Compact phased array antenna system, and a method of operating same

Information

  • Patent Grant
  • 6297775
  • Patent Number
    6,297,775
  • Date Filed
    Thursday, September 16, 1999
    25 years ago
  • Date Issued
    Tuesday, October 2, 2001
    23 years ago
Abstract
An antenna system (10) includes circuitry (13) and an antenna unit (12). The antenna unit includes a multi-layer circuit board (21). The circuitry provides radio frequency signals, control signals and power to the circuit board. The circuit board has an array of antenna elements (23) on one side thereof, and has a plurality of modules (71, 72) soldered to and projecting outwardly from the opposite side thereof. The modules each have electronic circuitry thereon, which is electrically coupled to the circuit board. Each module includes a thermal transfer element (96), the heat generated by the electronic components on that module being thermally transferred by the thermal transfer element to a cooling section (51).
Description




TECHNICAL FIELD OF THE INVENTION




This invention relates in general to an antenna system and, more particularly, to a compact phased array antenna system suitable for use in a satellite, and a method of operating such an antenna system.




BACKGROUND OF THE INVENTION




Active phased array antenna systems are used in a wide variety of applications. As one example, a satellite may include an antenna system of this type in order to facilitate communication between the satellite and one or more ground stations on earth. In a phased array antenna system, especially for a satellite, it is desirable that the antenna system be relatively small in volume and relatively light in weight. On the other hand, antenna systems of this type typically use circuits such as monolithic microwave integrated circuit (MMICs). Circuits such as MMICs generate a substantial amount of heat during operation. As the frequency of antenna operation increases, there is an increase in the amount of heat which is emitted by these circuits, which in turn can affect temperature gradients across the array.




In particular, in a phased array antenna system, the existence of temperature gradients across the array can produce phase errors, which affect the accuracy of the antenna system. The higher the frequency of antenna operation, the smaller the permissible temperature gradients across the array. For example, where the phased array is operating at a frequency of about 5 GHz, the maximum allowable temperature gradient across the array is about 20° C. In contrast, when the array is operating at a frequency of about 80 GHz, the maximum allowable temperature gradient across the array is only about 1.3° C. If the maximum temperature gradient across the array cannot be kept below the maximum allowable gradient, then it is necessary to provide additional circuitry in the antenna system to effect dynamic phase error control compensation, which increases the complexity, cost and weight of the antenna system. Thus, it is important to have an efficient technique for cooling the circuitry of the antenna system, so that a substantially uniform temperature is maintained across the array.




One traditional phased array antenna system has a configuration commonly known as an array slat arrangement, and uses forced flow of a liquid coolant. However, the thickness, volume and weight of this arrangement are greater than desirable, and the forced flow of the liquid coolant requires hardware for handling the coolant, which increases the effective volume and weight of the overall antenna system.




A different approach, which is more recent, is commonly known as a tile array, and uses a multi-layer circuit board. The circuit board has the antenna elements and the circuit components of the antenna system mounted thereon, and cooperates with a relatively thin cooling arrangement. This has the advantage of being ultra thin and low in weight, and also provides shorter conductors for radio frequency signals than the traditional array slat approach. However, while this known approach has been generally adequate for its intended purpose, it has not been satisfactory in all respects.




More specifically, the ultra thin configuration makes it difficult or impossible to use radio frequency circulators and/or isolators, as a result of which a given antenna system is typically configured to either send or receive signals, but not both. Further, only a limited amount of circuitry can be provided directly on the multi-layer circuit board within the size limits of the antenna element array, even where some of the circuit components are mounted in a stacked or “piggy-back” arrangement. As a result, it is difficult to provide multi-beam capability in an antenna system. A further consideration in such ultra thin antenna configurations is that it is typically difficult to separately optimize the cooling system and the packaging of the radio frequency circuitry, because the compactness of the system causes various design aspects to become interdependent. A further consideration in these ultra thin antenna systems is that, since various circuit components are provided directly on the multi-layer board, problems can occur as a result of different coefficients of thermal expansion.




