Compact portable owner-serviced air duct sanitizing system

Information

  • Patent Grant
  • 6656434
  • Patent Number
    6,656,434
  • Date Filed
    Saturday, August 26, 2000
    24 years ago
  • Date Issued
    Tuesday, December 2, 2003
    21 years ago
Abstract
A compact, portable, and user-friendly duct sanitizing apparatus and method, for new construction and retrofitting to existing air conditioning and heating systems, which can be professionally or nonprofessionally installed and then easily serviced by a non-professional. The present invention has a housing supporting a refillable non-pressurized fluid reservoir; 24-volt electric pump capable of producing 60 psi fluid pressure; at least one nozzle capable of producing a 250μ mist connected to the main plenum and each associated air duct; fluid carrying tubing rated at 200 psi connected between the pump and each misting nozzle; fully-automated 24-volt programmable timer with power loss backup; recycle timer; rectifier; fan relay to by-pass the air conditioning or heating system thermostat when its fan is inactive and needed to assist with mist dispersal; and electrical wiring between the programmable timer and the air conditioning or heating system for use in providing low voltage power to the sanitizing apparatus. Optionally, the electrical components can be attached to a mounting board removably fixed within the housing to facilitate manufacture and maintenance. Over time the 250μ mist, preferably chlorine dioxide, will coat the interior of the air ducts to kill bacteria, viruses, yeast, fungi, algae, molds, and mildew, and thereafter maintain them in a sanitized condition. Since each housing is optimally connected to a maximum of approximately six misting nozzles, some buildings will require more than one sanitizing apparatus. In addition to air duct sanitation, the present invention can be easily adapted for air purification and aromatherapy applications.
Description




BACKGROUND




1. Field of Invention




This invention relates to devices used for sanitizing air conditioning and heating system ducts, specifically to a compact user-friendly, portable air duct sanitizing apparatus and method, for new construction as well as retrofitting to existing air conditioning and heating systems in commercial and residential buildings, which can be either professionally or owner installed, with routine maintenance thereafter being easily and safely performed by the owner or other non-professional. The sanitizing apparatus of the present invention comprises a system control unit with a housing that supports a refillable non-pressurized reservoir of liquid sanitizing agent, which is removably attached to the housing without opening the housing cover. In addition the housing supports and protects a 24-volt electric pump capable of moving fluid through tubing at a pressure of approximately 60 psi and a fully automated 24-volt programmable timer with power loss backup. The sanitizing apparatus also comprises a plurality of misting nozzles each capable of creating a fine mist having droplets with a maximum diameter dimension of approximately 250μ. Each misting nozzle is connected via tubing between the pump and one of the air ducts targeted for sanitizing, with at least one misting nozzle being inserted into each of the air ducts, as well as into the main plenum to which the air ducts are connected. When more than one air duct is targeted for sanitizing, the misting nozzles are connected to a branching array of fluid carrying tubing rated to withstand a maximum pressure of approximately 200 psi that has a trunk line connected to a single hose fitting on the pump. The pump in each system control unit housing is selected to provide liquid sanitizing agent to a maximum of approximately six air ducts. In addition, the present invention also comprises electrical connection means between the 24-volt programmable timer and the air handler of the air conditioning or heating system with which it is associated that allows the sanitizing apparatus to be internally powered through the associated air conditioning or heating system. The system control unit housing of the present invention is preferably mounted in commercial or residential structures in a location remote from the air conditioning ducts, where it can be easily accessed for timer reprogramming and fluid reservoir exchange or refill. The fine mist entering the air ducts is evenly dispersed therein by the fan of the associated air conditioning or heating system, to coat the inside of the air ducts so as to kill bacteria, viruses, fungi, yeast, algae, molds, and mildew over a period of time and thereafter maintain the air ducts in a sanitized condition. As a result, the air duct sanitizing apparatus of the present invention also comprises a fan relay to by-pass the air conditioning or heating system thermostat during such time when the fan is not in an operating mode and it is needed to assist in mist dispersal. Optional use of a planar polyvinyl chloride (PVC) mounting board for electrical components that is removable from the housing not only facilitates manufacture by making it easier for the people assembling the present invention to connect the wiring between electrical components, it also facilitates servicing and replacement of electrical components since the mounting board is easily releasable from the installed housing, typically by unfastening the nuts respectively attached to two bolts. Safety features of the present invention include the high-pressure rated tubing, the reduced voltage timer and pump, a pump that safely operates wet or dry should the operator fail to anticipate timely replacement or refill of the reservoir before all of the fluid therein is completely used, the pump also having a fluid loop should the fluid discharge opening of the pump become inadvertently blocked, and the non-pressurized supply of low toxicity non-flammable sanitizing agent. Although not limited thereto, chlorine dioxide is the sanitizing agent preferred for use with the present invention, as it has a low toxicity and a category III EPA safety rating. In addition to air duct sanitizing, the present invention can also be used for air purification and aromatherapy.




2. Description of Prior Art




The interior walls of the air ducts of ventilation systems are subject over time to the accumulation of particulate matter, as well as the growth of algae, yeast, fungi, bacteria, molds, and mildew. Also, the air drawn through such ducts may contain bacteria and viruses that are so small in size they cannot be removed by filtration. As a result, the continued recycling of air with no conditioning other than filtration can lead to high levels of allergens and other contaminants in ventilation system ducts that can cause those sensitive to them to experience discomfort and/or become ill. Systems to sanitize and condition air in ventilation systems are known. However, most are expensive and/or require professional installation, maintenance, or both. The present invention comprises an air duct sanitizing, de-odorizing, conditioning, and purification system that is user-friendly and has a compactly configured lightweight system control unit housing that can be installed by a non-professional in any location convenient for easy maintenance access. The present invention also has built-in safety features that allow essentially risk-free routine owner maintenance and use. Further, through simple exchange of the non-pressurized fluid reservoir for one containing a different chemical solution, and easy adjustments made to the programmable timer, alternative uses of the present invention can include aromatherapy and air purification.




