A desirable characteristic of some high voltage devices, such as x-ray sources, especially portable x-ray sources, is small size. An x-ray source is comprised of an x-ray tube and a power supply. Transformers and a high voltage sensing resistor in the power supply can significantly cause the power supply to be larger than desirable.
An x-ray source can have a high voltage sensing resistor used in a circuit for sensing the tube voltage. The high voltage sensing resistor, due to a very high voltage across the x-ray tube, such as around 10 to 200 kilovolts, can have a very high required resistance, such as around 10 mega ohms to 100 giga ohms. The high voltage sensing resistor can be a surface mount resistor and the surface of the substrate that holds the resistor material can have surface dimensions of around 12 mm by 50 mm in some power supplies. Especially in miniature and portable x-ray tubes, the size of this resistor can be an undesirable limiting factor in reduction of size of a power supply for these x-ray tubes.
X-ray tubes can have a transformer (“filament transformer”) for transferring an alternating current signal from an alternating current (AC) source at low bias voltage to an x-ray tube electron emitter, such as a filament, at a very high direct current (DC) voltage, or bias voltage, such as around 10 to 200 kilovolts. A hot filament, caused by the alternating current, and the high bias voltage of the filament, relative to an x-ray tube anode, results in electrons leaving the filament and propelled to the anode. U.S. Pat. No. 7,839,254, incorporated herein by reference, describes one type of filament transformer.
X-ray tubes can also have a transformer (called a “high voltage transformer” or “HV transformer” herein) for stepping up low voltage AC, such as around 10 volts, to higher voltage AC, such as above 1 kilovolt. This higher voltage AC can be used in a high voltage generator, such as a Cockcroft-Walton multiplier, to generate the very high bias voltage, such as around 10 to 200 kilovolts, of the x-ray tube filament or cathode with respect to the anode. The size of both the high voltage transformer and the filament transformer can be a limiting factor in reduction of the size of the x-ray source.
It has been recognized that it would be advantageous to have a smaller, more compact, high voltage device, such as an x-ray source. The present invention is directed towards a more compact, smaller high voltage device, including smaller, more compact x-ray sources.
In one embodiment, the present invention is directed to a circuit for supplying AC power to a load in a circuit in which there is a large DC voltage differential between an AC power source and the load. Capacitors are used to provide voltage isolation while providing efficient transfer of AC power from the AC power source to the load. The DC voltage differential can be at least about 1 kV. In an x-ray source, these capacitors can replace the filament transformer. This invention satisfies the need for a compact, smaller high voltage device, such as a compact, smaller x-ray source.
The present invention can be used in an x-ray tube in which (1) the load can be an electron emitter which is electrically isolated from an anode, and (2) there exists a very large DC voltage differential between the electron emitter and the anode. AC power supplied to the electron emitter can heat the electron emitter and due to such heating, and the large DC voltage differential between the electron emitter and the anode, electrons can be emitted from the electron emitter and propelled towards the anode.
In another embodiment of the present invention, only one transformer for an electron emitter and a high voltage generator, is needed, by connecting a first alternating current source for the electron emitter or filament in parallel with the input to the high voltage generator thus reducing size and cost by using a the high voltage generator for voltage isolation rather than using a separate transformer for voltage isolation. Thus the capacitors of the high voltage generator provide isolation between the electron emitter or filament, at very high DC voltage, and the alternating current source for the electron emitter or filament, which is at a low DC voltage potential.
In another embodiment of the present invention, two different circuits can utilize the same transformer core, thus reducing size and cost by utilizing one core instead of two. Each can have a different frequency in order to avoid one circuit from interfering with the other circuit. The input circuit for each can have a frequency that is about the same as the resonant frequency of the output circuit.
In another embodiment of the present invention, the high voltage sensing resistor can be disposed directly on the cylinder of the x-ray tube. Thus by having the high voltage sensing resistor directly on the cylinder of the x-ray tube, space required by this resistor is negligible, allowing for a more compact power supply of the x-ray source. An additional possible benefit of the sensing resistor can be improved tube stability due to removal of static charge on the surface of the x-ray tube cylinder that was generated by the electrical field within x-ray tube.
