Compact utility knife

Information

  • Patent Grant
  • 8549755
  • Patent Number
    8,549,755
  • Date Filed
    Thursday, March 17, 2011
    13 years ago
  • Date Issued
    Tuesday, October 8, 2013
    11 years ago
Abstract
A compact utility knife includes a blade holder slidably connected to a handle. A trapezoidal utility blade detachably mounts to the blade holder via a blade lock mechanism. A slide lock mechanism selectively retains the blade holder in its extended or retracted position relative to the handle. When the blade holder is extended, the blade holder and a majority of the blade extend forwardly of a forwardmost point of the handle. Extending the blade holder significantly increases an overall length of the knife such that the knife is comfortable to use when in the extended position and longitudinally compact when in the retracted position. The knife includes a blade lock mechanism. An aperture in the front of the handle creates a gap between the blade and the handle to discourage debris on the blade from transferring to the handle when the blade is retracted.
Description
BACKGROUND OF THE INVENTION

1. Field of the Invention


This invention relates to utility knives that utilize trapezoidal utility blades and can selectively expose or protect a cutting edge of the blade.


2. Description of Related Art


A conventional utility knife includes a long handle with a blade holder slidably disposed within the handle. See, e.g., U.S. Pat. Nos. 4,242,795, 6,249,975. A trapezoidal utility blade detachably mounts to the blade holder. The standard trapezoidal blade has a cutting edge disposed on its longest edge and one or more mounting notches disposed on an opposite edge. When the blade holder is in a retracted position, the blade is disposed within and protected by the handle. When the blade holder is slid into an extended position, a small portion of the blade becomes exposed. The conventional handle is relatively long so as to provide enough longitudinal space for a user's hand to apply sufficient leverage to the blade during a cutting action, and/or to enable the user to grip the handle without being overly close to the blade's cutting edge. Unfortunately, the length and size of this handle makes the utility knife large and cumbersome when the knife is not being used. Accordingly, there remains a need for a more compact utility knife that is more easily carried while not being used but is nonetheless comfortable to use when in its operative position.


SUMMARY OF THE INVENTION

Accordingly, one aspect of one or more embodiments of this invention provides a utility knife that is compact when in a non-operable retracted position, and comfortably long when in an extended position.


Another aspect of one or more embodiments of this invention provides a knife that includes a handle and a blade holder slidingly/telescopically carried by the handle for sliding movement relative to the handle between an extended position and a retracted position. The blade holder is shaped and configured to attach to a trapezoidal or other type of utility blade. The blade holder is constructed and arranged to extend forwardly of the handle when in the extended position.


The knife may include a trapezoidal utility blade mounted to the blade holder. The blade includes an elongated cutting edge that is protected by the handle when the blade holder is in the retracted position. The cutting edge may extend forwardly of the handle by at least 1 inch when the blade holder is in the extended position. In another embodiment, at least 40% (or more preferably at least 50%) of the cutting edge extends forwardly of the handle when the blade holder is in the extended position.


The blade holder may be constructed and arranged to extend forwardly of the handle by at least 0.25 inches when in the extended position.


A retracted length of the knife when the blade holder is in the retracted position is preferably less than 4.5 inches, and may be between 3.9 and 4.9 inches.


An extended length of the knife (including a utility blade) when the blade holder is in the extended position is preferably at least 15% longer than a retracted length of the knife when the blade holder is in the retracted position. The extended length is more preferably at least 20% longer than the retracted length. The extended length is even more preferably at least 25% longer than the retracted length.


The sliding movement between the handle and blade holder may define a curved or non-linear path. The curve may have a fixed radius. The curve may generally follow an overall shape of the handle.


The handle may include an aperture through which the blade holder extends when in the extended position. In one or more embodiments, no portion of the blade holder extends through the aperture when the blade holder is in the retracted position.


The knife may further include a manually operable slide lock that selectively maintains the blade holder in the retracted or extended position. The slide lock may also include an intermediate locking position. The slide lock may include a resilient member having first and second spaced portions, the first portion being mounted to the blade holder. The slide lock may further include a push button disposed on the resilient member. When the blade handle is locked in the extended or retracted position, manually pushing the button against a biasing force of the resilient member disengages the slide lock to allow the blade handle to slide relative to the handle.


The knife may further include a manually operable blade lock disposed on the blade holder. The blade lock is manually movable from a locked position, in which the lock retains the blade in the blade holder, to a released position that allows the blade to be manually disengaged from the blade holder. The blade lock may include a resilient member having first and second portions, the first portion being mounted to the blade holder. The blade lock may also include a protrusion disposed on the second portion, the protrusion engaging a notch in an upper edge of the blade. The resilient member resiliently biases the protrusion downwardly toward the blade. A grip portion may be disposed on the resilient member. Manually lifting the grip portion upwardly lifts the protrusion out of the notch against the biasing force of the resilient member and allows the blade to be detached from the blade holder. The blade lock may be inaccessible when the blade holder is in the retracted position. The protrusion may extend forwardly of the handle when the blade holder is in the extended position.


The blade holder may have an upper edge that extends through an aperture in the handle when the blade holder is in the extended position. According to a further aspect of one or more embodiments of the present invention, the blade holder does not extend through the aperture when the blade holder is in the retracted position.