SUMMARY OF THE INVENTION




From the foregoing, it may be appreciated that a need has arisen for an antenna system, and a method of operating it, which involve a compact and lightweight system, which allow the use of isolators or circulators, which allow the implementation of multiple beam capability within the size limits of the antenna element array, which permit independent optimization of the cooling section and the radio frequency circuitry, which avoid problems due to different coefficients of thermal expansion, which provide relatively short conductors for radio frequency signals, and/or which effect cooling in a manner sufficiently efficient to maintain a substantially uniform temperature across the entire array.




According to the present invention, an antenna system and a method of operation are provided in order to address this need, and involve: providing an electrical interconnection section which is thin and generally planar; arranging on one side of the interconnection section an antenna section which includes a plurality of antenna elements that are each electrically coupled to the interconnection section; supporting a cooling section at a location which is spaced from the interconnection section on a side thereof opposite from the antenna section; providing between the interconnection section and the cooling section a module which has electronic components thereon; transmitting electrical signals between the electronic components and the interconnection section; and transferring to the cooling section the heat emitted by the electronic components.











BRIEF DESCRIPTION OF THE DRAWINGS




A better understanding of the present invention will be realized from the detailed description which follows, taken in conjunction with the accompanying drawings, in which:





FIG. 1

is a diagrammatic perspective view of an antenna system which embodies the present invention, including an antenna unit which shown in an exploded form for clarity;





FIG. 2

is a diagrammatic exploded perspective view of a module which is a component of the antenna system of

FIG. 1

; and





FIG. 3

is a diagrammatic fragmentary perspective view of a portion of the module of FIG.


2


.











DETAILED DESCRIPTION OF THE INVENTION





FIG. 1

is a diagrammatic perspective view of an antenna system


10


, including an antenna unit


12


, and circuitry


13


which is operatively coupled to the antenna unit


12


. The antenna unit


12


is shown in an exploded form in

FIG. 1

for purposes or clarity. The exemplary embodiment disclosed in

FIG. 1

is an antenna system of the type commonly known as an active phased array antenna system.




The antenna unit


12


includes a multi-layer circuit board


21


. The circuit board


21


is generally planar, and in the disclosed embodiment is generally circular, although it could have some other shape, such as a square. The circuit board


21


serves as an interconnection section for providing electrical interconnections between various component parts of the system, as discussed in more detail later. In the disclosed embodiment, the circuit board


21


has about twenty-nine layers, but it could have a larger or smaller number of layers without departing from the subject matter of the present invention.




An array of antenna elements


23


is provided on one side of the circuit board


21


. In the disclosed embodiment, the antenna elements


23


are patch antenna elements formed by an appropriate patterned etch of a metalization film disposed directly on one side of an outer layer of the circuit board


21


. However, the antenna elements


23


do not have to be supported directly on the circuit board


12


, and could instead be provided thereon in some other manner. Further, the antenna elements


23


could have some other configuration. For example, they could be waveguide elements, rather than patch elements.




The circuit board


21


has four radio frequency (RF) connectors


26


, three of which are visible in FIG.


1


. These four connectors


26


are each provided adjacent the peripheral edge of the circuit board


21


, at locations which are uniformly circumferentially spaced. The RF connectors


26


each project outwardly on a side of the circuit board


21


opposite from the antenna elements


23


. The antenna unit


12


is a four-beam antenna system, and each of the RF connectors


26


corresponds to a respective one of the four beams. The circuit board


21


also has mounted thereon a power and logic connector


27


, at a location on the periphery which is between two of the connectors


26


.