The invention thought to be the closest in concept to the present invention is the invention disclosed in U.S. Pat. No. 5,281,401 to Bryson, Sr. (1994). However, many important differences exist between the Bryson, Sr. invention and the present invention. The Bryson, Sr. invention comprises a container with a one-way valve for permitting the inflow of air into the container, a pressurized cartridge positioned within the container and adapted for dispensing a vapor into the container, an intermittently operable air and vapor pump, a timer for intermittent activation of the pump with the periods of operation and non-operation being independently variable, and conduit for conveying the air and vapor mixture between the container and the pump, as well as between the pump and an air duct. When multiple segments of conduit are joined, the Bryson, Sr. invention contemplates the use of a valve to adjust the vapor flow into various portions of the conduit. Also, in the Bryson, Sr. invention two independent timers are preferred, one to control the operation time and the other to control the non-operation time. The control box for the Bryson, Sr. invention may be attached directly to the outside surface of an air duct, or in the alternative situated remotely from the duct into which the Bryson, Sr. invention directs its air and vapor mixture. Also, a power supply cord in the Bryson, Sr. invention electrically connects the pump and timer to a standard electrical outlet. As the liquid in the cartridge is spent, the amount of vapor in the canister after a period of rest will become reduced. As a result, timer adjustment is required in the Bryson, Sr. invention when the cartridge fluid level is reduced to allow for more uniform distribution of the vapor. In contrast, the present invention comprises a fully automated 24-volt programmable timer with power loss backup, a non-pressurized reservoir of liquid sanitizing agent which can be refilled or replaced by a new reservoir having the same or different liquid sanitizing or aromatherapy agent, a plurality of nozzles each capable of creating a mist of droplets having a maximum diameter dimension of approximately 250μ with at least one of the nozzles being inserted into each of the air ducts targeted for sanitizing and at least one nozzle being inserted into the main plenum to which the air ducts are connected, each nozzle being attached on the distal end of a segment of fluid carrying tubing rated at approximately 200 psi that is connected between the pump and the air duct or main plenum, and electrical connection means between the 24-volt programmable timer and the air handler of the air conditioning or heating system that allows the sanitizing apparatus to be internally powered thereby at reduced voltage without the limitation of having to position the system control unit housing near to an electrical outlet or the further expense of a step-down transformer to convert municipally provided higher voltage electricity to the lower 24-volt alternating current required for safe non-professional operator use. The pump of the present invention is optimally used with no more than a maximum of approximately six misting nozzles for uniform and effective mist coating of air duct interior surfaces. The present invention has no mixing chamber for air and vapor similar to the Bryson, Sr. invention, and no one-way valve to draw air into a vapor-filled chamber which when subjected to vacuum pressure creates an air and vapor mixture that is then circulated by a pump through conduit for dispensing into the atmosphere of an air duct. Instead, the present invention pump is used to draw sanitizing liquid through various branching segments of tubing each ending in a misting nozzle. The mist is only created as the liquid is forced through the nozzles. Thus, since there is no vapor in the fluid reservoir and it is not a mixing chamber, no timer adjustment is required to maintain a threshold level of vapor in the fluid reservoir for mixing and distribution as the sanitizing agent is consumed. Further, a fan relay is used to by-pass the thermostat of the air conditioning or heating system with which the present invention is associated to activate its fan when the fan is not already in an operational mode so that the fan can run concurrently with the pump and be used to disperse the 250μ or smaller mist droplets evenly throughout the air ducts. In addition to the fan relay, the present invention also comprises a full bridge rectifier that is not disclosed in the Bryson, Sr. invention. The pump of the present invention is also adapted to operate safely wet or dry should the owner forget to exchange or refill the removable reservoir before all of the sanitizing fluid therein is completely used. Also, for operator safety and to avoid pump failure, the pump has a fluid by-pass loop in the event that its discharge opening becomes inoperable for any reason, and the electrical components may optionally be attached to a planar mounting board releasable from the system control unit housing for ease in manufacture as well as servicing convenience. No air duct sanitizing systems are known that have all of the advantages offered by the present invention.




SUMMARY OF INVENTION—OBJECTS AND ADVANTAGES




The primary object of this invention is to provide an air duct sanitizing system that safely and thoroughly kills bacteria, viruses, algae, fungi, yeast, mold, and mildew with continued use in both residential and commercial buildings. It is a further object of this invention to provide an air duct sanitizing system that is lightweight and compact in configuration with components selected for safe and easy installation, operation, and maintenance by professionals as well as non-professionals. It is also an object of this invention to provide an air duct sanitizing system that is user-friendly and reliable, requiring minimal operator maintenance or attention after initial installation. A further object of this invention is to provide an air duct sanitizing system that is effectively used in new construction, and can also be easily retrofitted to the air ducts in existing air conditioning and heating systems. It is also an object of this invention to provide an air duct sanitizing system with a system control unit that has only reduced voltage electrical connections to enhance the safety of non-professional operators. It is also an object of this invention to provide an air duct sanitizing system that can be quickly converted for aromatherapy applications, as well as air purification applications wherein the chemicals used require temporary building evacuation and a cure period.




As described herein, properly manufactured and used, the present invention would provide an air duct sanitizing system and method for the safe and thorough killing of bacteria, viruses, algae, fungi, yeasts, mold, and mildew with continued use, and could alternatively be put to aromatherapy or air purification use. Liquids approved by the U.S. Environmental Protection Agency for air duct sanitizing purposes, such as but not limited to low toxicity non-flammable chlorine dioxide, would be periodically dispensed by the present invention into the air ducts of populated buildings and dispersed by the fan of the air conditioning or heating system with which the present invention is associated so that the mist droplets of chlorine dioxide evenly coat the interior surfaces of the air ducts targeted for sanitization. Once the present invention was installed either professionally or by the owner, the professional operator, building owner, or other non-professional maintenance personnel could easily maintain its function by periodically refilling the fluid reservoir or simply exchanging an empty reservoir for a new one. Due to its low category III safety rating, when chlorine dioxide is used as the sanitizing agent for the present invention, discarded fluid reservoirs would not require any special handling or disposal. In the alternative, when air purification is required, it could be accomplished by simple exchange of the removable fluid reservoir for one providing the appropriate air purification chemical, temporary evacuation of occupants from the building, and continued circulation of the air purification mist through the air ducts and building for a predetermined period of time, followed by a cure period sufficient to allow dissipation of chemicals to the safe level required for renewed human occupancy. The same quick conversion of the present invention into an aromatherapy system can be achieved by simple exchange of a fluid reservoir filled with sanitizing agent and replacement with a fluid reservoir providing the appropriate non-pressurized aromatherapy liquid, as well as easily performed timer adjustment, if required. In the alternative, pleasing scents can be added to the air duct sanitizing agent to achieve aromatherapy objectives. While the present invention is suitable for new construction, it can also be easily retrofitted to existing air conditioning and heating systems since it comprises a compact pre-assembled system control unit and an easily constructed branching array of fluid carrying tubing that contains a misting nozzle within each of its distal ends so that a mist having droplets with a maximum diameter dimension of approximately 250μ is directly injected into the main plenum, as well as into each individual air duct connected to the main plenum. The nozzle-duct connections are purposefully made close to the main plenum to best achieve a thorough coating of mist on all interior surfaces of each air duct. The tubing can be made into a variety of suitable branching configurations through the use of T-shaped hose connectors. Electrical outlet access is not a concern in positioning the sanitizing system control unit housing, since a direct electrical connection is made between the air handler of the associated air conditioning system and the sanitizing system control components that allows the present invention to be internally powered through the associated air conditioning or heating system. Such internal power connection also reduces the cost of the system control unit as it eliminates the need for a step-down transformer to provide the 24-volt reduced level of power desired within the system control unit for operator safety. Should a building have multiple air conditioning or heating zones to manage airflow, it is contemplated for one of the present invention air duct sanitizing systems to be used in association with each zone. The system control unit housings used in each zone could then be consolidated in one location for efficient maintenance, or in the alternative they could be located independently from one another, as dictated by available space or as otherwise desired. The sanitizing system control unit housings are lightweight and compact, and therefore easily mounted to most surfaces. Also, since they are made from plastic, such as polypropylene, they are virtually maintenance-free and resistant to the corrosive nature of some of the chemicals used to sanitize air ducts. Connection of the misting nozzles to the air ducts can be easily accomplished by a non-professional since the only steps required are the formation of a pilot hole in the air duct and the application of sealant around the misting nozzle once it is inserted through the pilot hole and in the desired position of use. The present invention can also be safely operated and maintained by a non-professional since routine maintenance is often as simple as the exchange of an empty non-pressurized fluid reservoir for a full one, and occasional adjustments to the programmable timer that may be needed when the present invention is used for a new application. The misting nozzles would preferably be made from stainless steel wrapped in brass so that they would never clog and never wear out, to assist in keeping operator maintenance to a minimum. Also, all of the electrical components within the sanitizing system control unit housing operate on 24-volt power, reducing the risk of shock hazard to any operator needing to open the housing cover and work within the interior of the housing. Safety features of the present invention also include fluid carrying tubing that has a pressure rating approximately three times that used during routine operation to prevent tubing failure in places inconvenient for access by non-professional maintenance personnel, a pump that safely operates wet or dry to guard against pump failure due to operator error in anticipating the need for reservoir refill or exchange, and the pump having a fluid recycle loop to prevent pump failure and/or operator injury in the event that the pump discharge opening should become blocked or otherwise inoperative. Further, the amount of operator maintenance is also reduced by the fully automated programmable timer of the present invention having a power loss backup, so that reprogramming of the timer is not required every time the electricity fails for a short period of time. Also, ease of manufacture and operator convenience are enhanced when the electrical components in the system control unit housing of the present invention are attached to a mounting board secured within the housing by a minimum number of fasteners. Optional use of a planar polyvinyl chloride (PVC) mounting board for electrical components that is removable from the housing not only facilitates manufacture by making it easier for the person assembling the present invention to attach the wiring between electrical components, it also facilitates servicing and replacement of electrical components since the mounting board is easily releasable from the installed housing. Since the present invention uses a plurality of nozzles that produce a mist with droplets having a maximum diameter dimension of approximately 250μ, and also has a fan relay that by-passes the air conditioning or heating system thermostat for prompt activation of the fan in the air conditioning or heating system associated with the present invention when the fan is not already in an operational mode so that the fan can be used for more thorough and even dispersal of the mist within the main plenum and attached air ducts, the present invention would be expected to have consistent, reliable, user-friendly, and efficient operation.