Another aspect of one or more embodiments of this invention provides a knife that includes a handle having an aperture therein. The knife also includes a blade holder slidingly carried by the handle for sliding movement relative to the handle between an extended position and a retracted position. The knife also includes a utility blade attached to the blade holder. The utility blade has a cutting edge and extends out of the aperture when the blade holder is in the extended position. The utility blade does not extend out of the aperture when the blade holder is in the retracted position. The cutting edge remains spaced from the perimeter of the aperture by at least 1 mm or at least 2 mm when the blade holder is in the extended position. The blade may have lateral surfaces that re spaced from lateral edges of the aperture by at least 1 mm or at least 2 mm when the blade holder is in the extended position. The aperture may be at least 2 mm, at least 3 mm, at least 4 mm, or at least 5 mm wide at a point on the utility blade disposed 6 mm above the cutting edge when the blade holder is in the extended position.


Additional and/or alternative advantages and salient features of the invention will become apparent from the following detailed description, which, taken in conjunction with the annexed drawings, disclose preferred embodiments of the invention.





BRIEF DESCRIPTION OF THE DRAWINGS

Referring now to the drawings which from a part of this original disclosure:



FIG. 1 is a left side view of a utility knife according to an embodiment of the present invention in an extended position;



FIG. 2 is a left side view of the utility knife in FIG. 1 in a retracted position;



FIG. 3 is an exploded view of the utility knife in FIG. 1;



FIG. 4 is a top view of the utility knife in FIG. 1;



FIG. 5 is a left side view of a blade holder of the utility knife in FIG. 1;



FIG. 6 is a front view of the utility knife in FIG. 1; and



FIG. 7 is a left side view of the utility knife in FIG. 1 in a partially extended/intermediate position.





DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS


FIGS. 1-6 illustrate a compact utility knife 10 according to an embodiment of the present invention. As shown in FIG. 1, the knife 10 includes a handle 20, a blade holder 30 slidingly connected to the handle 20, a slide lock mechanism 40 for selectively retaining the blade holder 30 in an extended position (FIG. 1) or a retracted position (FIG. 2), a trapezoidal utility blade 50 detachably mounted to the blade holder 30, and a blade lock mechanism 60 for selectively locking the blade 50 onto the blade holder 30.


As used herein, all directions are defined as shown in FIG. 1. A forward direction extends to the left of knife 10 (i.e., toward a cutting end of the knife 10). Up and down are defined as shown in FIG. 1.


As shown in FIG. 3, the handle 20 comprises left and right portions 20a, 20b that are screwed or otherwise fastened together. A U-shaped cover 70 mounts to an upper edge of the handle portions 20a, 20b via screws or other fastening mechanisms. As shown in FIGS. 3 and 4, a belt clip 80 is screwed or otherwise fastened to the right handle portion 20b. While the illustrated handle 20 comprises a variety of components, one or more of these components may be omitted without deviating from the scope of the present invention.


As shown in FIGS. 3 and 5, the blade holder 30 comprises left and right holder portions 30a, 30b that are fastened to each other using rivets 100 or other suitable fastening mechanisms (e.g., screws, integral formation, glue, welding, etc.). In another contemplated embodiment, the blade holder comprises a single, integrally formed member rather than two members secured together.


As shown in FIG. 3, the handle 20 and blade holder 30 include cooperating surface features 20c, 30c that define a sliding/telescopic path of the blade holder 30. In the illustrated embodiment, the surface features 20c, 30c comprise mating channels and surfaces. Specifically, the upper and lower surface features 30c of the blade holder 30 slidingly engage internal surfaces 20c within the handle 20. In the illustrated embodiment, the sliding/telescopic path is a fixed radius curved path having a center of curvature disposed below the knife 10. Accordingly, a forward tip of the blade 50 angles progressively more downwardly as the blade holder 30 slides from its retracted position to its extended position. While the illustrated path is fixed radius curve, the path may alternatively comprise any other suitable shape (e.g., a linear or non-linear shape, a convex or concave curve, a variable radius curve, etc.) without deviating from the scope of the present invention.


As shown in FIGS. 3, 4, and 6, the blade holder 30 telescopically extends out of an aperture 20d in the handle 20. In the illustrated embodiment, the aperture 20d has a contiguous perimeter, but may alternatively have an open perimeter (e.g., an open slot), without deviating from the scope of the present invention. When viewed from the side (see FIG. 1), both upper and lower edges 30d, 30e of the blade holder 30 extend out of the aperture 20d when the blade holder 30 is in the extended position. Conversely, when viewed from the side as shown in FIG. 2, no portion of the blade holder 30 extends out of the aperture 20d when the blade holder 30 is in the retracted position. However, in an alternative embodiment of the present invention, the blade holder 30 extends out of the aperture 20d even when the blade holder 30 is in the retracted position.


As shown in FIG. 6, the aperture 20d creates a significant gap between the blade 50 and the handle 20. Accordingly, if foreign debris (e.g., sap, tar, glue, adhesive, etc.) accumulates on the blade 50 during use, the gap provides sufficient clearance to reduce the likelihood that such debris will transfer to the handle 20 when the blade 50 is retracted and subsequently extended. Conversely, when the blade 50 is in the retracted position, the handle 20 encloses the blade 50 to discourage any foreign debris on the blade 50 from transferring to other objects (e.g., a person's pocket, other tools in a toolbox, etc.). The blade 50 is preferably centrally disposed in the aperture 20d, but may be offset in any direction without departing from the scope of the present invention. The aperture 20d may be at least twice as wide as the blade 50. The aperture 20d may be at least 3, 4, 5, 6, 8, 10, or 15 times wider than the blade 50. In one embodiment, the aperture 20d is between 3 and 15 times wider than the blade 50. As the blade 50 moves from its extended to its closed position, the lateral sides 50c of the blade 50 preferably remain spaced from the perimeter of the aperture 20d by a distance that is at least 1 mm, and may be at least 2 mm, at least 3 mm, or at least 4 mm. In one embodiment, the lateral sides of the blade 50 are spaced from the lateral sides of the aperture 20d by between 1 mm and 5 mm.