As used in this description and in the appended claims, the following terms are defined
Reference will now be made to the exemplary embodiments illustrated in the drawings, and specific language will be used herein to describe the same. It will nevertheless be understood that no limitation of the scope of the invention is thereby intended. Alterations and further modifications of the inventive features illustrated herein, and additional applications of the principles of the inventions as illustrated herein, which would occur to one skilled in the relevant art and having possession of this disclosure, are to be considered within the scope of the invention.
Capacitor AC Power Coupling Across High DC Voltage Differential
As illustrated in
The circuit 10 for supplying AC power to a load 14 further comprises the load 14 having a first connection 14a and a second connection 14b. The second connection 11b of the first capacitor 11 is connected to the first connection 14a on the load 14 and the second connection 12b of the second capacitor 12 is connected to the second connection 14b on the load 14. The load 14, the first and second connections 14a and 14b on the load 14, the second connection 11b on the first capacitor 11, and the second connection 12b on the second capacitor 12 comprise a second voltage side 23 of the circuit 10.
The first and second capacitors 11, 12 provide voltage isolation between the first and second voltage sides 21, 23 of the circuit 10, respectively. A high voltage DC source 15 can provide at least 1 kV DC voltage differential between the first 21 and second 23 voltage sides of the circuit.
As shown in
The DC voltage differential between the first 21 and second 23 voltage sides of the circuit can be substantially greater than 1 kV. For example the DC voltage differential between the first and second voltage sides 21 and 23 of the circuit 30 can be greater than about 4 kV, greater than about 10 kV, greater than about 20 kV, greater than about 40 kV, or greater than about 60 kV.
The AC power source 13 can transfer at least about 0.1 watt, at least about 0.5 watt, at least about 1 watt, or at least about 10 watts of power to the load 14.
Sometimes a circuit such as the example circuit displayed in
In selected embodiments of the present invention, the capacitance of the first and second capacitors 11 and 12 can be greater than about 10 pF or in the range of about 10 μF to about 1 μF. In selected embodiments of the present invention the alternating current may be supplied to the circuit 10 at a frequency f of at least about 1 MHz, at least about 500 MHz, or at least about 1 GHz.
For example, if the capacitance C is 50 pF and the frequency f is 1 GHz, then the capacitive reactance Xc is about 3.2. In selected embodiments of the present invention, the capacitive reactance Xc of the first capacitor 11 can be in the range of 0.2 to 12 ohms and the capacitive reactance Xc of the second capacitor 12 can be in the range of 0.2 to 12 ohms.
It may be desirable, especially in very high voltage applications, to use more than one capacitor in series. In deciding the number of capacitors in series, manufacturing cost, capacitor cost, and physical size constraints of the circuit may be considered. Accordingly, the first capacitor 11 can comprise at least 2 capacitors connected in series and the second capacitor 12 can comprise at least 2 capacitors connected in series.
In one embodiment, the load 14 in the circuit 10 can be an electron emitter such as a filament in an x-ray tube.
As shown in
A power supply 46 can be electrically coupled to the anode 44, the cathode 42, and the electron emitter 43. The power supply 46 can include an AC power source 13 for supplying AC power to the electron emitter 43 in order to heat the electron emitter 43, as described above and shown in
Thus, the capacitors 11-12 can replace a transformer, such as a filament transformer in an x-ray source. This invention satisfies the need for a compact, smaller high voltage device, such as a compact, smaller x-ray source.
In accordance with another embodiment of the present invention, a method 50 for providing AC power to a load 14 is disclosed, as depicted in the flow chart of
The high voltage DC power source 15 can provide a DC voltage differential between the load 14 and the AC power source 13 that is substantially higher than 1 kV. For example the DC voltage differential can be greater than about 4 kV, greater than about 20 kV, greater than about 40 kV, or greater than about 60 kV.
