Compact supercharger

Information

  • Patent Grant
  • 6192871
  • Patent Number
    6,192,871
  • Date Filed
    Friday, October 30, 1998
    26 years ago
  • Date Issued
    Tuesday, February 27, 2001
    23 years ago
Abstract
A compact supercharger having a drive portion, and an atomizer for providing a lubricating oil/air mist to the supercharger. The drive portion has a drive gear with teeth and an outer circumference and a driven gear with teeth and an outer circumference, drive gear bearing races and driven gear bearing races, and a gear case with an inner chamber with a back wall, a front wall, perimeter walls having a swale formed thereon. Drive gear bearing mounting recesses receive the drive gear bearing races, and driven gear bearing mounting recesses receive the driven gear bearing races. An oil/air mist inlet is formed in the gear case, and oil/air mist channels are in communication with the oil/air mist inlet and the driven gear bearing races. A splitter with passageways is located near a bottom of the gear case in the vicinity of an oil outlet. The outer circumference of the drive gear is in close proximity to the perimeter walls of the inner chamber and an upper face of the separator portion. During rotation of the drive gear, oil/air mist will be expelled against the perimeter wall portion to aid in separating the air from the oil, the oil will travel down the swale, through the passageways of the splitter, and exit through the oil outlet, thereby preventing windage of the oil in the gear case and assisting in power draining of oil from the gear case.
Description




FIELD OF THE INVENTION




Supercharger for internal combustion engines, and more particularly a low profile supercharger having an oil misting lubrication system and a power drain system for expelling oil out of the case after the oil has lubricated the supercharger.




BACKGROUND OF THE INVENTION




Supercharging of internal combustion engines is a well-established method of obtaining greater power output from engines of a given size. Due to the extremely high rotational speeds of the compressor, gears, bearing races, and other moving parts of superchargers, it is imperative to maintain adequate lubrication in superchargers. In addition to preventing excessive wear of parts, lubrication aids in cooling of the parts.




In present superchargers, lubrication slingers are commonly used to provide lubrication to the moving part. See for example U.S. Pat. No. 5,638,796 to Adams, III et al., which discloses an electric supercharger with a lubrication slinger, and U.S. Pat. No. 4,171,137 to Aizu et al., which discloses a slinger arrangement for use with the bearing of superchargers. Others indicate, in a general manner, that some oil will be kicked up by the slinging and create an oil mist that will tend to provide some lubrication. See for example U.S. Pat. No. 5,281,116 to Gwin, U.S. Pat. No. 5,241,932 to Everts, U.S. Pat. No. 4,423,710 to Williams, and U.S. Pat. No. 5,579,735 to Todero et al. U.S. Pat. No. 4,752,193 to Hörler discloses using the venturi effect created by a turbocharger to aid in evacuating oil that collects at the bottom of the supercharger's gear case.




U.S. Pat. No. 5,375,573 to Bowman disclosing a two-stroke internal combustion engine having a pressurized air rail. The pressurized air rail is for producing an atomized fuel spray for injection into the individual combustion chambers, in which oil for lubrication is atomized by metering it into a stream of compressed air taken from the rail or a reservoir connected thereto and the resulting oil/air mist is injected into the crankcase and/or the lower part of the cylinder selectively and directly onto points requiring lubrication. Bowman discloses that to reduce the load on the air compressor feeding the pressurizing rail, the compressed air supply for the oil atomization may be supplemented by an engine supercharger, if one is utilized. Bowman further states that each cylinder of the engine is provided with a plurality of lubricating jets or nozzles to generally direct atomized oil locally to easily accessible parts and components in a two stroke engine such as the small-end bearings, big-end bearings, the piston skirt and piston ring areas. Bowman does not disclose use of a misting oil/air system for lubricating supercharger bearings, or using a misting oil/air system for lubricating less accessible components such as bearing races press fitted into bearing race cavities in superchargers.