The cutting edge 50a may be spaced from the perimeter of the aperture 20d by a cutting edge gap that is at least 1 mm as the blade 50 retracts from the extended to the retracted position. The cutting edge gap may be at least 2 mm, at least 3 mm, or at least 4 mm. In one embodiment, the cutting edge gap is between 1 and 5 mm.


As shown in FIG. 6, a width W of the aperture 20d is preferably large enough to create a gap between the lateral sides of the blade 50 and the lateral sides of the aperture 20d. The width W may be between 1 and 10 mm. The width W may be between 2 and 11 mm. The width W may be between 3 and 10 mm. The width W may be greater than 1 mm, greater than 2 mm, greater than 3 mm, or greater than 4 mm. In one embodiment, the width W is about 5.3 mm.


A width W′ of the aperture 20d is defined at a point 300 on the utility blade 50 disposed 6 mm above the cutting edge 50a (i.e., a point on the blade 50 that is spaced from the cutting edge 50a by 6 mm in a direction perpendicular to the linear cutting edge 50a). The width W′ may be greater than 2 mm, greater than 3 mm, or greater than 4 mm. In one embodiment, the width W′ is between 3 and 10 mm. In one embodiment, the width W′ is about 5.3 mm.


The width W may vary over its height. For example, in one embodiment, the width W is smaller toward an upper edge of the blade 50, and relatively larger toward the cutting edge 50a of the blade 50. A portion of the aperture 20d that is disposed adjacent to an upper half of the utility blade 50 is narrower than a portion of the aperture 20d that is disposed adjacent the lower half of the utility blade 50. In one embodiment, the lower halves of the lateral surfaces 50c of the utility blade 50 (i.e., portions of the lateral surfaces 50c that are disposed below an imaginary line that is parallel to and equally spaced from the upper and lower edges of the blade 50) are spaced from the lateral edges of the aperture 20d by at least 1 mm when the utility blade 50 is in the extended position. The lower halves of the lateral surfaces 50c may be spaced from the lateral edges of the aperture 20d by at least 2 mm or at least 3 mm when the utility blade 50 is in the extended position. The upper portions of the lateral surfaces 50c may be disposed closer to the lateral edges of the aperture 20d. The narrower upper portion of the aperture 20d may enable the handle 20 to laterally support the blade 50, while the relatively wider lower portion of the aperture 20d reduces the likelihood that debris will transfer from the blade 50 to the handle 20 when the blade 50 slides to its retracted position.


While the illustrated enlarged aperture 20d is shown in connection with a utility knife 10 that includes a blade carrier 30 that extends forward of the handle 20, an enlarged aperture according to the present invention may alternatively be incorporated into various conventional utility knives. Conversely, a utility knife according to the present invention need not include an enlarged aperture 20d. Indeed, the gap formed by the aperture 20d may be eliminated without deviating from the scope of the present invention. In such an embodiment, the aperture 20d may scrape against the sides 50c, top, and/or cutting edge 50a of the blade 50 as the blade 50 extends and retracts. Such scraping may scrape debris from the blade 50 when the blade 50 is retracted and/or provide lateral support to the extended blade 50.


As shown in FIGS. 1-3, an overall longitudinal shape of the handle 30 generally mimics the sliding path. A resulting curvature of the handle 20 makes it more comfortable to grip.


As can be appreciated from FIG. 3, the slide lock mechanism 40 comprises a resilient member 130 constructed and arranged to be mounted at one end to the blade holder 30. In the illustrated embodiment, the resilient member 130 has openings 131 that enable the resilient member 130 to be fastened to the blade holder 30 by use of two of the rivets 100 that fasten the blade holder portions 30a, 30b together. A projection 140 extends laterally outwardly from an opposite end of the resilient member 130 to define a push button 145. As shown in FIGS. 1 and 3, the projection 140 and push button 145 extend outwardly through a slot 150 in the handle 20. The slot 150 generally mimics the sliding path of the blade holder 30. An upper surface of the slot 150 includes forward and rearward notches 150a, 150b. The resilient member 130 urges the projection 140 upwardly toward the notches 150a, 150b. As shown in FIG. 1, when the blade holder 30 is in the extended position, the projection 140 engages the notch 150a to retain the blade holder 30 in the extended position. Conversely, as shown in FIG. 2, when the blade holder 30 is in the retracted position, the projection 140 engages the notch 150b to retain the blade holder 30 in the fully retracted position.


To move the blade holder 30 between the retracted and extended positions, a user depresses the button 145 downwardly and/or inwardly against the biasing force of the resilient member 130 to disengage the projection 140 from the notch 150a or 150b. The user then pushes the button 145 in a forward or rearward direction to extend or retract the blade holder 30 and blade 50. Once the user moves the blade holder 30 into the extended or retracted position and releases the button 145, the projection 140 engages the corresponding notch 150a, 150b to lock the blade holder 30 in the new position. As shown in FIG. 7, additional notches 150c may be formed in the slot 150 to provide additional locking positions for the blade holder 30 (e.g., a partially extended/intermediate position in which only a small portion of the blade 50 extends out of the handle 20, a hyper-extended position, etc.).