The circuitry


13


includes an RF circuit


31


, which is coupled by four separate cables to each of the four respective RF connectors


26


, one of these cables being represented diagrammatically in

FIG. 1

by a broken line. The circuitry


13


further includes a control circuit


32


and a power circuit


33


, which are both coupled to the power and logic connector


27


. The power circuit


33


provides the antenna unit


12


with direct current (DC) power, and the control circuit


32


provides the antenna unit


12


with digital logic signals that represent control information such as commands which indicate directions in which the antenna


12


should scan.




The circuit board


21


has a plurality of small openings


36


therethrough at uniformly spaced locations along its peripheral edge. Adjacent the circuit board


21


is an annular housing


37


, which has at the end nearest the circuit board a radially inwardly projecting annular flange. The circuit board


21


is secured to the annular housing


37


by a plurality of bolts


38


, which each extend through a respective one of the openings


36


, and each engage a respective threaded opening


41


provided in the annular flange, the openings


41


being located at uniformly circumferentially spaced locations along the annular flange


42


.




The housing


37


is made of a material having a low coefficient of thermal expansion (CTE), for reasons discussed later. In the disclosed embodiment, the housing


37


is an epoxy graphite material, but it could be some other material with a low CTE. The housing


37


is disposed on a side of the circuit board


21


opposite from the antenna elements


23


. A cooling section


51


is fixedly secured to the axial end of the housing


37


remote from the circuit board


21


. For example, the housing


37


may be brazed or welded to a face plate


52


of the cooling section


51


. The face plate


52


is made from a material which is highly thermally conductive, such as aluminum.




The particular cooling section shown at


51


in

FIG. 1

represents one type of cooling section which is suitable for use according to the present invention. This particular cooling section


51


is a phase change module. It includes a circular base member


56


which is made of a thermally conductive material such as aluminum, and which has a plurality of approximately triangular recesses


57


machined into one side thereof. The recesses


57


define radially extending ribs


58


, which are disposed between the recesses


57


.




An approximately triangular piece of porous material


61


is disposed in each of the recesses


57


. The porous material


61


is a thermally conductive material, and may for example be a material of the type commonly known as aluminum foam. A suitable porous material is available commercially as DUOCEL foam (40 PPI, 6-8%, 6101-T6) from ERG Materials and Aerospace Corporation of Oakland, Calif. The remaining space in each of the recesses


57


is filled with a not-illustrated phase change material, which in the disclosed embodiment is a commercially available material, commonly known as a phase change wax. The circular face plate


52


is physically secured in a suitable, thermally conductive manner to the base member


56


and to each of the porous elements


61


, for example by vacuum brazing. The base member


56


has a plurality of radial openings


63


drilled therein, each of the openings


63


extending through a respective one of the radial ribs


58


. Each of the radial openings


63


has therein a respective heat pipe, one of which is shown at


64


. The heat pipes


64


are commercially available devices, and may for example be a heatpipe available as DYNATHERM 0476-1000 from Dynathern Corporation of Hunt Valley, Md. The heat pipes


64


are each surrounded within the associated opening


63


by a suitable thermal grease or thermal epoxy, which is not illustrated. In this regard, the disclosed embodiment uses a thermally conductive epoxy, which should be a non-degassing or low degassing epoxy, such as that available commercially from Dow Corning Corporation of Midland, Mich., as DOW CORNING 3140, MIL-A-46146 RTV Coating.




The antenna unit


12


includes four beam steering modules, one of which is visible at


71


. Each of the beam steering modules


71


carries electronic circuitry, and may alternatively be referred to as a carrier. Each module


71


has a microprocessor on it, as well as other digital circuitry that facilitates steering of a respective one of the four beams which are each associated with a respective one of the four RF connectors


26


.




The antenna unit


12


also includes a plurality of RF modules, one of which is designated by reference numeral


72


. In the disclosed embodiment, the number of RF modules


72


is one-half the number of antenna elements


23


. The beam steering module


71


and the RF module


72


each have approximately the same physical configuration. Accordingly, the physical structure of only one of the modules


71


and


72


is described in detail below.