Superchargers are frequently belt driven and have gears in a gear case to substantially gear up the rotational speed so that the compressor of the supercharger will generate sufficient boost. In presently available superchargers, the space inside the gear case is purposely made relatively large, with much space between the gears and the walls of the gear case so that oil can be flung onto the various gears and bearings. However, one side effect of large cases is that oil that accumulates in the bottom of the case to be drained is sometimes whipped up by the gears and become foamy. This foamed oil hinders drainage, and as a result the oil will increase in temperature, and lower the performance of the supercharger.




Although there has been a substantial amount of development work on more efficient designs for superchargers, there remains a need for improved superchargers that are more compact in design, are better lubricated, and that are more durable, more efficient, and readily installable onto different engines.




BRIEF DESCRIPTION OF THE INVENTION




The inventor has developed a supercharger that includes certain features that significantly improve the lubrication of its gears and which provides a low profile supercharger. The supercharger unit itself takes filtered air, preferably from a cool location, in from the center of the compressor wheel which has radial vanes and which accelerate the air. The air, leaving the impeller, is diffused and slowed, thus compressing it before discharging the air essentially tangentially with respect to the vanes. The compressor wheel is located in a shallow bore which is of a depth to receive the base or vane supporting part of the compressor wheel such that the air from the compressor wheel flows smoothly into the volute with no abrupt discontinuity or drop off to create turbulence or eddies.




The supercharger includes a drive shaft that carries an external pulley driven by the associated engine. The drive shaft extends into a drive portion of the supercharger. The drive portion has a gear case containing a larger drive gear that meshes with and drives a smaller driven gear. The gear case has an inner chamber with a back wall, a front wall, and perimeter walls having a swale formed thereon. Rolling elements (ball) drive gear bearing mounting recesses receive drive gear bearing races (or other rolling elements), and driven gear bearing mounting recesses receive driven gear bearing races (or other rolling elements). The driven gear is connected to the compressor through a driven shaft. Both the drive and the driven gears can be standard with the gears representing about a 3.45:1 ratio for increased rotational speed of the compressor wheel, relative to engine speed, and both the drive and driven shafts are carried by bearing races. Of course, other gear ratios can be used.




The compact supercharger preferably also includes an atomizer for providing a lubricating oil/air mist to the supercharger. One advantage of using an oil/air mist for lubricating the driven gear bearing assemblies is that the oil can be readily sprayed into the bearings, thereby achieving quick and excellent penetration. Further, the pressurized air atomizes the oil and improves distribution and will also assist in driving the oil out of the gear case after it is used, thereby shorting the cycle time of the oil in the gear case, and providing improved lubrication and cooling of the gear case. An oil/air mist inlet is formed in the gear case, and oil/air mist channels are in communication between the oil/air mist inlet and the driven gear bearing races. A splitter with passageways is located near a bottom of the gear case in the vicinity of an oil outlet. The outer circumference of the drive gear is in close proximity to the perimeter walls of the inner chamber and an upper face of the separator portion. During rotation of the drive gear, oil/air mist will be expelled against the perimeter wall portion to aid in separating the air from the oil, the oil will travel down the swale and groove, through the passageways of the splitter, and exit through the oil outlet, thereby preventing windage of the oil in the gear case and assisting in power draining of oil from the gear case. Alternately, the supercharger can be used simply with pressurized oil rather than an oil/air mist, in which case oil alone will travel through the channels and be dispelled onto the bearing races.











BRIEF DESCRIPTION OF THE DRAWINGS




This invention may be more clearly understood from the following detailed description and by reference to the drawing in which:





FIG. 1

is a front perspective showing a supercharger, its drive shaft, and pulley arrangement attached to an engine.





FIG. 2

is a front top partially cut-away perspective of a gear case of the supercharger showing the gears and internal structure.





FIG. 3

is a partial cross-sectional view along lines


3





3


of

FIG. 2

showing details of supercharger.





FIG. 4

is a rear perspective view of the inside of the cover of the gear case.