In various embodiments of the present invention, the power transferred to the load 14 can be at least about 0.1 watt, at least about 0.5 watt, at least about 1 watt, or at least about 10 watts. In various embodiments of the present invention, the AC power source 13 can be capacitively coupled to the load 14 with single capacitors or capacitors in series. The capacitance of the capacitors, or capacitors in series, can be greater than about 10 pF or in the range of about 10 pF to about 1 μF. In embodiments of the present invention the selected frequency may be at least about 1 MHz, at least about 500 MHz, or at least about 1 GHz.
In the above described methods, the AC power coupled to the load 14 can be used to heat the load 14. The load 14 can be an x-ray tube electron emitter 43, such as a filament.
Load Driven by HV Multiplier Capacitors
As illustrated in
The power source 60 further comprises a second alternating current source 64b connected in parallel with the first alternating current source 64a and the first capacitor 61a. The second alternating current source 64b can be configured to operate at a second amplitude or peak voltage of about 100 volts. In one embodiment, the second amplitude can be greater than about 1 kilovolts DC. The second alternating current source 64b can have a bias voltage of 0 so that for example the voltage can alternate between about +100 and −100 volts. The second alternating current source 64b can be configured to be operated at a second frequency. In one embodiment, the second frequency can have a value of between about 10 kilohertz to about 10 megahertz.
The power source 60 further comprises a high voltage generator 67 having two connection points at a low voltage end 62 and two connection points at a high voltage end 63. The high voltage generator 67 can develop a voltage differential between the low voltage end and the high voltage end of greater than about 10 kilovolts. The first alternating current source 64a and the first capacitor 61a and the second alternating current source 64b can be connected in parallel with the two connection points 62 at the low voltage end of the high voltage generator 67.
The power source 60 further comprises a load 66 connected in parallel with the two connection points 63 at the high voltage end of the high voltage generator 67. A second capacitor 61b can be connected in series with a load 66.
In one embodiment, the first frequency can have a value that is at least 3 times greater than the second frequency. In another embodiment, the first frequency can have a value that is at least 10 times greater than the second frequency. It can be desirable to have a very large difference between the first and second frequency. A relatively lower second frequency can result in a high impedance to the alternating current from the second alternating current source 64b at the first capacitor 61a and at the second capacitor 61b. This minimizes any influence from the higher amplitude second alternating current source 64b on the first alternating current source 64a and load 66. A higher first frequency allows the alternating current from the first alternating current source 64a to pass the first capacitor 61a and the second capacitor 61b with smaller voltage drop.
In one embodiment, the second amplitude can have a value that is at least 3 times greater than the first amplitude. In another embodiment, the second amplitude can have a value that is at least 10 times greater than the first amplitude. It can be desirable for the first amplitude to be lower because alternating current from the first alternating current source 64a can be used for heating the x-ray tube filament and a lower amplitude, such as around 10 volts, can be sufficient for this purpose. Also, a lower first amplitude can result in minimal effect on the high voltage generator 67 from the first alternating current source 64a. It can be desirable for the second amplitude to be higher because alternating current from the second alternating current source 64b can be used for generating a high bias voltage through the high voltage generator 67 and a higher amplitude, such as greater than around 100 volts, may be needed for this purpose.
As shown in
As shown in
Shown in
Capacitance of the first and second capacitors 61a and 61b can be chosen by balancing the desirability of higher capacitance for less power loss with lower capacitance for smaller physical size and lower cost. For example, the first capacitor 61a can have a capacitance of between about 10 picofarads to about 10 microfarads and the second capacitor 61b can have a capacitance of between about 10 picofarads to about 10 microfarads.
Multiple Channel Transformer
As illustrated in
A first input circuit 102a can be wrapped 103a at least one time around the single transformer core 101 and configured to carry an alternating current signal at a first frequency F1. A first output circuit 102c comprises a first output winding 103c. The first output winding 103c can be wrapped at least one time around the single transformer core 101.