In the illustrated embodiment, the extended and retracted positions of the blade holder 30 are the fully extended and fully retracted positions of the blade holder 30. It is nonetheless contemplated that the blade holder 30 could extend or retract beyond these positions without deviating from the scope of the present invention


As shown in FIG. 3, the blade 50 comprises a standard trapezoidal utility blade having an elongated cutting edge 50a disposed on its lower edge. Two mounting notches 50b are disposed on an upper edge of the blade 50. The upper shorter edge is not sharpened. The blade 50 can be formed in a conventional process as known in the art. While the illustrated knife 10 uses a trapezoidal blade 50, any other suitable utility blade may be used instead of a trapezoidal blade without deviating from the scope of the present invention. For example, a knife according to the present invention may be designed for use with a rectangular utility blade.


As shown in FIG. 5, the blade lock mechanism 60 comprises a resilient member 200 mounted at one end to the blade holder 30. In the illustrated embodiment, the resilient member 200 has a plurality of openings 202 that enable the lock mechanism 60 to be fastened to the blade holder 30 using two of the rivets 100 that fasten the blade holder portions 30a, 30b together. As shown in FIG. 3, a protrusion/detent 210 extends downwardly from a forward portion of the resilient member 200. The resilient member 200 biases the protrusion 210 downwardly. A grip portion 220 provides an exterior grip surface disposed on the forward portion of the resilient member 200. When the blade 50 is inserted into the blade holder 30, the protrusion 210 engages a notch 50b of the blade 50 to retain the blade 50 in the blade holder 30. The blade 50 may be detached from the blade holder 30 by manually lifting the grip portion 220 against the biasing force of the resilient member 200 until the protrusion 210 disengages from the notch 50b. The blade 50 may then be manually moved forwardly out of the blade holder 30.


In the illustrated embodiment, the resilient member 200, protrusion 210, and grip portion 220 are all integrally formed from a unitary sheet material. However, these components may alternatively be separately formed and subsequently connected to each other without deviating from the scope of the present invention.


As shown in the embodiment of FIGS. 1 and 2, the blade lock mechanism 60 is only accessible when the blade holder 30 is in the extended position. When the blade holder 30 is in the retracted position, the blade lock mechanism 60 is disposed at least partially within the handle 20 so as to prevent the blade lock mechanism 60 from releasing the blade 50 when the knife 50 is not being used. In another contemplated embodiment, the blade lock mechanism 60 can be accessed when retracted, but cannot be moved to release the blade 50. In yet another embodiment, the blade lock mechanism 60 can both be accessed and used to release the blade 50 whether retracted or extended.


The illustrated resilient members 130, 200 preferably comprise a strong, elastically deformable material such as spring steel that is stamped and bent to form the resilient members 130, 200. However, the resilient member 130, 200 may alternatively comprise any other suitable material or composite of materials and may be formed in any other suitable manner without deviating from the scope of the present invention.


While particular slide lock and blade lock mechanisms 40, 60 are illustrated, any other suitable selective locking mechanism may alternatively be used without deviating from the scope of the present invention.


The utility knife 10 is compact when in the retracted position and comfortably long when in the extended position. As shown in FIG. 1, the blade holder 30 extends forwardly of the handle 20 by a distance h when in the extended position. The distance h may be at least 0.25 inches, or more preferably at least 0.5 inches. In one embodiment, the distance h is between 0.7 inches and 1.0 inches, an preferably about 0.85 inches. In one embodiment, the distance h is between 0.5 and 2 inches. Similarly, the blade 50 extends forwardly of the handle 20 by a distance b when the blade holder 30 is in the extended position. The distance b may be at least 0.75 inches, or more preferably at least 1 inch, or more preferably at least 1.25 inches. In one embodiment, the distance b is between 1.2 and 1.6 inches, and preferably about 1.45 inches. The distance b may be between 1 and 3 inches. The distance b is preferably at least 40% of the length of the cutting edge 50a, is more preferably at least 50% of the length of the cutting edge 50a, and is even more preferably greater than or about 60% of the length of the cutting edge 50a, such that the blade 50 extends significantly forwardly from the handle 20. Indeed, the distance b could be larger than the length of the cutting edge 50a such that the blade 50 is disposed entirely forward of the handle 20. The distances b, h are measured from a plane 250 that is tangent to a forwardmost point on the handle 20 and is perpendicular to an axis 260 defined by the cutting edge 50a.


As shown in FIG. 1, the protrusion 210 of the blade lock 60 also extends forwardly of the handle 20 when the blade holder 30 is in the extended position. Accordingly, the blade lock 60 is easily accessible when the blade holder 30 is in the extended position.


As shown in FIG. 1, an overall extended length e of the knife 10 is defined as the largest distance between any two points on the knife 10 (including the blade 50). As shown in FIG. 2, a overall retracted length r of the knife 10 is defined in the same manner. The length e is preferably between 5 and 7 inches, and even more preferably less than 6.0 inches. In one embodiment, the length e is about 5.7 inches. The length r is preferably less than 5 inches, and may be less than 4.5 inches. The length r is preferably between 3.9 and 4.9 inches. In one embodiment, the length r is about 4.3 inches. The length e is preferably at least 15% larger than the length r (i.e., a ratio e:r is at least 1.15:1). The length e is more preferably at least 20% larger than the length r, is even more preferably at least 25% larger than the length r, and is even more preferably at least 30% larger than the length r. In one embodiment, the length e is about 33% larger than the length r. Accordingly, the knife 10 is substantially longer in its operative position than it is in its retracted position, making the knife 10 comfortable to use and easy to store/carry.


