front cover 30 without an end of the structure side of the rotation restriction member 70 being exposed from the front cover 30.
Now, another aspect when the front cover 30 is closed regarding the structure 2 on condition that the rotation restriction member 70 is shaped so that weight of the front cover side is lighter than that of the structure side located across the fulcrum 31 is described with reference to
As shown in
Hence, as shown in
Further, as shown in
Further, yet another example to reduce the impact caused when the rotation restriction member 70 contacts the contact surface 30b of the front cover 30 is described with reference to
As shown there, a plate spring 74 is fixed to the rotation restriction member 70 by a screw 73. When the front cover 30 is opened making a given angle, the contact surface 30b of the front cover 30 contacts the plate spring 74 as shown in
In this embodiment of the printer 100, when the front cover 30 and the rotation restriction member 70 are assembled in the structure 2, a fulcrum pin 31a is inserted to penetrate holes formed in the structure front cover holding section 2a, the rotation restriction member 70, and the front cover frame section 30a as shown in
The rotation restriction member holding section 30c holds the rotation restriction member 70 with the pair of ribs 30d to locate the holes formed in the rotation restriction member 70 and the front cover 30 on the same linier line when the fulcrum pin 31a is not yet inserted thereinto.
Hence, since the front cover 30 and the rotation restriction member 70 is able to be assembled in the structure 2 by relatively aligning the holes of the rotation restriction member 70 and the front cover frame section 30a, the fulcrum pin 31a can be easily attached thereto.
In
Further, when the front cover angle adjustment screw 75 is rotated counterclockwise when viewed from above the apparatus, the tip of the front cover angle adjustment screw 75 parts from the rotation restriction member. Hence, a contact position between the tip of front cover angle adjustment screw 75 and the rotation restriction member 70 moves in a front cover opening direction, so that an opening angle of the front cover becomes increases as shown in
Hence, the above-described various embodiments of the present invention feature per embodiment as described below.
According to one embodiment of the present invention, an apparatus can be downsized while restricting an opening angle of the pivotable cover.
According to one embodiment, an image forming apparatus includes a structure having an image formation device to form an image, a cover pivotally attached to the structure around a rotary shaft, and an opening angle restricting device to restrict an opening angle of the cover regarding the structure. The opening angle restricting device includes a pivotable cover rotation restriction member coaxially provided with the rotary shaft to contact a downstream side of the pivotable cover in a cover opening direction at its first end to restrict the rotation of the pivotable cover in the opening direction. With this, an opening angle of the pivotable cover can be restricted while downsizing an apparatus.
According to another embodiment of the present invention, the pivotable cover rotation restriction member further includes a second end contacting a contact surface provided in the structure, the second end being arranged on an opposite side of the rotary shaft to the first end. When the pivotable cover is opened and the first end of the pivotable cover rotation restriction member contacts the downstream side of the pivotable cover in the cover opening direction, the pivotable cover rotation restriction member is pressed and rotated by the pivotable cover around the rotary shaft, while the second end of the pivotable cover rotation restriction member contacts the contact surface of the structure and stops rotating and supports the pivotable cover by restricting rotation and an opening angle of the pivotable cover in the opening direction regarding the structure. With this, an opening angle of the pivotable cover can be restricted downsizing an apparatus.
According to another embodiment of the present invention, the pivotable cover rotation restriction member has a prescribed shape determining a relation that a portion of the first end is heavier than a portion of the second end across the rotary shaft. With this, when the pivotable cover is closed, the end of the structure side of the pivotable cover rotation restricting member does not deviate from the end of the pivotable cover, and the pivotable cover rotation restriction member can be entirely installed within the pivotable cover.
According to another embodiment of the present invention, the pivotable cover rotation restriction member has a prescribed shape determining a relation that a portion of the first end is lighter than a portion of the second end. The structure includes a protrusion section to contact and restrict rotation of the pivotable cover rotation restriction member when the pivotable cover is closed. With this, when the pivotable cover is closed, the end of the structure side of the pivotable cover rotation restriction member does not deviate from the end of the pivotable cover, and the pivotable rotation restriction member can be entirely installed within the pivotable cover.
According to another embodiment of the present invention, a spring is provided to connect the pivotable cover rotation restriction member with the pivotable cover to cause an angular moment on the one side of the pivotable cover rotation restriction member around the rotary shaft. The pivotable cover rotation restriction member is shaped so that a portion of the first end is lighter than a portion of the second end across the rotary shaft. With this, when the pivotable cover is closed, the end of the structure side of the pivotable cover rotation restriction member does not deviate from the end of the pivotable cover, and the pivotable rotation restriction member can be entirely installed within the pivotable cover.
According to another embodiment of the present invention, an elastic member is disposed at at least one of a first contact point on the downstream side of the pivotable cover in its opening direction contacted by the pivotable cover rotation restriction member, and a second contact point on the contact surface of the structure contacted by the pivotable cover rotation restriction member. Hence, impact caused when the pivotable cover is opened can be reduced and absorbed by the elastic member.
According to another embodiment of the present invention, the pivotable cover rotation restriction member includes a plate spring contacting the downstream side of the pivotable cover in its opening direction when the pivotable cover is opened. Hence, the impact caused when the pivotable cover is opened can be reduced and absorbed by the spring.
According to another embodiment of the present invention, an opening angle adjusting device is provided to adjust the opening angle of the pivotable cover regarding the structure restricted by the opening angle rotation restricting device. Hence, according to this, since the front cover and the rotation restriction member are assembled in the structure by relatively aligning the holes of the rotation restriction member and the front cover frame section, the fulcrum pin can be easily attached thereto.
According to another embodiment of the present invention, an opening angle adjusting device is to adjust the opening angle of the pivotable cover regarding the structure restricted by the opening angle rotation restricting device. With this, a variation in opening angle of the front cover caused by uneven parts produced during a manufacturing process can be adjusted.
Number | Date | Country | Kind |
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2012-064802 | Mar 2012 | JP | national |