More specifically,

FIG. 2

is a diagrammatic exploded perspective view of one of the RF modules


72


from the antenna unit


12


in FIG.


1


. The module


72


includes a circuit board


81


, which carries various electrical components. The end of the circuit board


81


nearest the cooling section


51


(

FIG. 1

) has a plurality of monolithic microwave integrated circuits (MMICS). These are high power components, which generate a substantial amount of heat. The MMICs


82


carry out functions such as implementing phase shifts in RF signals, amplifying RF signals, and effecting associated logic functions. The same end of the circuit board


81


has some additional integrated circuits


83


, which provide control and support for the MMICs


82


.




The opposite end of the circuit board


81


has several circuits


86


which, in the disclosed embodiment, are circuits of a type commonly known as circulators. The disclosed embodiment uses circulators


86


because the antenna unit


12


of the disclosed embodiment has the capability to both transmit and receive electromagnetic signals through the antenna elements


23


. On the other hand, the present invention could be used in an antenna unit which was configured only to send or only to receive signals, and in that case the circulators


86


could be replaced with components commonly known as isolators.




The module


72


further includes a rectangular frame


91


, which includes four wall portions


87


,


88


,


89


and


90


. It would be possible for the circuit board and frame


91


to be formed as an integral unit. In the disclosed embodiment, however, this is not the case. In particular, the circuit board


81


is formed by starting with a flat plate of a material such as berillium oxide, which is thermally conductive but electrically non-conductive. Multiple layers of thick film conductors and insulators are then printed thereon, using known techniques. Through holes are then drilled or laser cut, and subsequently filled with a conductive material, in order to make electrical connections between the layers. The various integrated circuits, including those at


82


-


83


and


86


are then soldered in place on the board


81


.




In a similar manner, the wall portion


87


is a circuit board formed by starting with a flat plate of a material such as glass or a ceramic. Multiple layers of thick film conductors and insulators are then printed on. Through holes are then drilled or laser cut, and subsequently filled with a conductive material, in order to make electrical connections between the layers. The wall portion


87


has on the outer side thereof a plurality of approximately hemispherical metal “ball” elements


92


, which are collectively referred to as a ball grid interface. The elements


92


are each soldered to a respective pad provided on the outer surface of the wall portion


87


, using a high-temperature solder which will not melt during subsequent soldering operations. At least some of these pads are electrically coupled to the conductors within the wall portion


87


. In the disclosed embodiment, about twenty of the pads are coupled to conductors within the wall portion


87


. The circuit board


81


and wall portion


87


are then mechanically coupled to each other, for example by an appropriate brazing technique.





FIG. 3

is a diagrammatic fragmentary perspective view of a portion of the circuit board


81


and the wall portion


87


after they have been coupled together. The circuit board


81


has on the surface thereof a plurality of conductive strips, two of which are shown at


101


and


102


. The conductive strips


101


and


102


are each coupled to conductors within the circuit board


81


, and each extend to a location adjacent the end of circuit board


81


nearest wall portion


87


. Similarly, the wall portion


87


has on the inner surface thereof a plurality of conductive strips, two of which are shown at


103


and


103


. The conductive strips


103


and


104


are each coupled to conductors within the wall portion


87


, and each extend to a location thereon adjacent the circuit board


81


. A thin rectangular conductive ribbon element


108


is bent to an L-shape, and has each end soldered to a respective one of the strips


101


and


103


, using a high temperature solder that will not melt during subsequent soldering. A similar ribbon element


109


has each end soldered to a respective one of the strips


102


and


104


, using a high temperature solder. The ribbon element


108


thus electrically couples the strips


101


and


103


, and the ribbon element


109


electrically couples the strips


102


and


104


. Alternatively, the elements


108


and


109


could be thin rectangular gold ribbons welded to


101


and


103


and to


102


and


104


, respectively.