The description herein provides the preferred embodiments of the present invention but should not be construed as limiting the scope of the present air duct sanitizing invention. For example, variations may occur in the overall size of the system control unit housing as long as it remains large enough to contain all of the needed electrical components while also being sufficiently compact for easy installation and efficient use; the size of the optional mounting board for electrical components as long as it can be easily and releasably secured against the back interior wall of the housing; the size and configuration of the fluid reservoir as long as it retains an upper ridge necessary for its support within the keyhole opening through the bottom of the system control unit housing and contains an ample supply of sanitizing fluid to prevent excessive reservoir exchange; the type of material used to construct the housing and its cover as long as they remain lightweight and easily portable; the type of fastening means used between the housing and the cover; the size and type of material used for the fluid pick-up hose which connects the pump to the fluid reservoir; the number of misting nozzles connected to the pump by fluid carrying tubing; the number of misting nozzles connected to each air duct; the configuration and relative positions of the electrical components to one another within the interior of the system control unit housing; the mounting means used for fixing the electrical components securely in their usable positions within the system control unit housing; and the complement of programming features offered by the programmable timer; in addition to other obvious variations not shown or specifically described herein that are also considered without specific reference to be a part of the present invention. Thus, the scope of the present invention should be determined by the appended claims and their legal equivalents, and not limited to the examples given.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a front view of a first preferred embodiment for the system control unit of the present sanitizing system invention, having a compact, portable housing supporting and protecting an electric pump with a barbed hose connection and an attached fluid intake hose, a rectifier, a recycle timer, a programmable timer, and a fan relay electrically wired to cause the pump to periodically draw fluid through the pick-up hose and propel it through the fluid carrying tubing poised for attachment to the barbed hose connection where it ultimately would be emitted from misting nozzles positioned within the branching ends of the fluid carrying tubing that have been inserted through the walls of air ducts, as well as the main plenum to which the ducts are connected, for sanitization purposes to kill molds, mildew, viruses, bacteria, fungi, yeast, algae, and other contaminants within the main plenum and air ducts and maintain them in a sanitized condition.





FIG. 2

is a perspective view of the preferred embodiment of the present invention connected to the main plenum, air handler, and air ducts of an air conditioning and heating system in a residential building.





FIG. 3

is an enlarged front view of a preferred embodiment of the fluid reservoir used with the present invention, which has an upper ridge through which it is removably supported during use through a keyhole opening by the bottom wall of the system control unit housing.





FIG. 4

is an enlarged side view of a preferred embodiment of one of the misting nozzles used with the present invention having a fine mist being discharged therefrom.





FIG. 5

is a front view of a second preferred embodiment for the system control unit of the present sanitizing system invention having an evaporation prevention cap and wherein its electrical components are attached to a removable planar mounting board that is attached to the inside back wall of the system control unit housing by a minimum number of readily releasable fasteners.











DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS





FIGS. 1-5

show the preferred embodiment of an air duct sanitizing system that is sufficiently simple in design to allow a non-professional (not shown) to install and maintain it for a variety of routine uses.

FIGS. 1 and 5

show the electrical components of two different preferred embodiments each housed in a pre-assembled system control unit


2


, with the electrical components in

FIG. 5

being attached to a mounting board removably fixed within the housing


4


.

FIG. 2

shows system control unit


2


installed on the wall of a garage


50


in a residential building


44


, with fluid carrying tubing


8


connecting system control unit


2


to the air ducts


42


and main plenum


46


above garage


50


.

FIG. 3

shows a preferred embodiment of the non-pressurized refillable fluid reservoir


34


used for storing an available supply of sanitizing agent (not shown) and which is removably supported by the bottom wall


58


of housing


4


.

FIG. 4

shows a preferred embodiment of one of the misting nozzles


64


used with the present invention, each of which is secured within the distal end of one of the branched segments of fluid carrying tubing


8


and inserted either within the main plenum


46


or within the proximal end of one of the air ducts


42


connected to main plenum


46


. The fine mist


66


generated by the misting nozzles


64


is evenly dispersed within main plenum


46


and air ducts


42


to coat their interior surfaces to kill bacteria, viruses, yeast, fungi, algae, molds, and mildew over a period of time and thereafter maintain the interior walls of air ducts


42


and main plenum


46


in a sanitized condition. The fan (not shown) of the associated air conditioning or heating system assists in the dispersal of mist


66


, and is activated by fan relay


28


if the fan is not already in an operational mode when the pump begins operation. Although

FIG. 2

shows the present invention having only one system control unit


2


in association with residential building


44


, should residential building


44


be sufficiently large to need more than one air conditioning or heating zone to control airflow, it is contemplated that additional system control units


2


would be used, with one system control unit


2


and its connected fluid carrying tubing


8


being associated with each zone. Further, use of the present invention is not restricted to residential buildings


44


, and although not shown it is considered within the scope of this invention for system control units


2


and fluid carrying tubing


8


to be used with the air conditioning and heating systems in both large and small commercial buildings.





