The present invention relates to a method and apparatus for transferring hydraulic fluid to a plurality of lash adjusters.
Some valve trains are selectively adjustable to vary the amount of valve travel. Typically, such valvetrains are selectively adjustable between a low-lift mode, in which the valvetrain causes an engine valve to open a first predetermined amount, and a high-lift mode, in which the valvetrain causes the valve to open a second predetermined amount that is greater than the first predetermined amount. Alternatively, the low-lift mode may be a zero-lift mode configured to allow valve deactivation.
Selectively adjustable valvetrains may include a plurality of two-step rocker arms that engage an engine valve and are pivotable in response to cam motion to lift the valve. The two-step rocker arm is hydraulically actuatable to engage either the low-lift mode or the high-lift mode. Lash adjusters are used to accommodate for build variation and wear in a valvetrain assembly. Lash adjusters are also typically configured to transfer pressurized hydraulic fluid to actuate the two-step rocker arms and thereby control the engagement of the low-lift and high-lift modes.
Traditionally, the transfer of pressurized fluid to the lash adjusters has been achieved by using a cylinder head having a complex system of fluid supply passages that enable pressurized fluid to communicate with the lash adjusters, which are supported in the cylinder head. Cylinder heads with such an integrated hydraulic system are necessarily specific to each engine family and entail numerous production steps such as casting, boring, and finishing the network of channels provided in the cylinder head. Additionally, packaging the fluid supply passages in the cylinder head is difficult because of the limited available space, and a compact fluid supply passage design is therefore preferable.
The apparatus of the present invention includes a lash adjuster feed channel for an engine assembly. The engine assembly includes a cylinder head at least partially forming a first and second set of cylinders. First and second sets of hydraulic lash adjusters are operatively connected to the first and second set of cylinders, respectively. The first and second sets of hydraulic lash adjusters are responsive to a variation in hydraulic fluid pressure to cause a variation in lift of first and second sets of engine valves respectively operatively connected thereto. The first and second sets of hydraulic lash adjusters include a body and an inlet portion. The cylinder head defines a first feed passage in fluid communication with the first set of hydraulic lash adjusters. The cylinder head also defines a second feed passage located in close proximity to the first feed passage. The second feed passage is in fluid communication with the second set of hydraulic lash adjusters. The valve lift of the first set of engine valves is independently variable by controlling the pressure of hydraulic fluid in the first feed passage, and the valve lift of the second set of engine valves is independently variable by controlling the pressure of hydraulic fluid in the second feed passage.
The second feed passage may be partially blocked by the first set of hydraulic lash adjusters such that hydraulic fluid transferred through the second feed passage engages the body of the first set of hydraulic lash adjusters without entering the inlet portion of the first set of hydraulic lash adjusters.
The cylinder head may further define a plurality of short passages or worm tracks disposed between the second feed passage and the inlet portion of the second set of hydraulic lash adjusters to establish fluid communication therebetween.
The present invention also provides a compact method for independently controlling the valve lift of a first and second set of engine valves. The method includes providing first and second sets of hydraulic lash adjusters operatively connected to the first and second set of engine valves. Each of the first and second sets of hydraulic lash adjusters preferably includes a body and an inlet portion. A first predetermined amount of hydraulic pressure is applied to only the first set of hydraulic lash adjusters via a first feed passage to thereby control the valve lift of the first set of engine valves. A second predetermined amount of hydraulic pressure is applied to only the second set of hydraulic lash adjusters via a second feed passage to thereby control the valve lift of the second set of engine valves independently from the valve lift of the first set of engine valves.
The first set of hydraulic lash adjusters may be implemented to partially block the second feed passage such that the hydraulic fluid transferred through the second feed passage engages the body of the first set of hydraulic lash adjusters without entering the inlet portion of the hydraulic lash adjusters thereby allowing the first and second feed passages to be positioned in close proximity to each other, and potentially formed by a single casting core, while retaining independent valve lift control.
The above features and advantages and other features and advantages of the present invention are readily apparent from the following detailed description of the best modes for carrying out the invention when taken in connection with the accompanying drawings.