The other three wall portions


88


-


90


of the frame


91


do not have conductors therein. In the disclosed embodiment, each is made of a ceramic or metal material, and they are each brazed to the circuit board


81


and to the edges of two other immediately adjacent wall portions. A platelike metal lid


94


has its edges each brazed or laser welded to an edge of a respective one of the wall portions


87


to


90


, in order to hermetically seal the integrated circuits within the module


72


. The lid is attached when the module


72


is in a dry nitrogen atmosphere, so that there is no air or moisture trapped within the module


72


. As an alternative approach, the lid


94


can optionally be omitted and the integrated circuits can be coated with a sealant that hermetically seals them.




The module


72


further includes an L-shaped element


96


, which has a high thermal conductivity. In the disclosed embodiment, the element


96


is made of a graphite material, but some other material with a high thermal conductivity would also be suitable. The L-shaped element


96


has two legs


97


and


98


. The leg


97


is disposed against the back side of a portion of the circuit board


81


, in particular the portion which has thereon the MMICs


82


and the control components


83


. The leg


97


is fixedly secured to the circuit board


81


by a layer of a not-illustrated thermal epoxy which is disposed therebetween, and which helps to maximize the transfer of heat from the circuit board


81


to the leg


97


. A suitable thermal epoxy is the epoxy discussed above in association with the heat pipes


64


. The other leg


98


of the element


96


is disposed against the outer side of the end of the frame


91


opposite from the ball elements


92


.




After the module


72


has been assembled, each of the ball elements


92


is soldered to a respective not-illustrated pad that is provided on a side of the circuit board


21


opposite from the antenna elements


23


. This provides electrical connections between the circuit board


21


and the integrated circuits in the module


72


, and also mechanically supports the module


72


on the circuit board


21


.




The outer surface of the leg


98


of the L-shaped element


96


is in contact with, or at least closely adjacent, the face plate


52


of the cooling section


51


. As mentioned above, the housing


37


is made of a material having a low coefficient of thermal expansion. This helps to minimize the extent to which the housing


37


will tend to move the cooling section


51


toward or away from the circuit board


21


, and thus toward or away from the leg


98


of the element


96


.




A material such a thermal grease or a thermal epoxy may be provided between the leg


98


and the cooling section


51


, in order to maximize the transfer of heat from the leg


98


to the cooling section


51


. The disclosed embodiment uses a thermal epoxy, such as the epoxy discussed above in association with the heat pipes


64


. Use of a thermal epoxy has the added benefit of fixedly securing the leg


98


to the cooling section


51


, which helps to physically support the modules


71


and


72


, so that they are not supported solely by the solder connections to the ball elements


92


provided at the opposite end thereof.




During operation of the antenna system of

FIG. 1

, the MMICs


82


(

FIG. 2

) on the modules


72


generate a substantial amount of heat while the antenna system is operating. This heat is transferred rapidly and directly through legs


97


and


98


of the element


96


to the cooling section


51


. The antenna unit


12


of

FIG. 1

is intended for use in a satellite, in a situation where the antenna unit is intermittently operated and idle. When the antenna unit is operational, the cooling section


51


continuously absorbs heat from the circuitry and therefore begins to heat up. The not-illustrated phase change material in the recesses


57


absorbs the heat, and in the process changes phase by melting so as to change from a solid to a liquid. When the antenna unit


12


is thereafter turned off, the cooling unit slowly discharges the heat which it absorbed, such that the phase change material cools off and changes phase back to its original state, for example by changing from a liquid to a solid. In some other application, where the antenna unit


12


had to be operated continuously, or at least for long periods of time, the disclosed cooling section


51


could be replaced with a different type of cooling section, which is capable of effecting continuous cooling, examples of which are a convection cooling arrangement such as a heat sink, a liquid cooled arrangement, or a conduction cooling arrangement.