FIG. 1

shows system control unit


2


having a rectangular housing


4


vertically positioned so that its opposed longer walls


58


are vertically oriented and become side walls, and its opposed shorter walls


58


form the top and bottom walls of housing


4


. Such orientation, although preferred, is not critical.

FIG. 1

shows two substantially round openings


12


through the top wall


58


, one for use in extending fluid carrying tubing


8


upwardly beyond housing


4


, and the other for use in extending electrical wire


14


upwardly beyond housing


4


. The round configuration of openings


12


is preferred but not critical. Further,

FIG. 1

shows a keyhole opening


52


through the bottom wall


58


of housing


4


, for use in inserting and supporting non-pressurized fluid reservoir


34


during use. As can be seen in

FIG. 3

, fluid reservoir


34


has a upper ridge


60


that permits fluid reservoir


34


to become suspended within the narrow portion of keyhole opening


52


, while the wide portion of keyhole opening


52


allows for easy insertion and removal of the upper ridge


60


through the bottom wall


58


of housing


4


. The weight of the liquid sanitizing agent (not shown) within fluid reservoir


34


helps to maintain fluid reservoir


34


securely within the narrow portion of keyhole opening


52


during use. Also, the narrow portion of keyhole opening


52


should have a sufficiently large width dimension to allow easy sliding of fluid reservoir


34


back and forth between the narrow and wide portions of keyhole opening


52


. However, the narrow portion of keyhole opening


52


should not have a width dimension that is excessively large relative to the part of fluid reservoir


34


immediately below upper ridge


60


which could allow fluid reservoir


34


to move in response to operational vibration or casual contact toward the wide portion of keyhole opening


52


where it would no longer be properly supported by the bottom wall


58


of housing


4


and potentially in a position to provide less than optimal access by fluid pick-up hose


10


to the sanitizing agent (not shown) within fluid reservoir


34


.




In addition to walls


58


,

FIG. 1

shows housing


4


having an interior back surface


56


and a flange


54


outwardly depending from the front perimeter of walls


58


. Although hidden in

FIG. 1

by flange


54


and walls


58


, it is contemplated for walls


58


to forwardly depend from the perimeter of interior back surface


56


.

FIG. 1

further shows flange


54


having four spaced-apart rectangular apertures


6


, with one rectangular aperture


6


positioned near to each corner of rectangular housing


4


and also positioned adjacent to one of the longer walls


58


. It is contemplated for rectangular apertures


6


to be used in providing a snap-fit connection between housing


4


and a cover


36


, shown in

FIG. 2

, that seals tightly against flange


54


to protect the interior of housing


4


from unwanted dirt, dust, debris, and incidental contact. Although not shown, it is contemplated for cover


36


to have a flange similar to flange


54


with four protrusions complementary in configuration for snap-fitting securely into rectangular apertures


6


, with each protrusion situated in a position directly opposed to a different one of the rectangular apertures


6


. It is contemplated that the snap-fit connection between the rectangular apertures


6


on flange


54


and the opposing protrusions on cover


36


would provide a close connection therebetween, however it should not be so tight as to make it difficult for the person maintaining the present invention to remove cover


36


when service access to the interior of housing


4


is required. It is not contemplated for the removal of cover


36


to be required for the routine change-out and/or refill of fluid reservoirs


34


as they are independently removable through keyhole opening


52


. Further, the rectangular configuration of openings


6


is not critical, and they could be round, hexagonal, diamond-shaped or have any other configuration that would allow secure attachment of cover


36


to housing


4


. Although not shown, a hinged connection between cover


36


and housing


4


is also considered to within the scope of the present invention, as well as a locking connection between cover


36


and housing


4


, or for cover


36


and housing


4


to have a configuration usable with keyed lock, combination lock, or other type of locking device, so that when the present invention is used in commercial buildings, apartment complexes, or other public places, access to the electrical components within housing


4


can optionally be restricted.





FIG. 1

shows housing


4


supporting and protecting an electrical pump


16


, a rectifier


24


, a recycle timer


20


, a fully automated programmable timer


26


with built-in power loss backup, and a fan relay


28


. All are directly mounted to the interior back surface


56


of housing


4


and are contemplated for use with 24-volt electrical current.

FIG. 1

shows mounting bolts


18


connecting electrical pump


16


to interior back surface


56


. Although not shown, when mounting bolts


18


are used, it is also preferred for locking nuts with nylon inserts to be used in securing mounting bolts


18


in place as an anti-vibration precaution. Rubber mounting pads (not shown) could also be positioned between electrical pump


16


and housing


4


as a further anti-vibration precaution. In addition, although the means for attachment to housing


4


is not shown in

FIG. 1

for clarity of illustration, and is not critical to the present invention, it is contemplated in the preferred embodiment that rectifier


24


, recycle timer


20


, programmable timer


26


, and fan relay


28


be secured in a fixed position to the plastic interior back surface


56


of housing


4


with a plurality of nuts and mounting bolts


18


.

FIG. 1

also shows wiring


30


electrically connecting electrical pump


16


to rectifier


24


; rectifier


24


to recycle timer


20


; recycle timer


20


to programmable timer


26


and fan relay


28


; and programmable timer


26


to fan relay


28


. Although not limited thereto, in the preferred embodiment shown in

FIG. 1

, wiring


30


would comprise 16-gauge copper wire.

FIG. 1

further shows the end of an electrical wire


14


poised for connection to both the programmable timer


26


and the fan relay


28


. Although not shown in

FIG. 1

, but shown in

FIG. 2

, the other end of electrical wire


14


would be connected to the air handler


38


of the air conditioning and heating system with which the present invention is associated so that the present invention can draw 24-volt power therefrom for its operation. As a result, no electrical current higher than 24 volts would be connected to housing


4


, making the present invention safer for use by non-professional maintenance personnel (not shown).





FIG. 1

also shows electrical pump


16


being connected to a fluid pick-up hose


10


that extends downwardly beyond housing


4


through keyhole opening


52


. Fluid pick-up hose


10


is made from flexible tubing material, as shown by its angled configuration in FIG.


1


. It is critical that fluid pick-up hose


10


have a length dimension that extends to the bottom of the size of fluid reservoir


34


contemplated for use when it is in a usable position supported by housing


4


through the narrow portion of keyhole opening


52


. Also, in the preferred embodiment it is preferred that the outside diameter of fluid pick-up hose


10


be close in dimension to the diameter of top opening


62


in fluid reservoir


34


, shown in FIG.