Referring to
The SRFF assembly 30 includes an inner rocker arm 44 which rotatably supports a roller element 46. The inner rocker arm 44 is positioned between outer rocker arms 48, one of which is visible. The other outer rocker arm 48 is positioned on the opposite side of the inner rocker arm 44 and is configured exactly like the rocker arm 48 visible in
When high valve lift is desired, the outer rocker arm 48 may be connected for common pivoting with the inner rocker arm 44. When this occurs, the effect of the high lift cam lobe 52 on the outer rocker arm 48 is transferred to the inner rocker arm 44 and to the engine inlet valve 36. Switching between the low lift and high lift event is affected by controlling the hydraulic pressure through the hydraulic lash adjuster 32. The hydraulic lash adjuster 32 is in fluid communication with a pin 54 transversely mounted with respect to the arms 44 and 46. During a low lift event, a relatively low pressure of hydraulic fluid is fed through one or both of the feed passages 260A, 261A to a chamber 62 formed within the hydraulic lift valve 32. The feed passages 260A and 261A are formed or machined within cylinder head 212. The chamber 62 is in fluid communication with a channel 64 which acts upon an inner transverse space of the pin 54. The relatively low pressure is insufficient to actuate the pin 54 outward to be received within a pin bore 56 formed in the outer rocker arm 48. When high valve lift is desired, an electronic control unit (not shown) controls the dual independent hydraulic circuit control module 210 of
Operation of a dual independent hydraulic circuit module 210 to vary the hydraulic fluid pressure within the feed passages 60, 61 is described below. It should be appreciated that the hydraulic circuit control module 210 is shown for illustrative purposes in accordance with a preferred method. Alternatively; however, the hydraulic fluid pressure within the feed passages 60, 61 may be varied in any known manner. It should also be appreciated that the lift control provided by the control module 210 as described with respect to the engine inlet valve 36 is also preferably applied to the exhaust valves such as the exhaust valve 66 shown in
Referring to
Referring now to
Referring again to
The housing 268 also is formed with a second control passage 286 which includes a second control channel 288 as well as a second control aperture 289. The second control aperture 289 extends through the housing 268 and is in fluid communication with the second chamber 278 (shown in
Referring to
The cylinder assembly 214 is an overhead cam-type with an intake camshaft (not shown) that rotates about an intake camshaft axis 224 and an exhaust camshaft (not shown) that rotates about an exhaust camshaft axis 226. The cylinder head 212 partially forms four cylinders indicated schematically by upper ends thereof. The cylinders include a first cylinder 212A, a second cylinder 212B, a third cylinder 212C and a fourth cylinder 212D. The first intake feed passage 260A routes through the cylinder head 212 to the vicinity of the first and second cylinders 212A, 212B to provide hydraulic fluid to a plurality of hydraulic lash adjusters positioned to support lift of engine inlet valves as described with respect to the valve train, including hydraulic lash adjuster 32, SRFF assembly 30 and engine inlet valve 36, of
The second intake valve feed passage 261A is routed through the cylinder head 212 to allow fluid communication with a plurality of hydraulic lash adjusters positioned to support lift of engine inlet valves for cylinders 3 and 4, 212C and 212D, respectively.
Similarly, the first exhaust feed passage 260B routes through the cylinder head 212 to provide hydraulic fluid to a plurality of lash adjusters positioned to support lift of engine exhaust valves located at cylinders 1 and 2, 212A, 212B, respectively. The second exhaust feed passage 261B routes through the cylinder head 212 to allow fluid communication with a plurality of lash adjusters positioned to support lift of engine exhaust valves at cylinders 212C and 212D. Cylinders 1 and 2 are a first set of cylinders having a first set of hydraulic lash adjusters (either for engine intake valves or engine exhaust valves) associated therewith. Cylinders 3 and 4 are a second set of cylinders having a second set of hydraulic lash adjusters (either for engine intake valves or engine exhaust valves) operatively associated therewith and connected thereto.
As shown in
According to a preferred embodiment of the present invention, there are two intake valves (such as the intake valve 36 of
Referring to
The lash adjusters 32A and 32B are operatively associated with the first cylinder 212A (shown in
The lash adjusters 32A-32H each include a body 300 defining an annular recessed portion 302 configured to transfer hydraulic fluid to an intake port 304. The intake ports 304 of each lash adjuster 32A-32H is in fluid communication with the chamber 62 within each lash adjuster. Therefore, for each of the lash adjusters 32A-32H, hydraulic fluid from the first or second valve feed passages 260A, 261A is transferable into the annular recessed portion 302, through the intake port 304, and into the chamber 64. Hydraulic fluid in the chamber 64 of one of the lash adjusters 32A-32H is then transferrable through the channel 64 (shown in
The first intake valve feed passage 260A is adapted to feed only the lash adjusters 32A-32D operatively associated with the cylinder set 212A-212B, and the second intake valve feed passage 261A is adapted to feed only the lash adjusters 32E-32H operatively associated with the cylinder set 212C-212D. As the solenoid valves 270 and 272 independently control fluid transfer to the feed passages 260A and 261A, respectively, the valve lift for the cylinder set 212A-212B and the valve lift for the cylinder set 212C-212D can be independently controlled. As an example, the cylinders 212A-212B can have high valve lift while the cylinders 212C-212D have low valve lift, and vice versa.
Independent control of the lash adjusters 32A-32D operatively associated with the cylinder set 212A-212B, and the lash adjusters 32E-32H operatively associated with the cylinder set 212C-212D is obtained in the following manner. The second intake valve feed passage 261A is adapted to transfer hydraulic fluid to the lash adjusters 32H, 32G, 32F and 32E, in that order. The second intake valve feed passage 261A does not extend beyond the lash adjuster 32E so that none of the hydraulic fluid in the feed passage 261A is transferable to the lash adjusters 32A-32D. It should be appreciated by one skilled in the art that the independent control of the lash adjusters 32A-32D operatively associated with the cylinder set 212A-212B, and the lash adjusters 32E-32H operatively associated with the cylinder set 212C-212D, can provide a larger switching time window for the SRFF assemblies.
As shown in
Referring to
Eight additional hydraulic lash adjusters (not shown) in fluid communication with the first exhaust valve feed passage 260B and the second exhaust valve feed passage 261B are also preferably provided. The additional hydraulic lash adjusters are for the exhaust valves (such as the exhaust valve 66 of
While the best modes for carrying out the invention have been described in detail, those familiar with the art to which this invention relates will recognize various alternative designs and embodiments for practicing the invention within the scope of the appended claims.
Number | Name | Date | Kind |
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5031586 | Masuda et al. | Jul 1991 | A |
7308872 | Sellnau et al. | Dec 2007 | B2 |
20070163523 | Miyazato et al. | Jul 2007 | A1 |
Number | Date | Country | |
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20070261652 A1 | Nov 2007 | US |