The present invention provides a number of technical advantages. One such advantage is that the disclosed antenna unit is relatively thin in comparison to traditional antenna units that have an array slat configuration. It has a smaller physical volume, lower weight, and lower cost than the traditional array slat configuration. A further advantage, in comparison to ultra-thin antenna units, is that RF circulators and/or isolators can be used between the RF power output amplifiers and the antenna elements, thereby permitting the system to both send and receive signals. Another advantage is that the antenna unit can provide multiple beam capability within the transverse size limits defined by the antenna element array, which is difficult with existing antenna units of ultra thin configuration, which are commonly referred to as tile arrays.




Still another advantage is that putting the cooling section at the very rear of the antenna unit allows both the RF circuit packaging and the cooling system to be optimized separately and independently of each other. Yet another advantage is that putting circuitry on the modules, rather than on the main circuit board, reduces problems due to different coefficients of thermal expansion. Consequently, the disclosed antenna system is capable of operation at relatively high frequencies, such as 80 GHz, while keeping thermal gradients within the circuitry low so that there is no need for the complexity and cost of providing extra circuitry in order to effect phase error compensation. Still another advantage is that the length of most RF conductors is less than in pre-existing antenna units having the traditional array slat configuration.




Although one embodiment has been illustrated and described in detail, it should be understood that various substitutions and alterations can be made thereto without departing from the invention. For example, the disclosed embodiment has a cooling section which uses phase change technology, but it will be recognized that various other types of cooling sections could also be used. As another example, the antenna elements in the disclosed embodiment are patch elements fabricated directly on the main circuit board, but other types of antenna elements could alternatively be used, such as a configuration of waveguide elements. As still another example, the modules of the disclosed embodiment are electrically coupled to the main circuit board by solder connections between the circuit board and an array of ball elements, but it will be recognized that there are other ways in which the modules and circuit board could be electrically coupled.




Still another example is that each of the modules in the disclosed embodiment includes an L-shaped element which is made of material with a high thermal conductivity, in order to facilitate the transfer of heat from the module to the cooling section. However, it will be recognized that there are other physical configurations which could facilitate a heat transfer from the modules to the cooling section. Yet another example involves the fact that the disclosed antenna unit has a multi-beam capability, but it will be recognized that the invention can be utilized in antenna units configured with single beam capability. Other substitutions and alterations are also possible without departing from the spirit and scope of the present invention, as defined by the following claims.