FIG. 5

is a partially cut-away perspective view of the back portion of the gear case with gears and bearings removed.





FIG. 6

is a cross-section view through view lines


6





6


of

FIG. 5

showing the swale and groove on the perimeter walls of the back portion of case.





FIG. 7

is a cross-sectional view of the oil/air atomizer.











DETAILED DESCRIPTION OF THE INVENTION




Referring to

FIG. 1

, a front perspective view of the supercharger


10


of the invention and its drive input


12


with its attached pulley


14


shown attached to a part of the engine


16


and driven by a belt


18


connected to an engine pulley


20


. While the drive input


12


is shown as relatively long, it can be relatively short so that the supercharger


10


will be placed in close proximity to the engine pulley


18


, or can be used without an extended drive and the pulley can be placed directly on the supercharger. The inventor's co-pending patent application “Drive Extender for Supercharger” further discusses an elongate drive input that permits superchargers to be displaced a substantial distance away from the engine's belts and pulleys.





FIG. 2

is a front top partially cut-away perspective of a gear case


22


of the supercharger


10


showing gears and its internal structure. Cover of gear case


24


is partially broken away from the back portion


26


of gear case


24


to show drive gear


28


with its teeth


30


and outer circumference


32


and driven gear


34


with its teeth


36


and outer circumference


38


. Circumference


32


of drive gear


28


is larger than the circumference


38


of driven gear


34


. An atomizer


40


is attached to gear case


22


.





FIG. 3

is a partial cross-sectional view of supercharger


10


along lines


3





3


of

FIG. 2

showing additional details. Supercharger


10


has a volute


42


and a compressor wheel (impeller)


44


positioned in the volute


42


that make up the compressor. When placed together, back portion


26


of gear case and cover


24


of gear case define an inner chamber


46


with a back wall


48


, a front wall


50


, perimeter walls


52


, drive gear bearing mounting recesses


54




a


and


54




b


to receive drive gear bearing races


56




a


and


56




b


(or other known bearing means), and driven gear bearing mounting recesses


58




a


and


58




b


to receive driven gear bearing races


60




a


and


60




b


(or other known bearing means). Driven gear


34


is connected to an impeller-carrying shaft


62


to which impeller


44


is attached. Power to drive the supercharger


10


is supplied by a drive gear shaft


64


connected to drive gear


28


. For purposes of reference, gear case


22


and its associated gears


28


and


34


, bearing races


56




a


and


56




b


and


60




a


and


60




b


, and shafts


62


and


64


are referred to as the “drive portion”


66


of the supercharger. At least one oil inlet


68


is formed in gear case


22


to receive engine oil (either in an oil/air mist supplied by atomizer


40


, or simply oil if no atomizer is used.) For greater versatility, oil inlets


68




a


and


68




b


can be formed in cover


24


and back portion of case


26


, respectively. A channel


70


is formed in back portion of case


16


in communication between oil inlet


68




a


and the driven gear bearing mounting recess


58




a


, and a channel


72


is formed in cover of case


24


in communication between oil inlet


68




b


and the driven gear bearing mounting recess


58




b


. Channels


70


and


72


preferably communicate with each other via aligned channel sections


74




a


and


74




b


joining the two so that no matter which inlet


68




a


or


68




b


oil/air mist via atomizer


40


(or simply pressurized oil if no atomizer is used) is connected to, both sets of bearing races


60




a


and


60




b


in recesses


58




a


and


58




b


will be adequately lubricated. The inlet


68




a


or


68




b


not used will be plugged, such as with a bolt


76


or other means. An oil outlet


78


is formed at the bottom


80


of the gear case


22


. An oil drain hose (not shown) connects to oil outlet


78


and connects to the oil pan of the vehicle (not shown). Cover of case


24


has a flat face


84


, which is perpendicular to the axis of drive gear shaft


64


. Bolt holes


86


are formed on face. A flange


88


also with a flat face of drive input


12


ensures accurate alignment of drive gear shaft


64


when bolted thereto. As shown, drive gear


28


has a larger circumference than driven gear


34


and drive gear


28


is positioned in gear case


22


below driven gear


34


. The teeth of drive gear


28


and driven gear


34


mesh together.