The distance h is preferably at least 5% of the distance r, is more preferably at least 10% of the distance r, and is even more preferably at least 15% of the distance r. In the illustrated embodiment, the distance h is approximately 20% of the distance r such that extending the blade holder 30 significantly extends an overall length of the knife 10.


The knife 10 may also include a blade storage compartment for storing replacement blade(s) 50.


The foregoing description is included to illustrate the operation of the preferred embodiments and is not meant to limit the scope of the invention. To the contrary, those skilled in the art should appreciate that varieties may be constructed and employed without departing from the scope of the invention, aspects of which are recited by the claims appended hereto.

Claims
  • 1. A knife comprising: a handle;a blade holder slidingly carried by the handle for sliding movement relative to the handle between a fully extended position and a retracted position;a slide lock that releasably locks the blade holder in the fully extended position; anda utility blade mounted to the blade holder for movement with the blade holder relative to the handle, the utility blade having first and second parallel linear edges, and a mounting notch formed in the first linear edge, the second linear edge comprising a cutting edge,wherein the fully extended position comprises a position in which the blade is in an operative position in which the utility blade is locked to the blade holder and the utility blade extends by a distance b forwardly of a plane that is (a) tangent to a forwardmost point on the handle and (b) perpendicular to an axis defined by the cutting edge,wherein a retracted length of the knife when the blade holder is in the retracted position is less than 5¼ inches,wherein the blade holder is constructed and arranged to extend forwardly of the plane by a distance h when in the fully extended position,wherein the distance h is at least 0.25 inches,wherein the distance b is greater than the distance h, andwherein a portion of the cutting edge is protected by the blade holder when the blade holder is in the fully extended position.
  • 2. The knife of claim 1, wherein: the blade holder comprises top and bottom walls that face each other, andside walls that face each other;the top wall, bottom wall, and side walls define a blade aperture through which the utility blade extends;the top wall, bottom wall, and side walls move relative to the handle as the blade holder moves between its retracted and fully extended positions; andthe handle comprises a handle aperture through which the top wall, bottom wall, and side walls extend when the blade holder is in the extended position.
  • 3. The knife of claim 1, wherein the plane is tangent to a forwardmost part of the knife that remains stationary relative to the handle when the blade holder moves between its fully extended and retracted positions.
  • 4. The knife of claim 3, wherein the distance h is at least 0.5 inches.
  • 5. The knife of claim 1, wherein at least 40% of an entire length of the cutting edge is disposed forwardly of the plane when the blade holder is in the fully extended position.
  • 6. The knife of claim 1, wherein: the cutting edge of the utility blade extends over an entire length of the second edge of the blade; andthe utility blade comprises a trapezoidal utility blade.
  • 7. The knife of claim 1, wherein a retracted length of the knife when the blade holder is in the retracted position is less than 5 inches.
  • 8. The knife of claim 1, wherein: the slide lock comprises surface features on the blade holder and handle, andwhen the slide lock is in the locking position that locks the blade holder in the fully extended position, the surface features engage each other and prevent the blade holder from sliding out of the fully extended position.
  • 9. The knife of claim 1, wherein: the slide lock includes locking positions that lock the blade holder in the fully extended position, the retracted position, or an intermediate position disposed between the fully extended and retracted positions.
  • 10. The knife of claim 1, wherein: the knife further comprises a manually operable blade lock that includes a protrusion movably mounted to the blade holder for movement between a lock position and a release position relative to the blade holder;the protrusion is biased toward its lock position;when the blade is positioned in a lockable position relative to the blade holder and the protrusion is in the lock position, the protrusion engages the notch in the blade to retain the blade to the blade holder;when the blade is positioned in the lockable position and the protrusion is in the release position, the protrusion does not engage the notch in the blade, which allows the blade to be detached from the blade holder.
  • 11. The knife of claim 1, wherein the handle is longitudinally elongated, and the cutting edge extends along the longitudinal direction of the handle.
  • 12. The knife of claim 1, wherein the slide lock comprises a manually operable slide lock that includes a locking position that locks the blade holder in the fully extended position.
  • 13. The knife of claim 1, wherein an extended length of the knife when the blade holder is in the fully extended position is at least 20% longer than the retracted length.
  • 14. The knife of claim 1, wherein sliding the blade holder from its retracted position to its fully extended position switches the knife from having the retracted length to having an extended length, wherein the extended length is longer than the retracted length.