Claims
  • 1. An apparatus, comprising:an electrical interconnection section which is thin and generally planar; an antenna section which is disposed on one side of said interconnection section, and which includes a plurality of antenna elements that are each electrically coupled to said interconnection section; a cooling section which is spaced from said interconnection section on a side thereof opposite from said antenna section; and a module which is disposed between said interconnection section and said cooling section, which has a circuit board extending approximately perpendicular to said interconnection section, which has electronic components on said circuit board, which includes a first portion operative to electrically couple said electronic components to said interconnection section, and which includes a second portion operative to transfer to said cooling section the heat emitted by said electronic components.
  • 2. An apparatus according to claim 1, wherein said second portion includes a heat transfer member which has portions respectively adjacent said electronic components and said cooling section.
  • 3. An apparatus according to claim 1, wherein said module has a plurality of electrical conductors electrically coupled to said electronic components; wherein said module includes an arrangement which is cooperable with said circuit board to hermetically seal said electronic components within said module, said arrangement including a frame sealingly coupled to said circuit board and extending around said electronic components thereon, and including a lid sealingly coupled to a side of said frame opposite from said circuit board; and wherein said first portion of said module includes a wall portion of said frame that has a plurality of conductors electrically coupled to said interconnection section and includes conductive elements which each electrically couple a respective one of said conductors of said wall portion to a respective one of said conductors of said circuit board.
  • 4. An apparatus according to claim 3, wherein said interconnection section includes a further circuit board, and wherein said first portion of said module includes said wall portion having a plurality of connection elements which are each electrically coupled to a respective said conductive element thereon, and which are each soldered to said further circuit board.
  • 5. An apparatus according to claim 1, wherein said interconnection section includes a further circuit board, and wherein said first portion includes said module having at an end thereof adjacent said circuit board a plurality of connection elements which are each soldered to said further circuit board.
  • 6. An apparatus according to claim 1, including a plurality of further modules which are each disposed between said interconnection section and said cooling section, which each have electronic components thereon, which each include a first portion operative to electrically couple said electronic components thereon to said interconnection section, and which each include a second portion operative to transfer to said cooling section the heat emitted by said electronic components thereon.
  • 7. An apparatus according to claim 6, wherein said modules are spaced a substantial distance from each other.
  • 8. An apparatus according to claim 1, wherein said electronic components include circuitry which causes said antenna section to function in a multi-beam mode that includes use by said antenna section of at least four separate beams.
  • 9. An apparatus according to claim 8, wherein said electronic components include one of an RF circulator and an RF isolator.
  • 10. An apparatus according to claim 9, wherein said antenna section can both send and receive electromagnetic signals through said antenna elements, and wherein said electronic components include monolithic microwave integrated circuits.
  • 11. An apparatus according to claim 8, wherein said electronic components include a plurality of parts which are each one of an RF circulator and an RF isolator, and which are each associated with a respective one of said beams.
  • 12. An apparatus according to claim 1, including an annular housing which extends between and is coupled to each of said interconnection section and said cooling section, said module being disposed within said housing.
  • 13. An apparatus according to claim 12, wherein said housing is made of a material having a low coefficient of thermal expansion.
  • 14. An apparatus according to claim 1, wherein said interconnection section includes a multi-layer circuit board.
  • 15. An apparatus according to claim 14, wherein said antenna elements of said antenna section are patch antenna elements formed directly on said multi-layer circuit board.
  • 16. An apparatus according to claim 14, wherein said multi-layer circuit board has at least one connector for radio frequency signals, control signals, and power.
  • 17. An apparatus according to claim 1, wherein said cooling section includes a thermally conductive member cooperable with said second portion, and includes a phase change material disposed on a side of said thermally conductive member opposite from said second portion of said module.
  • 18. A method of operating an antenna system which includes a thin and generally planar electrical interconnection section and a plurality of antenna elements disposed on one side of and electrically coupled to said interconnection section, comprising the steps of:providing on a side of said interconnection section opposite from said antenna elements a module having a circuit board with electronic components thereon; orienting said circuit board to extend approximately perpendicular to said interconnection section; transmitting electrical signals between said interconnection section and said electronic components; and transferring heat emitted by said electronic components to a cooling section which is disposed on a side of said module remote from said interconnection section.
  • 19. A method according to claim 18, further including the steps of:providing between said interconnection section and said cooling section a plurality of further modules which each have a circuit board with electronic components thereon; orienting said circuit boards of said further modules to extend approximately perpendicular to said interconnection section; positioning said modules so that they are spaced a substantial distance from each other; transmitting electrical signals between said interconnection section and said electronic components on each of said further modules; and transferring heat emitted by said electronic components on each of said further modules to said cooling section.