Turning again to

FIG. 2

, a groove


88


is formed in back portion of case


26


into which an O-ring


90


fits to provide a tight seal between cover of case


24


and back portion of case


26


.




Turning again to

FIG. 3

, a small O-ring


92


provides sealing between channel sections


74




a


and


74




b.






Referring now to

FIG. 4

, a rear perspective view of cover of the gear case


24


is shown. Formed on a back wall


100


of recesses


58




b


is a slot


102


. Channel


72


communicates with slot


102


, and slot


102


helps to distribute the oil or oil/air mist onto bearings (not shown). A groove


104


is formed at the bottom region of recesses


54




b


. Groove


104


aids in draining oil from drive bearing (not shown).





FIG. 5

is a partially cut-away and perspective view of back portion of gear case


26


with gears and bearings removed to show details and with the lower part of the back portion of gear case


26


cut away. An O-ring receiving groove


104


is formed around channel section


74




a


to receive O-ring


92


(as shown in

FIG. 3

) to form a liquid tight seal of channel sections


74




a


and


74




b


. A splitter


94


is located near a bottom of the back portion of gear case near the oil outlet


78


. Splitter


94


has a curved upper face


96


that is in close proximity to the outer circumference


32


of drive gear


28


, and passageway


98


communicating with oil outlet


78


. Splitter


94


is located near a bottom of the back portion of gear case near the oil outlet


78


. Splitter


94


preferably also has concavely curved inner side walls


106


, but they could also be straight. Leading edges


106




b


are formed on the face of splitter


94


. Perimeter walls


52


have a swale


108


formed along at least a portion of perimeter walls


52


in the vicinity of the portion of the case receiving the drive gear (not shown). Swale


108


extends into passageways of the splitter. Swale


108


also preferably has groove


110


formed thereon.





FIG. 6

is a cross-section view through view lines


6





6


of

FIG. 5

showing swale


108


and groove


110


on the perimeter walls


52


of the back portion of case


26


. Referring again to

FIGS. 5 and 6

, swale


108


and groove


110


help direct the oil thrown off of drive gear


28


and onto perimeter walls


52


downward. During rotation of drive gear


26


, oil or oil/air mist will be expelled against the swale


108


of perimeter wall


52


(and thereby help separate the air from the oil), travel down the swale and groove


110


of perimeter walls


52


, and exit through oil outlet


78


, thereby preventing windage of the oil in gear case


22


. An oil drain hose (not shown) is connected to oil outlet


78


for connection back to the engine's oil supply. The concavely curved inner side walls


106


of splitter


94


(which could also be straight), in combination with the rotation of drive gear


28


will helps ensure that oil is propelled downward and outward of oil outlet


78


rather than spinning around the gear case


22


. Obviously, drive gear


28


can rotate in a clockwise or counterclockwise direction (since properly configured, either direction can generate boost for the supercharger.) For clockwise rotation of drive gear


28


, oil will mostly be propelled down the right side of passageway


98


, and for counterclockwise rotation of drive gear


28


, oil will mostly be propelled down the left side of passageway


98


. Since the rotational speed of the drive gear


28


and its bearing races


56




a


and


56




b


are considerably slower, direct point lubrication as described above with respect to the driven gear bearing races


60




a


and


60




b


and driven gear


34


has not been found to be necessary. The oil being splashed from the driven gear


34


adequately provides lubrication of the drive gear


28


and drive gear bearing races


56




a


and


56




b




34


and driven gear bearing races


60




a


and


60




b


.