3


. However, if the outside diameter of fluid pick-up hose


10


were significantly smaller than the diameter dimension of top opening


62


, evaporation of the sanitizing or other liquid stored within fluid reservoir


34


would be likely to occur. To prevent such evaporation, a cap, such as number


70


in

FIG. 5

, adapted in configuration to closely fit over and/or around top opening


62


can be optionally be mounted on fluid pick-up hose


10


to remain in a position ready for use with a newly refilled or replacement fluid reservoir


34


, and an operator would not be required to separately handle such a cap


70


, thus keeping operator maintenance simple and minimal. To accommodate fluid reservoirs


34


having different fluid holding capacities, the evaporation preventing cap


70


optionally mounted on fluid pick-up hose


10


could be made minimally slidable along fluid pick-up hose


10


so that it could always be adjusted for optimal positioning over the top opening


62


of every size of fluid reservoir


34


contemplated for use. In a position opposed to fluid pick-up hose


10


and also connected to electrical pump


16


,

FIG. 1

shows a barbed hose fitting


48


with the one end of a fluid carrying tubing


8


poised for connection thereto.

FIG. 1

shows the outer surface of barbed hose fitting


48


having a ribbed configuration that allows fluid carrying tubing


8


to be securely connected to barbed hose fitting


48


without the use of clamps or other fastening devices (not shown).




Although a rectangular configuration is preferred for housing


4


, it is not critical and housing


4


could also have different configurations including those that are substantially round, oval, or hexagonal, and still be able to effectively perform its support and protective functions, as long as the portion of bottom wall


58


used for the positioning of keyhole opening


52


is sufficiently horizontal in orientation so that fluid reservoir


34


remains securely in place within the narrow portion of keyhole opening


52


during use. Also, and although not critical, in the preferred embodiment it is contemplated for housing


4


to be made from polyethylene for easy maintenance and to have approximate height, width, and depth dimensions respectively of fifteen inches, thirteen inches, and six inches. The lightweight material from which it is made, and its compact size, would make housing


4


readily portable and easily mounted by a non-professional installer to a variety of mounting surfaces (not shown). Since electrical pump


16


is the component positioned within housing


4


with the greatest depth dimension, at a minimum housing


4


must have a depth dimension sufficient for containment of electrical pump


16


while simultaneously allowing adequate room for secure connection of cover


36


. Further, the sizes of rectifier


24


, recycle timer


20


, programmable timer


26


, and fan relay


28


relative to one another is not critical, nor is the positioning of rectifier


24


, recycle timer


20


, programmable timer


26


, and fan relay


28


relative to one another within housing


4


, as long as the amount of wiring


30


needed for electrical connection therebetween is not significantly increased.




In the most preferred embodiment of the present invention, recycle timer


20


would operate on 24-volt alternating current and cause activation of electrical pump


16


. The preferred recycle timer


20


would have a first cycle set to for a period of approximately thirty seconds, with a second cycle that is adjustable between one and thirty seconds. Recycle timer


20


would also have a control


22


for adjusting the duration of the second cycle. The longer the run cycle of electrical pump


16


, the more sanitizing agent (not shown) or other liquid in fluid reservoir


34


is drawn through pump


16


and forced through misting nozzles


64


. Fan relay


28


would also operate on 24-volt alternating current, and as shown in

FIG. 1

by the symbol marked between the two centrally positioned terminals, its circuitry would normally be in an open position. Once electricity is directed to fan relay


28


, the circuit would close to cause by-passing of a thermostat in the air conditioning or heating system with which the present invention is associated when the fan is not in an operating made at the beginning of pump operation. The resulting activation of the air conditioning or heating system fan would then create even dispersal within the main plenum


46


and air ducts


42


, shown in

FIG. 2

, of the 250μ or smaller droplets in the mist


66


formed by misting nozzles


64


positioned at the distal ends of various branched segments of fluid carrying tubing


8


. Programmable timer


26


would operate on 24-volt alternating current, however, it would have a backup provision for power loss protection so that reprogramming is not necessary every time the power drawn from the associated air conditioning or heating system fails for a short period of time. The preferred programmable timer


26


would also have a capacitor power loss backup, an internal clock (not shown), a by-pass mode, a control for instantaneous system activation, and a digital display


32


for programming assistance. Since it is contemplated that electrical pump


16


would operate on 24-volt direct current instead of 24-volt alternating current, it is contemplated for electrical pump


16


to be connected to a full bridge rectifier


24


that changes 24-volt alternating current into 24-volt direct current. Further, electrical pump


16


would operate to force sanitizing, air purification, or aromatherapy liquid (not shown) into fluid carrying tubing


8


at approximately 60 psi, have the ability to operate safely even though no liquid is available in fluid reservoir


34


, and have an internal by-pass loop for pumped liquid should the discharge opening within barbed hose connection


48


in electrical pump


16


become blocked or inoperative for any reason. Further, misting nozzles


64


would be made from stainless steel encased in brass so that they would never become clogged and never wear out, another feature incorporated into the present invention to reduce operator maintenance and expense.





FIG. 5

shows a second preferred embodiment of system control unit


2


, similar to

FIG. 1

, with the addition of a planar mounting board


68


to which all electrical components within housing


4


are attached and an evaporation prevention cap


70


attached to fluid pick-up hose


10


.

FIG. 5

also shows two inverted mounting bolts


18


used for readily releasable attachment of mounting board


68


to the interior back surface


56


of housing


4


. The size of mounting board


68


is not critical as long as all electrical components selected for placement within housing


4


can be attached thereto without overcrowding. Therefore, the perimeter dimension of mounting board


68


may be only slightly smaller than the perimeter dimension of the back surface of housing


4


, or the perimeter dimension of mounting board


68


may be substantially less than the perimeter dimension of the back surface of housing


4


, as shown in FIG.


5


. Also, the mounting bolts


18


used to affix mounting board


58


to interior back surface


56


are inverted so that mounting board


58


can be removed from housing


4


without detaching housing


4


from its support surface (not shown). Since the nuts securing mounting bolts


18


are positioned within housing


4


, they are readily accessible for prompt counter-rotation and removal from mounting inverted mounting bolts


18


, paving the way for subsequent separation of mounting board


58


from inverted mounting bolts


18


and ultimate disconnection from housing


4


. The configuration of nut used to secure mounting bolts


18


in place is not critical as long as the nuts are readily releasable from mounting bolts


18


. Although not illustrated, since winged nuts are easily and readily hand-manipulated, they are also considered within the scope of the present invention for such purpose. While the number of inverted mounting bolts


18


is not critical, a small number is contemplated, and two such inverted mounting bolts


18


are considered adequate for most purposes.





FIG. 2

shows system control unit


2


mounted on the wall of a garage


50


in a residential building


44


. In such a position, system control unit


2


is conveniently located for easy maintenance access. Should more than one system control unit


2


be used in residential building


44


to service different air circulation zones, the multiple system control units


2


can be consolidated in location for efficient operator maintenance, or easily mounted apart from one another depending upon the space available or other such need.