A second input circuit 102b can be wrapped 103b at least one time around the single transformer core 101 and configured to carry an alternating current signal at a second frequency F2. A second output circuit 102d comprises a second output winding 103d. The second output winding 103d can be wrapped at least one time around the single transformer core 101.
The first output circuit 102c has a resonant frequency which can be the about the same as the first frequency F1. The second output circuit 102d has a resonant frequency which can be about the same as the second frequency F2. Circuit design resulting in substantially different resonant frequencies between the two output circuits 102c-d can result in (1) the first input circuit 102a inducing a current in the first output circuit 102c with negligible inducement of current from the second input circuit 102b, and (2) the second input circuit 102b inducing a current in the second output circuit 102d with negligible inducement of current from the first input circuit 102a. For example, the first frequency F1 can be ten times or more greater than the second frequency F2, F1≧10*F2. The first frequency F1 can be at least 10 to 1000 times greater than the second frequency F2. Alternatively, the second frequency F2 can be ten times or more greater than the first frequency F2, F2≧10*F1. The second frequency F2 can be 10 to 1000 times greater than the first frequency F1. Alternating current sources 104a-b can provide alternating current at the desired frequencies.
In one embodiment, the resonant frequency of the first output circuit 102c can be between about 1 megahertz to about 500 megahertz and the resonant frequency of the second output circuit 102d can be between about 10 kilohertz to about 1 megahertz. In another embodiment, the resonant frequency of the second output circuit 102d can be between about 1 megahertz to about 500 megahertz and the resonant frequency of the first output circuit 102c can be between about 10 kilohertz to about 1 megahertz.
The first output circuit 102c can further comprise a first output circuit capacitor 105c, having a first output capacitance Co1, in parallel with the first output winding 103c. The first output winding 103c can have a first output inductance Lo1. The second output circuit 102d can further comprise a second output circuit capacitor 105d, having a second output capacitance Co2, in parallel with the second output winding 103d. The second output winding 103d can have a second output inductance Lo2. In order to minimize inducement of current in the second output circuit 102d from the first input circuit 102a, and to minimize inducement of current in the first output circuit 102c from the second input circuit 102b, an inverse square root of the product of the first output capacitance C01 and the first output inductance L01 does not equal an inverse square root of the product of the second output capacitance C02 and the second output inductance L02,
The first frequency F1 can equal the inverse of the product of two times π times the square root of the first output inductance Lo1 times the first output capacitance Co1,
The second frequency F2 can equal the inverse of the product of two times π times the square root of the second output inductance Lo2 times the second output capacitance Co2,
The first output circuit 102c can supply power to a load 106. The second output circuit can supply power to a high voltage generator 107. High DC voltage potential from the high voltage generator 107 can supply high DC voltage potential to the alternating current signal at the load 106 on the first output circuit 102c. A resistor 108 can be used in the connection between the high voltage generator 107 and the first output circuit 102c. In this and other embodiments, the high voltage generator 107 can be a Cockcroft-Walton multiplier 80 as shown in
The various embodiments of the multiple channel transformer 100 described previously can be used in an x-ray source 110, as illustrated in
The first output circuit 102c can provide an alternating current signal to the electron emitter 43. The second output circuit 102d can provide alternating current to a high voltage generator 107. The high voltage generator 107 can generate a high DC voltage potential. The high DC voltage potential can be connected to the first output circuit 102c, thus providing a very high DC bias to the filament while also providing an alternating current through the electron emitter 43. The anode 44 can be connected to ground 72.
A voltage differential of at least 10 kilovolts can exist between the anode 44 and the cathode 42. Due to this large voltage differential between the anode 44 and the cathode 42, and due to heat from the alternating current through the electron emitter 43, electrons can be emitted from the electron emitter 43 and propelled towards the anode 44.