FIG. 7

is a cross-sectional view of the oil/air atomizer


40


. Atomizer has an oil inlet end


112


, an oil jet


114


, a downstream channel


116


, and at least one and preferably two or more pressurized air aperture


118


formed into the downstream channel


116


. Pressurized air is supplied to the air apertures


118


via a pressurized air inlet


120


. The pressurized air for the atomizer can preferably be supplied from the volute


42


of the supercharger


10


via a hose


122


. The oil can be supplied via a hose


124


from the engine. The pressurized air merges with the oil to form an oil/air mist that exits an oil/air mist outlet end. The atomizer


40


can be directly connected to one of the oil/air mist inlets


68




a


or


68




b


, or the outputted oil/air mist can be delivered via a hose (not shown). Indeed, due the increased pressure provided by the air in the gear case.




As noted above, the supercharger


10


can be lubricated simply with pressurized oil rather than an oil/air mist, in which event oil alone (and not an oil/air mist) will travel through the channels and will be expelled onto the bearing races. The inventor has found that adding a swale


108


and the additional groove


110


in swale


108


on the perimeter improves the drainage. The benefits of using an air/oil mist are twofold. First, the pressurized air aids in expelling oil out of the gear case once used. Second, the oil/air mist assists the oil in permeating the bearing. Thus, using less oil, but with a quick throughput time, better cooling can be achieved. The splitter


94


also aids in the drainage of oil. All in all, the design provides a smaller yet more efficient gear case.




The above-described embodiments of the present invention are merely descriptive of its principles and are not to be considered limiting. The scope of the present invention instead shall be determined from the scope of the following claims including their equivalents.