  • 15. A knife comprising: a handle;a blade holder slidingly carried by the handle for sliding movement relative to the handle between a fully extended position and a retracted position; anda utility blade mounted to the blade holder for movement with the blade holder relative to the handle, the utility blade having first and second parallel linear edges, and a mounting notch formed in the first linear edge, the second linear edge comprising a cutting edge,wherein the fully extended position comprises a position in which the blade is in an operative position in which the utility blade is locked to the blade holder and extends forwardly of the blade holder and handle,wherein a retracted length of the knife when the blade holder is in the retracted position is less than 5¼ inches,wherein the blade holder is constructed and arranged to extend forwardly of the handle by at least 0.25 inches when in the fully extended position,wherein the blade holder comprises top and bottom walls that face each other, andside walls that face each other;wherein the top wall, bottom wall, and side walls define a blade aperture through which the utility blade extends;wherein the top wall, bottom wall, and side walls move relative to the handle as the blade holder moves between its retracted and fully extended positions;wherein the handle comprises a handle aperture through which the top wall, bottom wall, side walls, and blade extend when the blade holder is in the extended position;wherein at least 40% of an entire length of the cutting edge is disposed forwardly of the handle when the blade holder is in the fully extended position;wherein when the blade holder is in the fully extended position, the blade holder extends at least 0.5 inches forwardly of a plane that is tangent to a forwardmost part of the knife that remains stationary relative to the handle when the blade holder moves between its fully extended and retracted positions;wherein the plane is perpendicular to an axis of the cutting edge;wherein the cutting edge of the utility blade extends over an entire length of the second edge of the blade;wherein the utility blade comprises a trapezoidal utility blade;wherein the retracted length of the knife is less than 5 inches;wherein an extended length of the knife when the blade holder is in the fully extended position is between 5 and 7 inches and is at least 20% longer than the retracted length of the knife;wherein no portion of the blade holder or utility blade extends through the handle aperture when the blade holder is in the retracted position;wherein the knife includes a manually releasable slide lock that includes a locking position that locks the blade holder in the fully extended position;wherein a portion of the cutting edge is protected by the blade holder when the blade holder is in the fully extended position;wherein the knife comprises a manually operable blade lock that includes a protrusion movably mounted to the blade holder for movement between a lock position and a release position relative to the blade holder;wherein the protrusion is biased toward its lock position;wherein when the blade is positioned in a lockable position relative to the blade holder and the protrusion is in the lock position, the protrusion engages the notch in the blade to retain the blade to the blade holder; andwherein when the blade is positioned in the lockable position and the protrusion is in the release position, the protrusion does not engage the notch in the blade, which allows the blade to be detached from the blade holder.
  • 16. The knife of claim 15, wherein the manually releasable slide lock includes locking positions that lock the blade holder in the fully extended position, the retracted position, or an intermediate position disposed between the fully extended and retracted positions.
  • 17. The knife of claim 15, wherein: the manually releasable slide lock comprises surface features on the blade holder and the handle, andwhen the manually releasable slide lock is in the locking position that locks the blade holder in the fully extended position, the surface features engage each other and prevent the blade holder from sliding out of the fully extended position.
  • 18. A knife comprising: a handle;a blade holder slidingly carried by the handle for sliding movement relative to the handle between a fully extended position and a retracted position;a slide lock that releasably locks the blade holder in the fully extended position; anda utility blade mounted to the blade holder for movement with the blade holder relative to the handle, the utility blade having first and second parallel linear edges, and a mounting notch formed in the first linear edge, the second linear edge comprising a cutting edge,wherein the fully extended position comprises a position in which the blade is in an operative position in which the utility blade is locked to the blade holder and the utility blade extends by a distance b forwardly of a plane that is (a) tangent to a forwardmost point on the handle and (b) perpendicular to an axis defined by the cutting edge,the blade holder is constructed and arranged to extend forwardly of the plane by a distance h when in the fully extended position,wherein the distance b is greater than the distance h,wherein a retracted length of the knife when the blade holder is in the retracted position is less than 5¼ inches, andwherein an extended length of the knife when the blade holder is in the fully extended position is at least 20% longer than the retracted length.
  • 19. The knife of claim 18, wherein the extended length is at least 25% longer than the retracted length.
  • 20. The knife of claim 18, wherein the slide lock comprises a manually operable slide lock that includes a locking position that locks the blade holder in the fully extended position.
  • 21. The knife of claim 18, wherein sliding the blade holder from its retracted position to its fully extended position switches the knife from having the retracted length to having the extended length.