FIG. 2

shows the lower part of fluid reservoir


34


extending below the bottom wall


58


of system control unit


2


, with fluid reservoir


34


illustrated as being connected to and supported by system control unit


2


.

FIG. 2

also shows cover


36


separated from system control unit


2


and leaning against a wall in garage


50


in an out-of-the-way position until it is again needed for use in protecting the interior of system control unit


2


from unwanted dust, dirt, debris, and inadvertent contact. The air conditioning and heating system servicing residential building


44


sits above garage


50


and is shown to include main plenum


46


, air handler


38


positioned adjacent to main plenum


46


, and five air ducts


42


each connected on one of its ends to main plenum


46


. The arrows in

FIG. 2

, which extend beyond each air duct


42


, show the direction of airflow within air ducts


42


.

FIG. 2

further shows an electrical wire


14


extending upwardly beyond the upper wall


58


of system control unit


2


and being connected on its upper end to air handler


38


. It is through electrical wire


14


that the present invention obtains the reduced voltage current needed to operate electrical pump


16


, rectifier


24


, recycle timer


20


, programmable timer


26


, and fan relay


28


, and enhance operator safety. Fluid carrying tubing


8


also extends upwardly beyond the upper wall


58


of system control unit


2


where through the use of several T-shaped barbed hose connectors


40


it becomes a branched array that provides fluid communication between system control unit


2


and main plenum


46


, as well as each air duct


42


connected to main plenum


46


. The multiple connections of fluid carrying tubing


8


into all of the air ducts


42


connected to main plenum


46


provides for more even distribution of the sanitizing agent mist, shown in

FIG. 4

by the number


66


, within air ducts


42


so that air ducts


42


remain in a sanitized condition once the initial treatment period of approximately 30 days is complete. Connection of fluid carrying tubing


8


to each air duct


42


is easily accomplished. A pilot hole (not shown) is made into each air duct


42


close to main plenum


46


. Thereafter, sealant (not shown) is used to secure each branching segment of fluid carrying tubing


8


within a different one of the pilot holes made. Although not generally required, it is considered within the scope of the present invention for more than one misting nozzle


64


and segment of fluid carrying tubing


8


to be connected to each available air duct


42


. Thus the present invention can be effectively used in new construction, as well as easily provide unlimited retrofit capability to different types of existing air conditioning and heating systems. The size, type, location, and orientation of main plenum


46


, air handler


38


, and air ducts


42


are not an impediment to connection and use of the present invention therewith. Thus even when the main plenum


46


is oriented in a horizontal position in an attic, or in a vertical position within a garage or a closet, use of the present invention is easily accomplished.





FIG. 3

shows a preferred embodiment of fluid reservoir


34


, which can be used to store an available quantity of liquid air duct sanitizing agent (not shown), or in the alternative air purification and aromatherapy fluids. Fluid reservoir


34


is not pressurized and although not clearly shown in

FIG. 3

, it has a top opening


62


through which fluid pick-up hose


10


is inserted during use. The size and configuration of fluid reservoir


34


are not critical, although the quantity of sanitizing fluid (not shown) made available must be adequate to keep operator maintenance to a minimum. Only a small amount of sanitizing fluid is drawn from fluid reservoir


34


during each cycle of electric pump


16


. Therefore, even if electric pump


16


is activated six times in a day, a fluid reservoir


34


having a quart capacity would be adequate for most uses. Although not shown and not limited thereto, the preferred chemical used with the present invention for air duct sanitizing purposes is chlorine dioxide, which is approved by the U.S. Environmental Protection Agency for such use. It has a low toxicity, a category III EPA safety rating, and kills bacteria, viruses, fungi, yeast, algae, molds, and mildew. Also, there is no special handling or disposal required for empty fluid reservoirs


34


which are discarded or recycled. Further, chlorine dioxide provides point-of-contact microbial control and there is no activation or rinsing required. For air purification purposes, a chemical such as OXINE can be used, however buildings so treated must be unoccupied. Once a building requiring air purification treatment has been vacated, a quart of appropriate chemical will be added to reservoir


34


. Programmable timer


26


will be set to allow electrical pump


16


to run continuously for a period of approximately one hour, after which occupants will be allowed to return to the treated building following an additional cure period of approximately one hour to allow the chemical to dissipate to safe levels. Although not shown, aromatherapy can be accomplished by either adding a pleasing scent to air sanitizing chemicals, or independently placing aromatherapy solutions in fluid reservoir


34


and adjusting progranmmable timer


26


to distribute appropriate quantities of the aromatherapy chemicals into the building atmosphere to achieve a pleasing effect. It is critical that the fluid pick-up hose


10


for insertion within top opening


62


in fluid reservoir


34


has a length dimension that extends to the bottom of the largest size of fluid reservoir


34


contemplated for use, when it is in its usable position supported by housing


4


through the narrow portion of keyhole opening


52


, so that the full amount of sanitizing agent or other liquid stored in fluid reservoir


34


is available for use. Also, in the preferred embodiment it is preferred that the outside diameter of fluid pick-up hose


10


be close in dimension to the diameter of top opening


62


in fluid reservoir


34


to prevent evaporation of the sanitizing agent or other liquid stored within fluid reservoir


34


. If the diameter dimension of fluid pick-up hose


10


is significantly smaller than the diameter of top opening


62


, an evaporation-preventing cap (not shown) should be used that is adapted in configuration to closely fit over and/or around top opening


62


. To keep operator maintenance simple and minimal, such a cap can be mounted on fluid pick-up hose


10


so that it would remain in a position ready for use with a newly refilled or replacement fluid reservoir


34


. Also, to accommodate reservoirs


34


having different fluid holding capacities, the evaporation-preventing cap mounted on fluid pick-up hose


10


could be optionally made minimally slidable along fluid pick-up hose


10


so that it could always be adjusted for optimal positioning over the top opening


62


of every size of fluid reservoir


34


used.





FIG. 4

is an enlarged side view of a preferred embodiment of one of the misting nozzles


64


used with the present invention for emitting a fine mist


66


of sanitizing, air purification, or aromatherapy chemicals. The exact configuration of misting nozzle


64


is not critical, and it is considered within the scope of the present invention to have misting nozzles


64


which have other sizes and shapes as long as they are relatively lightweight and capable of producing a fine mist of droplets having a maximum diameter of approximately 250μ. It is contemplated that each misting nozzle


64


used with the present invention be made from stainless steel wrapped in brass to minimize maintenance cost since it would resist clogging and never wear out. Also, although not shown, a hose fitting connection can be used to securely attach each misting nozzle


64


into the end of one branching segment of fluid carrying tubing


8


so that the misting nozzle


64


can be readily seated within an air duct


42


to spray a fine mist


66


of droplets having a maximum diameter dimension of approximately 250μ to kill undesired organisms within the interior of air duct


42


, such as bacteria, viruses, algae, fungi, yeast, molds, and mildew.