Claims
  • 1. A compact supercharger having a volute, a compressor, and a drive portion, the drive portion comprising:a drive gear having teeth and an outer circumference and a driven gear having teeth and an outer circumference, the driven gear having a shaft adapted to connect to the compressor; drive gear bearing races and driven gear bearing races; and a drive gear having teeth and an outer circumference and a driven gear having teeth and an outer circumference, the driven gear having a shaft adapted to connect to the compressor; drive gear bearing races and driven gear bearing races; and a gear case having an inner chamber with a back wall, a front wall, perimeter walls, drive gear bearing mounting recesses to receive the drive gear bearing races, driven gear bearing mounting recesses to receive the driven gear bearing races, at least one oil inlet in the gear case to receive engine oil, and oil channels in communication with the at least one oil inlet and the driven gear bearing races, and an oil outlet on the gear case; and a splitter located near a bottom of the gear case in the vicinity of the oil outlet, the splitter having leading edges in close proximity to the outer circumference of the drive gear, and passageway communicating with the oil outlet, wherein the outer circumference of the drive gear located in the gear case is in close proximity to at least portions of the perimeter walls of the inner chamber and the drive gear has a larger circumference than the driven gear and the drive gear is located in the inner chamber of the gear case below the driven gear, wherein during rotation of the drive gear, oil will be expelled against the perimeter wall portion, travel down the perimeter walls and exit through the oil outlet, thereby preventing windage of the oil in the gear case and assisting in power draining of oil from the gear case.
  • 2. The compact supercharger of claim 1, wherein the perimeter walls have a swale formed along at least a portion of the perimeter walls in the vicinity of the drive gear.
  • 3. The compact supercharger of claim 2, wherein the swale extends into the passageways of the splitter.
  • 4. The compact supercharger of claim 2, wherein an additional groove is formed in at least a portion of the swale.
  • 5. The compact supercharger of claim 1, wherein a slot is formed on a bottom of the drive gear bearing mounting recesses for oil drainage.
  • 6. The compact supercharger of claim 1, wherein the gear case comprises a back portion and a cover portion, one oil inlet is formed in the back portion and one oil inlet is formed in the cover portion, and the oil channels communicate with each other, and oil is delivered to one of the oil inlets with the other oil inlet being plugged.
  • 7. The compact supercharger of claim 1, wherein oil is splashed from the driven gear and driven gear bearing races onto the drive gear and drive gear bearing races.
  • 8. The compact supercharger of claim 1, further comprising an atomizer for mixing lubricating oil and pressurized air to generate an oil/air mist which is fed into one of the oil inlets.
  • 9. The compact supercharger of claim 8, wherein the atomizer comprises an oil inlet end, an oil jet, a downstream channel, and at least one pressurized air aperture formed in the downstream channel through which pressurized air is supplied to form an oil/air mist that exits an oil/air mist outlet end.
  • 10. The compact supercharger of claim 8, wherein the pressurized air for the atomizer is supplied from the volute of the supercharger and is fed to the atomizer.
  • 11. The compact supercharger of claim 9, wherein oil from the oil/air mist separates from the pressurized air, and the air aids in expelling oil out of the oil outlet in the gear case.
  • 12. A compact supercharger having a volute, a compressor, a drive portion, and an atomizer for providing a lubricating oil/air mist to the supercharger, the supercharger comprising:an atomizer for mixing lubricating oil and pressurized air to create an oil/air mist; and a gear case for the supercharger adapted to accommodate gears and bearing means, the gear case having at least one inlet for the oil/air mist from the atomizer, channels communicating between the at least one inlet therethrough and the bearing means, and an oil outlet for draining oil from the gear case, wherein the pressurized air for the atomizer is derived from the volute of the supercharger.
  • 13. The compact supercharger of claim 12, wherein the atomizer comprises an oil inlet end, an oil jet, a downstream channel, and at least one pressurized air aperture formed in the downstream channel through which pressurized air is supplied to generate an oil/air mist that exits an oil/air mist outlet end.
  • 14. The compact supercharger of claim 12, wherein the bearing means comprise driven gear bearing races positioned in driven gear bearing mounting recesses, the driven gear bearing races rotatably carrying a shaft with a driven gear and adapted to connect to the compressor, and wherein the channels communicate with the driven gear bearing races to provide direct lubrication of the driven bearing races by oil/air mist.
  • 15. The compact supercharger of claim 14, wherein the gear case comprises a base portion with a first oil/air mist inlet, and a cover portion with a second oil/air mist inlet, and wherein the channels comprise tunnels formed in the base portion and cover portion of gear case, the tunnels being in communication with each other, the first and second oil/air mist inlets, and the driven gear bearing races, and wherein the atomizer is connected to one of the two oil/air mist inlets, and the oil/air mist inlet not receiving the atomizer is plugged.