  • 22. A knife comprising: a handle;a blade holder slidingly carried by the handle for sliding movement relative to the handle between a fully extended position and a retracted position; anda utility blade mounted to the blade holder for movement with the blade holder relative to the handle, the utility blade having first and second parallel linear edges, and a mounting notch formed in the first linear edge, the second linear edge comprising a cutting edge,wherein the fully extended position comprises a position in which the blade is in an operative position in which the utility blade is locked to the blade holder and extends forwardly of the blade holder and handle,wherein a retracted length of the knife when the blade holder is in the retracted position is less than 5¼ inches,wherein an extended length of the knife when the blade holder is in the fully extended position is at least 20% longer than a retracted length of the knife when the blade holder is in the retracted position,wherein the blade holder comprises top and bottom walls that face each other, andside walls that face each other;wherein the top wall, bottom wall, and side walls define a blade aperture through which the utility blade extends;wherein the top wall, bottom wall, and side walls move relative to the handle as the blade holder moves between its retracted and fully extended positions;wherein the handle comprises a handle aperture through which the top wall, bottom wall, side walls, and blade extend when the blade holder is in the extended position;wherein at least 40% of an entire length of the cutting edge is disposed forwardly of the handle when the blade holder is in the fully extended position;wherein when the blade holder is in the fully extended position, the blade holder extends at least 0.25 inches forwardly of a plane that is tangent to a forwardmost part of the knife that remains stationary relative to the handle when the blade holder moves between its fully extended and retracted positions;wherein the plane is perpendicular to an axis of the cutting edge;wherein the cutting edge of the utility blade extends over an entire length of the second edge of the blade;wherein the utility blade comprises a trapezoidal utility blade;wherein the retracted length of the knife is less than 5 inches;wherein the extended length is between 5 and 7 inches;wherein no portion of the blade holder or utility blade extends through the handle aperture when the blade holder is in the retracted position;wherein the knife includes a manually releasable slide lock that includes a locking position that locks the blade holder in the fully extended position;wherein a portion of the cutting edge is protected by the blade holder when the blade holder is in the fully extended position;wherein the knife comprises a manually operable blade lock that includes a protrusion movably mounted to the blade holder for movement between a lock position and a release position relative to the blade holder;wherein the protrusion is biased toward its lock position;wherein when the blade is positioned in a lockable position relative to the blade holder and the protrusion is in the lock position, the protrusion engages the notch in the blade to retain the blade to the blade holder; andwherein when the blade is positioned in the lockable position and the protrusion is in the release position, the protrusion does not engage the notch in the blade, which allows the blade to be detached from the blade holder.
  • 23. A knife comprising: a handle;a blade holder slidingly carried by the handle for sliding movement relative to the handle between a fully extended position and a retracted position;a utility blade mounted to the blade holder for movement with the blade holder relative to the handle, the utility blade having first and second parallel linear edges, and a mounting notch formed in the first linear edge, the second linear edge comprising a cutting edge; anda blade lock that includes a protrusion movably mounted to the blade holder for movement relative to the blade holder between a lock position and a release position,wherein when the blade is positioned in a lockable position relative to the blade holder and the protrusion is in the lock position, the protrusion engages the notch in the blade to retain the blade to the blade holder,wherein when the blade is positioned in the lockable position and the protrusion is in the release position, the protrusion does not engage the notch in the blade and the blade is detachable from the blade holder,wherein when the blade holder is in the fully extended position with the blade in the lockable position and the protrusion in the lock position, the blade is in an operative position in which the utility blade is locked to the blade holder and extends forwardly of the blade holder and handle,wherein, when the blade holder is in the fully extended position, the blade holder extends forwardly of a plane that is tangent to a forwardmost part of the knife that remains stationary relative to the handle when the blade holder moves between its fully extended and retracted positions,wherein the plane is perpendicular to an axis of the cutting edge,wherein the blade holder comprises top and bottom walls that face each other, andside walls that face each other;wherein the top wall, bottom wall, and side walls define a blade aperture through which the utility blade extends;wherein the top wall, bottom wall, and side walls move relative to the handle as the blade holder moves between its retracted and fully extended positions;wherein the handle comprises a handle aperture through which the top wall, bottom wall, side walls, and blade extend when the blade holder is in the extended position;wherein when the blade holder is in the fully extended position, the blade holder extends at least 0.25 inches forwardly of the plane that is tangent to the forwardmost part of the knife that remains stationary relative to the handle when the blade holder moves between its fully extended and retracted positions;wherein the cutting edge of the utility blade extends over an entire length of the second edge of the blade;wherein the utility blade comprises a trapezoidal utility blade;wherein the retracted length of the knife is less than 5 inches;wherein no portion of the blade holder or utility blade extends through the handle aperture when the blade holder is in the retracted position;wherein the knife includes a manually releasable slide lock that includes a locking position that locks the blade holder in the fully extended position;wherein a portion of the cutting edge is protected by the blade holder when the blade holder is in the fully extended position; andwherein the protrusion is biased toward its lock position.
CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. Ser. No. 12/423,551, filed Apr. 14, 2009, now U.S. Pat. No. 7,930,829, which is a continuation of U.S. Ser. Nos. 11/194,479 and 11/194,448, both filed Aug. 2, 2005, now U.S. Pat. Nos. 7,797,836 and 7,520,059, respectively, all three of which are entitled “Compact Utility Knife.” The entire contents of all three of these applications are incorporated herein by reference.