  • 20. An apparatus, comprising:an electrical interconnection section which is thin and generally planar; an antenna section which is disposed on one side of said interconnection section, and which includes a plurality of antenna elements that are each electrically coupled to said interconnection section; a cooling section which is spaced from said interconnection section on a side thereof opposite from said antenna section; and a module which is disposed between said interconnection section and said cooling section, which has electronic components thereon, which includes a first portion operative to electrically couple said electronic components to said interconnection section, and which includes a second portion operative to transfer to said cooling section the heat emitted by said electronic components; wherein said second portion includes a heat transfer member which has portions respectively adjacent said electronic components and said cooling section; wherein said module includes a circuit board which extends approximately perpendicular to said interconnection section and has said electronic components thereon; and wherein said heat transfer member is an L-shaped member having a first leg which is disposed against a portion of said circuit board with said electronic components thereon, and having a second leg which is disposed adjacent a surface portion of said cooling section.
  • 21. An apparatus according to claim 20, wherein said heat transfer member is made of a graphite-based material.
  • 22. An apparatus, comprising:an electrical interconnection section which is thin and generally planar; an antenna section which is disposed on one side of said interconnection section, and which includes a plurality of antenna elements that are each electrically coupled to said interconnection section; a cooling section which is spaced from said interconnection section on a side thereof opposite from said antenna section; and a plurality of modules which are each disposed between said interconnection section and said cooling section, which are spaced a substantial distance from each other, which each have electronic circuitry thereon, which each include a first portion operative to electrically couple said electronic components thereon to said interconnection section, and which each include a second portion operative to transfer to said cooling section the heat emitted by said electronic components thereon; wherein each said module includes a circuit board which extends approximately perpendicular to said interconnection section and has said electronic components thereon; and wherein each said module includes a heat transfer member which is an L-shaped member having a first leg disposed against a portion of said circuit board with said electronic components thereon, and having a second leg disposed adjacent a surface portion of said cooling section.
  • 23. An apparatus, comprising:an electrical interconnection section which is thin and generally planar; an antenna section which is disposed on one side of said interconnection section, and which includes a plurality of antenna elements that are each electrically coupled to said interconnection section; a cooling section which is spaced from said interconnection section on a side thereof opposite from said antenna section; and a plurality of modules which are each disposed between said interconnection section and said cooling section, which are spaced a substantial distance from each other, which each have electronic circuitry thereon, which each include a first portion operative to electrically couple said electronic components thereon to said interconnection section, and which each include a second portion operative to transfer to said cooling section the heat emitted by said electronic components thereon; wherein each said module includes a circuit board which extends approximately perpendicular to said interconnection section, which has thereon said electronic components of the module, and which has a plurality of electrical conductors electrically coupled to the electronic components; wherein each said module includes an arrangement which is cooperable with the circuit board thereof to hermetically seal said electronic components thereon within said module, said arrangement including a frame sealingly coupled to the circuit board and extending around said electronic components thereon, and including a lid sealingly coupled to a side of the frame opposite from the circuit board; and wherein said first portion of each said module includes said frame therefor having a wall portion that has a plurality of conductors electrically coupled to said interconnection section, and includes conductive elements which each electrically couple a respective one of the conductors of the wall portion thereof to a respective one of the conductors of the circuit board thereof.
  • 24. An apparatus according to claim 23, wherein said interconnection section includes a further circuit board, and wherein said first portion of each said module includes said wall portion thereof having a plurality of connection elements which are each electrically coupled to a respective said conductive element thereon, and which are each soldered to said further circuit board.
  • 25. An apparatus, comprising:an electrical interconnection section which is thin and generally planar; an antenna section which is disposed on one side of said interconnection section, and which includes a plurality of antenna elements that are each electrically coupled to said interconnection section; a cooling section which is spaced from said interconnection section on a side thereof opposite from said antenna section; a plurality of modules which are each disposed between said interconnection section and said cooling section, which are spaced a substantial distance from each other, which each have electronic circuitry thereon, which each include a first portion operative to electrically couple said electronic components thereon to said interconnection section, and which each include a second portion operative to transfer to said cooling section the heat emitted by said electronic components thereon; and an annular housing which extends between and is coupled to each of said interconnection section and said cooling section, each said module being disposed within said housing.
  • 26. An apparatus according to claim 25, wherein said housing is made of a material having a low coefficient of thermal expansion.
US Referenced Citations (7)
Number Name Date Kind
4250958 Wasserman Feb 1981
4673030 Basiulis Jun 1987
5085790 Hormansdorfer Feb 1992
5272491 Asakawa et al. Dec 1993
5293171 Cherrette Mar 1994
5386701 Cao Feb 1995
5579830 Giammaruti Dec 1996