  • 16. The compact supercharger of claim 14, wherein the bearing means further comprises a drive gear and drive gear bearing races positioned in drive gear bearing race recesses of the supercharger, and wherein oil is supplied to the drive gear and drive gear bearing races by being splashed from the driven gear bearing races and driven gear.
  • 17. The compact supercharger of claim 12, wherein the gears comprises a drive gear having teeth and an outer circumference and a driven gear having teeth and an outer circumference, wherein the bearing means comprises drive gear bearing races and driven gear bearing races, wherein the gear case has an inner chamber with drive gear bearing mounting recesses to receive the drive gear bearing races and driven gear bearing mounting recesses to receive the driven gear bearing races, the inner chamber further having a back wall, a front wall, perimeter walls, the perimeter walls having a swale formed along at least a portion of the perimeter walls in the vicinity of the drive gear, wherein the outer circumference of the drive gear is in close proximity to at least portions of the perimeter walls of the inner chamber, wherein during rotation of the drive gear, oil will be expelled against the perimeter wall portion, travel down the swale, and exit through the oil outlet, thereby preventing windage of the oil in the gear case and assisting in power draining of oil from the gear case.
  • 18. The compact supercharger of claim 17, further comprising a splitter located near a bottom of the gear case in the vicinity of the oil outlet, the splitter having leading edges in close proximity to the outer circumference of the drive gear, and passageway communicating with the oil outlet.
  • 19. The compact supercharger of claim 17, further comprising a groove formed in at least a portion of the swale.
  • 20. The compact supercharger of claim 19, wherein the driven gear has a smaller circumference and is located in the gear case above the drive gear.
  • 21. A compact supercharger having a volute, a compressor, a drive portion, and an atomizer for providing a lubricating oil/air mist to the supercharger, the drive portion comprising:a drive gear having teeth and an outer circumference and a driven gear having teeth and an outer circumference, the driven gear having a shaft adapted to connect to the compressor; drive gear bearing races and driven gear bearing races; and a gear case having an inner chamber with a back wall, a front wall, perimeter walls having a swale formed thereon, drive gear bearing mounting recesses to receive the drive gear bearing races, driven gear bearing mounting recesses to receive the driven gear bearing races, at least one oil oil/air inlet in the gear case to receive engine oil, and oil/air mist channels in communication with the at least one oil inlet and the driven gear bearing races, an oil outlet at the bottom of the gear case, and a splitter located near a bottom of the gear case in the vicinity of the oil outlet, the splitter having a curved upper face in close proximity to the outer circumference of the drive gear, and passageway communicating with the oil outlet, wherein the outer circumference of the drive gear located in the gear case is in close proximity to at least portions of the perimeter walls of the inner chamber and an upper face of the separator portion, wherein during rotation of the drive gear, oil/air mist will be expelled against the perimeter wall portion to aid in separating the air from the oil, the oil will travel down the swale, through the passageways of the splitter, and exit through the oil outlet, thereby preventing windage of the oil in the gear case and assisting in power draining of oil from the gear case.
  • 22. The compact supercharger of claim 21, wherein an additional groove is formed in at least a portion of the swale.
  • 23. The compact supercharger of claim 22, wherein the drive gear has a larger circumference than the driven gear and is located in the inner chamber of the gear case below the drive gear.
  • 24. The compact supercharger of claim 23, wherein the atomizer comprises an oil inlet end, an oil jet, a downstream channel, and at least one pressurized air aperture formed in the downstream channel through which pressurized air is supplied from the volute of the supercharger to generate an oil/air mist that exits an oil/air mist outlet end.
  • 25. A compact supercharger having a volute, a compressor, and a drive portion, the drive portion comprising:a drive gear having teeth and an outer circumference and a driven gear having teeth and an outer circumference, the driven gear having a shaft adapted to connect to the compressor; drive gear bearing races and driven gear bearing races; a gear case having an inner chamber with a back wall, a front wall, perimeter walls, drive gear bearing mounting recesses to receive the drive gear bearing races, driven gear bearing mounting recesses to receive the driven gear bearing races, at least one oil inlet in the gear case to receive engine oil, and oil channels in communication with the at least one oil inlet and the driven gear bearing races, and an oil outlet on the gear case, wherein the outer circumference of the drive gear located in the gear case is in close proximity to at least portions of the perimeter walls of the inner chamber; and a splitter located near a bottom of the gear case in the vicinity of the oil outlet, the splitter having leading edges in close proximity to the outer circumference of the drive gear, and passageway communicating with the oil outlet, wherein during rotation of the drive gear, oil will be expelled against the perimeter wall portion, travel down the perimeter walls and exit through the oil outlet, thereby preventing windage of the oil in the gear case and assisting in power draining of oil from the gear case.