High Voltage Sensing Resistor
As illustrated in
A resistance r1 across the first resistor R1 from one end to the other end can be very large. In one embodiment, a resistance r1 across the first resistor R1 from one end to the other end can be at least about 10 mega ohms. In another embodiment, a resistance r1 across the first resistor R1 from one end to the other end can be at least about 1 giga ohm. In another embodiment, a resistance r1 across the first resistor R1 from one end to the other end can be at least about 10 giga ohms. In another embodiment, a resistance r1 across the first resistor R1 from one end to the other end can be at least about 100 giga ohms.
As illustrated in
The first resistor R1 can be any electrically insulative material that will provide the high resistance required for high voltage applications. In one embodiment, the first resistor R1 is a dielectric ink painted on a surface of the insulative cylinder 41. MicroPen Technologies of Honeoye Falls, N.Y. has a technology for applying a thin line of insulative material on the surface of a cylindrical object. An insulative cylinder 41 of an x-ray tube 40 can be turned on a lathe-like tool and the insulative material is painted in a line on the exterior of the insulative cylinder 41.
As shown in
wherein V is a voltage across the x-ray tube 40, V2 is a voltage across the second resistor R2, r1 is a resistance of the first resistor R1, and r2 is a resistance of the second resistor R2.
The second resistor R2 can have a lower resistance r2 than the first resistor R1. In one embodiment, the second resistor R2 can have a resistance r2 of at least 1 kilo ohm less than a resistance r1 of the first resistor R1. In another embodiment, the second resistor R2 can have a resistance r2 of at least 1 mega ohm less than a resistance r1 of the first resistor R1. In one embodiment, the second resistor R2 can have a resistance r2 of less than about 1 mega ohm. In another embodiment, the second resistor R2 can have a resistance r2 of less than about 1 kilo ohm. In another embodiment, the second resistor R2 can have a resistance r2 of less than about 100 ohms.
The first resistor R1 need not wrap around the cylinder but can be disposed in any desired shape on the cylinder, as long as the needed resistance from one end to another is achieved. For example, as shown on x-ray source 130 in
As shown on x-ray source 140 in
In one embodiment, the first resistor R1 and/or the second resistor R2 can comprise beryllium oxide (BeO), also known as beryllia. Beryllium oxide can be beneficial due to its high thermal conductivity, thus providing a more uniform temperature gradient across the resistor.
The second resistor R2 can be connected to ground or any reference voltage at one end and to the first resistor R1 at an opposing end.
A method for sensing voltage across an x-ray tube 40 can comprise:
a) painting insulative material on a surface of an insulative cylinder 41, the insulative material comprising a first resistor R1;
b) connecting the first resistor R1 to a second resistor R2 at one end 125 and to either a cathode 42 or an anode 44 of the insulative cylinder 41 at an opposing end 124; and
c) measuring a voltage ΔV across the second resistor R2; and
d) calculating a voltage V across the x-ray tube 40 by
wherein V is a voltage across the x-ray tube 40, V2 is a voltage across the second resistor, r1 is a resistance of the first resistor, and r2 is a resistance of the second resistor.
U.S. patent application Ser. No. 12/890,325, filed on Sep. 24, 2010 (now U.S. Pat. No. 8,526,574), and U.S. Provisional Patent Application Ser. No. 61/420,401, filed on Dec. 7, 2010, are hereby incorporated herein by reference in their entirety.
It is to be understood that the above-referenced arrangements are only illustrative of the application for the principles of the present invention. Numerous modifications and alternative arrangements can be devised without departing from the spirit and scope of the present invention. While the present invention has been shown in the drawings and fully described above with particularity and detail in connection with what is presently deemed to be the most practical and preferred embodiment(s) of the invention, it will be apparent to those of ordinary skill in the art that numerous modifications can be made without departing from the principles and concepts of the invention as set forth herein.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US2011/044168 | 7/15/2011 | WO | 00 | 6/6/2013 |
Publishing Document | Publishing Date | Country | Kind |
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WO2012/039823 | 3/29/2012 | WO | A |
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Parent | 12890325 | Sep 2010 | US |
Child | 13812102 | US |