To use the present invention an operator (not shown) would assemble one segment of 200 psi rated fluid carrying tubing


8


to other similar segments with T-shaped barbed hose connections


40


to form a branched array of fluid carrying tubing


8


. One such segment would be provided for each misting nozzle


64


needed for use. The trunk line of the branching array would be connected to the barbed hose fitting


48


surrounding the discharge opening of electrical pump


16


. Each misting nozzle


64


would be secured within one of the ends of a different one of the fluid carrying tubing


8


segments. Although one misting nozzle


64


is usually adequate to sanitize an air duct


42


, it is considered within the scope of the present invention for more than one misting nozzle


64


to be used in an air duct


42


. Therefore, at least one pilot hole (not shown) would be formed through each air duct


42


targeted for sanitization and one or more pilot holes would be formed through the main plenum


46


to which the air ducts


42


are attached. The pilot holes in the air ducts


42


would be located near to main plenum


46


. After the pilot holes are made, a quantity of sealant (not shown) is used to secure each misting nozzle


64


within the main plenum or a different one of the air ducts


42


so that each pilot hole is filled with a misting nozzle


64


secured within a segment of fluid carrying tubing


8


. The system control unit


2


of the present invention would be mounted within the building targeted for sanitization, such as residential building


44


, in a place easily accessible for operator maintenance. Preferably, once system control unit


2


is secured into its usable position, an electrical wire


14


would be connected between the air handler


38


of the air conditioning or heating system with which the present invention is associated and programmable timer


26


, as well as fan relay


28


. A fluid reservoir


34


with the type and quantity of sanitizing, air purification, or aromatherapy liquid appropriate to the intended application would then be selected and connected to system control unit


2


by inserting fluid pick-up hose


10


through top opening


62


in fluid reservoir


34


, and also inserting fluid reservoir


34


through the larger portion of keyhole opening


52


in bottom wall


58


of housing


4


and sliding fluid reservoir


34


into the narrow portion of keyhole opening


52


to lock fluid reservoir


34


into its usable position with upper ridge


60


supported by the inside surface of bottom wall


58


. To exchange an empty fluid reservoir


34


for a full one, or to refill it, the operator would not have to remove cover


36


from housing


4


, and instead only need to slide fluid reservoir


34


from the narrow portion of keyhole opening


52


toward the larger portion of keyhole opening


52


, followed by the application of a downward force to the bottom part of fluid reservoir


34


sufficient to cause upper ridge


60


and top opening


62


to become withdrawn from the larger portion of keyhole opening


52


. Safety features for the operator (not shown) include the high-pressure fluid carrying tubing


8


rated three times that encountered during normal operation of electrical pump


16


, the reduced voltage programmable timer


26


and electrical pump


16


to reduce the potential risk of fire and operator injury since fluid and electricity are used together within housing


4


, an electrical pump


16


that safely operates wet or dry should the operator fail to anticipate timely replacement or refill of fluid reservoir


34


before all of the liquid (not shown) therein is completely used, and the non-pressurized supply of sanitizing agent or other liquid provided for use. The present invention is also user-friendly in many ways. Housing


4


can be mounted anywhere that is convenient for maintenance access, and it is not needed to position housing


4


close to the main plenum


46


, any air duct


42


, or an electrical outlet (not shown). Also, it is contemplated for housing


4


to be made from plastic materials that are essentially maintenance-free and resistant to deterioration by the corrosive chemicals sometimes used for air sanitization. The plastic material also makes housing


4


lightweight and easily portable during installation. In addition, cover


36


is designed for easy separation from housing


4


when operator entry into the interior of housing


4


is required. Also, the optional use of a mounting board


68


to attach electrical pump


16


, programmable timer


26


, fan relay


28


, rectifier


24


, and recycle timer


20


to housing


4


facilitates manufacture and benefits the owner and/or operator by allowing the removal only of the mounting board


68


, and not the entire housing


4


, for assessment of maintenance needs in the event of component failure. Further, the type, orientation, and location of main plenum


46


have no adverse impact on the installation of the present invention, as the present invention is simple in design and widely adaptable for retrofitting to existing air conditioning and heating systems.