  • 26. A compact supercharger having a volute, a compressor, and a drive portion, the drive portion comprising:a drive gear having teeth and an outer circumference and a driven gear having teeth and an outer circumference, the driven gear having a shaft adapted to connect to the compressor; drive gear bearing races and driven gear bearing races; and a gear case having an inner chamber with a back wall, a front wall, perimeter walls, drive gear bearing mounting recesses to receive the drive gear bearing races, driven gear bearing mounting recesses to receive the driven gear bearing races, at least one oil inlet in the gear case to receive engine oil, and oil channels in communication with the at least one oil inlet and the driven gear bearing races, and an oil outlet on the gear case, wherein the outer circumference of the drive gear located in the gear case is in close proximity to at least portions of the perimeter walls of the inner chamber and wherein the perimeter walls have a swale formed along at least a portion of the perimeter walls in the vicinity of the drive gear; wherein during rotation of the drive gear, oil will be expelled against the perimeter wall portion, travel down the perimeter walls and exit through the oil outlet, thereby preventing windage of the oil in the gear case and assisting in power draining of oil from the gear case.
  • 27. A compact supercharger having a volute, a compressor, a drive portion, and an atomizer for providing a lubricating oil/air mist to the supercharger, the supercharger comprising:an atomizer for mixing lubricating oil and pressurized air to create an oil/air mist; and a gear case for the supercharger adapted to accommodate gears and bearing means, the bearing means comprise driven gear bearing races positioned in driven gear bearing mounting recesses, the driven gear bearing races rotatably carrying a shaft with a driven gear and adapted to connect to the compressor, the gear case having at least one inlet for the oil/air mist from the atomizer, channels communicating between the at least one inlet therethrough and the bearing means, and an oil outlet for draining oil from the gear case, wherein the channels communicate with the driven gear bearing races to provide direct lubrication of the driven bearing races by oil/air mist.
  • 28. A compact supercharger having a volute, a compressor, and a drive portion, the drive portion comprising:a drive gear having teeth and an outer circumference and a driven gear having teeth and an outer circumference, the driven gear having a shaft adapted to connect to the compressor; drive gear bearing races and driven gear bearing races; a gear case having an inner chamber with a back wall, a front wall, perimeter walls, drive gear bearing mounting recesses to receive the drive gear bearing races, the drive gear bearing mounting recesses having a slot formed on a bottom thereof for drainage of oil, driven gear bearing mounting recesses to receive the driven gear bearing races, at least one oil inlet in the gear case to receive engine oil, and oil channels in communication with the at least one oil inlet and the driven gear bearing races, and an oil outlet on the gear case, wherein the outer circumference of the drive gear located in the gear case is in close proximity to at least portions of the perimeter walls of the inner chamber, wherein during rotation of the drive gear, oil will be expelled against the perimeter wall portion, travel down the perimeter walls and exit through the oil outlet, thereby preventing windage of the oil in the gear case and assisting in power draining of oil from the gear case.
  • 29. A compact supercharger having a volute, a compressor, and a drive portion, the drive portion comprising:a drive gear having teeth and an outer circumference and a driven gear having teeth and an outer circumference, the driven gear having a shaft adapted to connect to the compressor; drive gear bearing races and driven gear bearing races; a gear case having an inner chamber with a back portion and a cover portion, drive gear bearing mounting recesses to receive the drive gear bearing races, driven gear bearing mounting recesses to receive the driven gear bearing races, one oil inlet formed in the back portion and one oil inlet formed in the cover portion of the gear case to receive engine oil, and oil channels in communication with the oil inlets and the driven gear bearing races, and an oil outlet on the gear case, with oil being delivered to one of the oil inlets with the other oil inlet being plugged, wherein the outer circumference of the drive gear located in the gear case is in close proximity to at least portions of the perimeter walls of the inner chamber, wherein during rotation of the drive gear, oil will be expelled against the perimeter wall portion, travel down the perimeter walls and exit through the oil outlet, thereby preventing windage of the oil in the gear case and assisting in power draining of oil from the gear case.
US Referenced Citations (9)
Number Name Date Kind
2667049 Guernsey et al. Jan 1954
3625310 Herrick Dec 1971
3650353 Abbott Mar 1972
4630711 Levrai et al. Dec 1986
4879921 Asada et al. Nov 1989
5224459 Middlebrook Jul 1993
5467667 Zaiser et al. Nov 1995
5715912 Maxwell et al. Feb 1998
6045092 Foster Apr 2000
Foreign Referenced Citations (3)
Number Date Country
0530133 Mar 1993 EP
2147064 May 1985 GB
WO 8902536 Mar 1989 WO