US Referenced Citations (119)
Number Name Date Kind
493075 Evertz Mar 1893 A
515045 Von Bültzingslöwen Feb 1894 A
705441 Putney Jul 1902 A
1444324 Brooks Feb 1923 A
1496927 Evers Jun 1924 A
1500550 D'Hondt Jul 1924 A
1706251 Perry Mar 1929 A
1753441 Morehouse Apr 1930 A
1940855 Friedman Dec 1933 A
2051721 Kirangelos Aug 1936 A
2134973 Harwell Nov 1938 A
2265775 McNamara Dec 1941 A
2284128 Bush May 1942 A
2523575 Kassel Sep 1950 A
2569080 Trimble et al. Sep 1951 A
2599439 Drake Jun 1952 A
2601723 Keller Jul 1952 A
2632244 Belsky Mar 1953 A
2735176 Costin Feb 1956 A
2914850 Kuhnl Dec 1959 A
2980966 Praeg Apr 1961 A
3192624 Gringer Jul 1965 A
3234649 Preble et al. Feb 1966 A
3306297 Voorhees et al. Feb 1967 A
3708881 Bennett Jan 1973 A
3845554 Joanis et al. Nov 1974 A
3879847 Roll Apr 1975 A
3927473 Braginetz Dec 1975 A
3943627 Stanley, Jr. Mar 1976 A
3964162 Gerson et al. Jun 1976 A
3999290 Wood Dec 1976 A
4017969 Stonebraker Apr 1977 A
4109380 Anderson Aug 1978 A
4242795 Rollband et al. Jan 1981 A
4261104 Cuscovitch Apr 1981 A
4265017 Collins May 1981 A
4285125 Chen et al. Aug 1981 A
4347665 Glesser Sep 1982 A
4408396 Scholl Oct 1983 A
4517741 Castelluzzo May 1985 A
4558517 Gringer Dec 1985 A
4575940 Wenzel Mar 1986 A
4586256 Weimann May 1986 A
4604805 Krieger Aug 1986 A
4620369 Gercken Nov 1986 A
4635309 Larsen Jan 1987 A
4660284 Decarolis Apr 1987 A
4663845 Weimann May 1987 A
4761882 Silverstein Aug 1988 A
4805304 Knoop Feb 1989 A
4813132 Castelluzzo Mar 1989 A
4835865 Knoop Jun 1989 A
4899443 Beermann Feb 1990 A
4936014 Shaanan et al. Jun 1990 A
5095624 Ennis Mar 1992 A
5203085 Berns Apr 1993 A
5207696 Matwijcow May 1993 A
5303469 Yin-Han Apr 1994 A
5322302 Quirijnen Jun 1994 A
5344424 Roberts et al. Sep 1994 A
5384963 Beermann Jan 1995 A
5400512 Brush Mar 1995 A
5406707 Owens et al. Apr 1995 A
5571127 DeCampli Nov 1996 A
5749886 Abidin et al. May 1998 A
5864954 Harrington Feb 1999 A
5878501 Owens et al. Mar 1999 A
5890293 Gamba Apr 1999 A
5909930 Ragland, III et al. Jun 1999 A
5966816 Roberson Oct 1999 A
5966817 Lee Oct 1999 A
6026575 Wonderley Feb 2000 A
6148520 Berns Nov 2000 A
6192589 Martone et al. Feb 2001 B1
6249975 Lin Jun 2001 B1
6263581 Forte Jul 2001 B1
6286215 Panaccione Sep 2001 B1
6314646 Schmidt Nov 2001 B1
6354007 Scarla Mar 2002 B1
6374497 Sun Apr 2002 B1
6446340 Ping Sep 2002 B1
6543140 Davis Apr 2003 B1
6550144 Berns Apr 2003 B1
6645216 Masury et al. Nov 2003 B2
6688003 Scarla Feb 2004 B2
6742260 Hsu Jun 2004 B1
6757977 Dambal et al. Jul 2004 B2
6775912 Panfili et al. Aug 2004 B2
6796033 Owoc Sep 2004 B2
6848185 Tebo Feb 2005 B2
6907668 Polei Jun 2005 B2
6915577 Scala Jul 2005 B2
6948250 Caiafa, Jr. et al. Sep 2005 B1
6948409 Ackeret et al. Sep 2005 B2
6957491 Van Deursen et al. Oct 2005 B2
6968622 Ping Nov 2005 B2
7003833 Feliciano Feb 2006 B2
7040022 Ping May 2006 B2
7131204 Brown et al. Nov 2006 B2
7134207 Ping Nov 2006 B2
7475480 Votolato Jan 2009 B2
7520059 Ranieri et al. Apr 2009 B2
7540092 Polei Jun 2009 B2
7596868 Berns Oct 2009 B2
7596869 Berns Oct 2009 B2
7647702 Polei Jan 2010 B2
7784189 Polei Aug 2010 B2
7797836 Ranieri et al. Sep 2010 B2
20020096032 Peyrot et al. Jul 2002 A1
20030037444 Chunn Feb 2003 A1
20030154605 Chao Aug 2003 A1
20050055833 Scarla Mar 2005 A1
20050155226 Van Deursen et al. Jul 2005 A1
20060272157 Zeng Dec 2006 A1
20090193665 Ranieri et al. Aug 2009 A1
20090271990 De Nov 2009 A1
20100043235 Hao Feb 2010 A1
20100223793 Hansen et al. Sep 2010 A1
20110197454 Zeng Aug 2011 A1
Foreign Referenced Citations (7)
Number Date Country
972140 Aug 1975 CA
29819618 Jan 1999 DE
20308706 Jun 2004 DE
0 893 211 Jan 1999 EP
1 422 031 May 2004 EP
2 277 048 Oct 1994 GB
WO 9415762 Jul 1994 WO
Non-Patent Literature Citations (10)
Entry
Mator USA Online, Trapezoidal Blades, Saved on Mar. 30, 2004, http://web.archive.org/web/20030308063534/martorusa.com/cart/products.asp?grouping—id=19, Accessed on Jun. 24, 2010.
Mator USA Online, Trapezoidal Blades, http://www.martorusa.com/Blades/Trapezoid-Blades?range=1%2C25%2C34, Accessed on Jun. 24, 2010.
U.S. Office Action dated Nov. 9, 2009 for U.S. Appl. No. 12/423,551.
Martor USA Online, Trapezoidal Blades, Saved on Mar. 30, 2004, http://web.archive.org/web/20030308063534/martorusa.com/cart/products.asp?grouping—id=19, Accessed Jun. 24, 2010.
Martor USA Online, Trapezoidal Blades, http:www.martorusa.com/Blades/Trapezoid-Blades?range=1%2C25%2C34, Accessed on Jun. 24, 2010.
U.S. Office Action dated Nov. 12, 2009 for U.S. Appl. No. 11/194,479.
U.S. Trademark Registration No. 2365280, issued Jul. 4, 2000 (2 pages).
Martor IM chat: Alleged Apr. 21, 2009 “Chat With Martor Customer Service” (3 pages).
United Kingdom Search Report issued for Great Britain Patent Application No. 0615280.5, dated Oct. 25, 2006.
Examination Report issued for Great Britain Patent Application No. 0615280.5, dated May 29, 2009.
Related Publications (1)
Number Date Country
20110162212 A1 Jul 2011 US
Continuations (3)
Number Date Country
Parent 12423551 Apr 2009 US
Child 13050662 US
Parent 11194479 Aug 2005 US
Child 12423551 US
Parent 11194448 Aug 2005 US
Child 11194479 US