Claims
  • 1. A user-friendly, portable air duct conditioning apparatus, for new construction and retrofitting to existing air conditioning and heating systems having an air handler, a fan, a thermostat, and a main plenum with several connected air ducts, which can be easily installed and routinely serviced by a homeowner or other non-professional, said apparatus comprising:a compact control unit housing having a hollow interior, cover means adapted for safeguarding said hollow interior and ready user access to said hollow interior, and a bottom surface with an opening therethrough; a reservoir of liquid air conditioning agent having a closed bottom and an open top with a configuration adapted for temporary support of said reservoir within said bottom surface opening of said housing in a position that allows for said open top to be placed securely within said hollow interior during use and also allows for said open top to be easily and promptly removable from said bottom surface opening of said housing when replacement of said liquid air conditioning agent is required; a low voltage electric pump securely fixed within said hollow interior of said housing said pump having a discharge opening, being adapted for propelling said liquid air conditioning agent at a minimum pressure of approximately 60 psi through said discharge opening, and having a fluid bypass loop; a fluid pick-up hose connected between said reservoir and said pump, said fluid pick-up hose having a distal end positioned adjacent to said bottom surface of said reservoir so that substantially all of said liquid air conditioning agent in said reservoir can be drawn therefrom by said pump; a low voltage fully automated programmable timer with power loss backup means, said timer being securely fixed within said hollow interior of said housing; at least one misting nozzle in fluid communication with the main plenum and at least one misting nozzle in fluid communication with each air duct connected to the main plenum, each said nozzle being adapted to create a mist having a droplet size of less than approximately 250 μ; a quantity of fluid carrying tubing adapted for connection between said pump and each said nozzle, said tubing being adapted for transporting liquids at pressures exceeding 60 psi; electrical connection means connected between said timer and the air handler of the associated air conditioning system, said electrical connection means being adapted for providing low voltage power to said timer and said pump; low voltage fan bypass relay means also connected to the air handler by said electrical connection means, said fan bypass relay means being adapted for bypassing the air conditioning system thermostat and activating the air conditioning system fan if it is not already functioning when operation of said pump begins, said fan bypass relay also being securely fixed within said hollow interior of said housing; a recycle timer securely fixed within said hollow interior of said housing; attachment means adapted to secure said pump, said programmable timer, said recycle timer, and said fan bypass relay within said housing; and a quantity of electrical wiring, said wiring being adapted for low voltage connection of said recycle timer to said programmable timer, said recycle timer to said fan relay, said recycle timer to said pump, and said programmable timer to said fan relay whereby said control unit housing is mounted in a remote position from the air ducts and the main plenum that is easily accessed for maintenance and servicing purposes, said programmable timer will periodically activate said pump to draw metered quantities of said liquid air conditioning agent from said reservoir and propel said liquid air conditioning agent through said fluid carrying tubing to each said misting nozzle wherein a fine mist of droplets is created from said liquid air conditioning agent that becomes evenly dispersed through the air ducts and the main plenum of the air conditioning system by its fan.
  • 2. The apparatus of claim 1 wherein said pump, said programmable timer, said recycle timer, and said fan bypass relay all operate on 24-volt current.
  • 3. The apparatus of claim 1 wherein said air conditioning fluid is selected from a group consisting of rinse-free point-of-contact microbial control air sanitizing agents adapted to kill bacteria, viruses, yeasts, fungi, algae, molds, and mildew air purification agents, air de-odorizing agents, chlorine dioxide, OXINE, and aromatherapy agents.
  • 4. The apparatus of claim 1 further comprising an evaporation prevention cap connected to said fluid pick-up hose and adapted for blocking evaporation of said liquid air conditioning agent positioned within said reservoir, and wherein said power loss backup means comprises a capacitor, said electrical connection means comprises an elongated electrical wire, said reservoir configuration comprises an upper ridge, and said bottom surface opening in said housing further comprises a keyhole configuration adapted for support of said upper ridge.
  • 5. The apparatus of claim 1 further comprising a full bridge rectifier adapted to convert 120-volt alternating current into 24-volt direct current, wherein said pump is adapted to operate on 24-volt direct current, and wherein said quantity of electrical wiring connects said pump to said rectifier and said rectifier to said recycle timer.
  • 6. The apparatus of claim 1 wherein said attachment means comprises a plurality of nuts and mounting bolts, and said cover means is selected from a group consisting of removable covers and hinged covers.
  • 7. The apparatus of claim 1 wherein said fluid carrying tubing has a minimum pressure rating of approximately 200 psi.
  • 8. The apparatus of claim 1 wherein said housing comprises polyethylene and each said misting nozzle comprises stainless steel and brass.
  • 9. The apparatus of claim 1 further comprising a planar mounting board, said mounting board is releasably fastened to said housing, and wherein said programmable time, said pump said fan bypass relay, and said recycle timer are all connected to said mounting board.
  • 10. The apparatus of claim 1 wherein said pump is configured to continue operation even when said all of said liquid air conditioning agent is removed from said reservoir.
  • 11. A user-friendly, portable air duct conditioning apparatus, for new construction and retrofitting to existing air conditioning and heating systems having, an air handler, a fan, a thermostat, and a main plenum with several connected air ducts, which can be easily installed and routinely serviced by a homeowner or other non-professional, said apparatus comprising:a control unit housing having a hollow interior, a cover configured for safeguarding said hollow interior and ready user access to said hollow interior, and a bottom surface with an opening therethrough; a reservoir of liquid air conditioning agent having a closed bottom and an open top with a configuration adapted for temporary support of said reservoir by said bottom surface opening of said housing in a position that allows for said open top to be placed securely within said hollow interior during use and also allows for said open top to be easily and promptly removable from said bottom surface opening of said housing when replacement of said liquid air conditioning agent is required; a 24-volt direct current electric pump securely fixed within said hollow interior of said housing, said pump having a discharge opening, being adapted for propelling said liquid air conditioning agent at a minimum pressure of approximately 60 psi through said discharge opening, and having a fluid bypass loop; a fluid pick-up hose connected between said reservoir and said pump, said fluid pick-up hose having a distal end positioned in close proximity to said bottom surface of said reservoir so that substantially all of said liquid air conditioning agent in said reservoir can be drawn therefrom by said pump; a 24-volt alternating current fully automated programmable timer with power loss backup, said timer being securely fixed within said hollow interior of said housing; at least one misting nozzle in communication with the main plenum and at least one misting nozzle in fluid communication with each air duct connected to the main plenum, each said nozzle being adapted to create a mist having a droplet size of less than approximately 250 μ; a quantity of fluid carrying tubing configured to propel fluids at a maximum pressure of approximately 200 psi and connection between said pump and each said nozzle; electrical connection means connected between said programmable timer and the air handler of the associated air conditioning system, said electrical connection means being adapted for providing 24-volt power to said timer and said pump, and comprising a full bridge rectifier adapted to convert 24-volt alternating current into 24-volt direct current, said rectifier securely fixed within said housing; a 24-volt alternating current fan bypass relay also connected by said electrical connection means to the air handler, said fan bypass relay being configured for bypassing the air conditioning system thermostat and activating the air conditioning system fan if it is not already functioning when operation of said pump begins, said fan bypass relay also being securely fixed within said hollow interior of said housing; a 24-volt alternating current recycle timer securely fixed within said hollow interior of said housing; attachment means adapted to secure said pump, said programmable timer, said recycle timer, said rectifier, and said fan bypass relay within said housing; and a quantity of electrical wiring, said wiring being adapted for connection of said recycle timer to said programmable timer, said recycle timer to said fan relay, said recycle timer to said rectifier, said rectifier to said pump, and said programmable timer to said fan relay whereby when said housing is mounted in a remote position from the air ducts and the main plenum that is easily accessed for maintenance and servicing purposes, said programmable timer will periodically activate said pump to draw metered quantities of said liquid air conditioning agent from said fluid reservoir and propel said liquid air conditioning agent through said fluid carrying tubing to each said misting nozzle wherein a fine mist of droplets is created from said liquid air conditioning agent that becomes evenly dispersed through the air ducts and the main plenum of the air conditioning system by its fan.
  • 12. The apparatus of claim 11 wherein said air conditioning fluid is selected from a group consisting of rinse-free point-of-contact microbial control air sanitizing agents adapted to kill bacteria, viruses, yeasts, fungi, algae, molds, and mildew, air purification agents, air de-odorizing agents, chlorine dioxide, OXINE, and aromatherapy agents.
  • 13. The apparatus of claim 11 further comprising an evaporation prevention cap connected to said fluid pick-up hose and adapted for blocking evaporation of said liquid air conditioning agent positioned within said reservoir, and wherein said power loss backup means comprises a capacitor, said electrical connection means comprises an elongated electrical wire, said reservoir configuration comprises an upper ridge, said housing further comprises a keyhole opening adapted for support of said upper ridge, and said means of ready access to said housing interior is selected from a group consisting of removable covers and hinged covers.
  • 14. The apparatus of claim 11 wherein said housing is compact in configuration and comprises polyethylene, said pump is adapted to operate wet or dry, said pump also is configurea to have a fluid bypass loop for optional circulation of said air conditioning fluid in lieu of said fluid being propelled from said discharge opening, and each said misting nozzle comprises stainless steel and brass.
  • 15. The apparatus of claim 11 further comprising a planar mounting board, said mounting board is releasably fastened to housing, and wherein said programmable time, said pump, said fan bypass relay, said rectifier, and said recycle timer are all connected to said mounting board.
US Referenced Citations (10)
Number Name Date Kind
3591328 Szappanyos et al. Jul 1971 A
4601886 Hudgins Jul 1986 A
4780333 Smith et al. Oct 1988 A
5281401 Bryson, Sr. Jan 1994 A
5549247 Rossman et al. Aug 1996 A
5664423 Akazawa Sep 1997 A
5833929 Watson et al. Nov 1998 A
5911742 Akazawa Jun 1999 A
5957771 Baek Sep 1999 A
6032930 Calino Mar 2000 A