The present invention relates to temporary yard signs and, more particularly, to a compact yard sign package reinforced by a U-shaped support bail with legs folded and positioned within the sign panels.
Temporary yard or lawn signs are useful for a wide variety of purposes, such as for political campaigning, indicating availability of property for sale or rent or open houses, announcements of yard or garage sales, giving directions to various events or places, and the like. In the past, temporary signs were often formed of a single panel displaying information on only one side and attached to a sign support, such as a long wooden stake, by staples, nails, or similar fasteners. More recently, two sided signs have been devised which are formed by two sheets stapled together or by a single folded-over sheet with the edges joined, as by staples or tape, or sealed by a hot melt adhesive or other adhesive, creating an inverted pocket to receive a sign support, such as a wire bail. The legs are inserted into the ground to set up the sign at its place of use. Other known sign arrangements include metal or plastic sign frames with insertable sign elements.
When a relatively large number of sign assemblies are sent to a single customer, such as a political campaign office, the sign components can be packaged for shipping in a fairly convenient manner by stacking the signs, bundling the bails, and placing the signs and bails in a carton or on a pallet. The signs and bails may also be simply wrapped with a packaging paper or a film. Often, sign manufacturers, either spontaneously or on request, send a sample sign kit to a prospective sign buyer, such as a worker at a political campaign office. For a prospective sale, it is desirable that the sign components arrive at the customers location in an undamaged condition. Typically, such a sample sign kit 200 (
What is needed is a economical and convenient way to ship a single yard sign kit, or a small number of sign kits, which adequately protects the sign components during shipping.
The present invention provides embodiments of a compact sign package in which portions of legs of a U-shaped wire bail are folded into overlapping, or near overlapping, relation and the bail, thus folded, is positioned between panels of a double paneled sign member. In this manner, the bail reinforces the sign panels and reduces damage thereto during shipping. The recipient of the sign package can separate the bail from the folded sign card, fold the leg portions out straight, and insert a top section of the bail between the panels for display of the sign.
The sign member can be formed by a single unfolded sheet, a single folded sheet, or a pair of separate sheets. The sheets may be left blank or imprinted on one or both sides, as desired by the recipient. In one embodiment of the compact sign package, a sign member or card is formed by a sheet of sign stock which is preprinted with a desired message, graphics, and/or an image. The sheet is folded in half at a fold line to form the sign panels, with ends of the panels opposite the fold line aligned. Side edges of the panels are aligned and joined, as by an adhesive. If the sign stock is of a variety which is coated and impregnated with a suitable polymer, the side edges may be joined by ultrasonic heating of side edge regions to fuse the coating on inside surfaces of the sign panels, as detailed in U.S. Pat. No. 7,101,450 which is incorporated herein by reference. Joining of the side edges of the sign panels forms a bail receiving pocket within the sign member which is sized to receive an upper end of a rectangular, U-shaped wire bail to form a sign assembly. The fold line of the sign member, side edges, and end edges of the sign panels, form a sign perimeter of the sign member.
The bail or wicket includes a straight upper bridge with a pair of elongated legs extending from ends thereof at approximately right angles. In a folded condition of the compact sign package, outer or lower sections of the legs are folded inward into mutual overlapping relation at approximately right angles to inner or upper sections of the legs. In the folded condition, the bail is sized to fit at least mostly within the pocket of the sign member. Preferably, the folded bail is sized to fit entirely within the perimeter of the sign member and, ideally, entirely within the pocket. The bail is formed of a hand bendable material, such as a steel wire, and the radius of the bends of the leg sections is selected to facilitate bending the outer leg sections by hand into approximate alignment with their respective inner leg sections, that is, in approximate parallel relation of the outer legs. The outer leg sections are usually bent to the unfolded condition by a recipient of the sign package, prior to inserting ends of the bail legs into the ground to set up the sign assembly.
The bail in the folded condition is preferably positioned within the pocket of the sign member with the overlapping outer leg sections adjacent the fold line and with the bridge near the end edges of the sign panels. Orientation of the folded bail in this manner prevents ends of the bail from protruding out of the sign member and possible sharp edges of the ends causing injury or damage. In contrast, when the legs are unfolded and the bail is inserted into the sign member to set up the sign assembly, the bridge of the bail is positioned near the fold line of the sign member. To reduce damage to the sign package during shipping, the sign package may be placed in an outer envelope, which may be a paper envelope or an envelope formed of a heat shrink material. The outer envelope also provides a surface to receive shipping labels and the like, including postage if the sign package is mailed. The presence of the folded bail within the sign package reinforces the sign package to thereby further limit damage to the sign member during shipping, as by resisting bending of the sign package. Positioning the bail within the pocket also preserves the appearance of the sign imprint by preventing the bail wire, and especially ends of the bail, from contact with the printed outer surfaces of the sign member. It is also possible to assemble the sign package of the present invention with the bail within the envelope, but not positioned in the pocket. This situation might occur if the sign member is a single unfolded sheet or if the sign member is formed by a pair of unjoined sheets. To better avoid possible damage to the sign imprint by the bail, the bail may be separated from the sign member by a sheet of paper, plastic film, or the like.
The manufacturers of yard and lawn signs periodically hold trade shows to make their products and services known to prospective buyers and to solicit orders for their wares. Manufacturers representatives and marketing personnel often pass out literature and brochures which describe their products and services and may include price lists, turn-around times for orders, and the like. Additionally, the representatives often pass out sample signs to show the configurations and quality of their work. The compact sign package of the present invention are particularly well adapted for passing out as sign samples, since a complete sign kit including a sign member and a usable bail in a folded condition can be provided in a compact package which is convenient for a buyer to carry around the trade show. The bail receiving pocket of the sign member, in an inverted orientation, may also function as a carrier for literature and brochures handed out at the show. An embodiment of the compact sign package is further modified to enhance the convenience of such a sample sign. The modified sign package includes a sign member formed by a folded sheet with side edges joined. Near the end edges of the sign member, aligned hand hold regions of the sign panels are partially punched through the panels and can be cooperatively folded underneath the bridge of the folded bail within the pocket to provide a convenient grip for the sign.
Although the sign assembly of the present invention is usually assembled using the folded wire bail, some locales require that temporary signs be supported by wooden stakes. Also, some sign customers prefer the use of such stakes. An embodiment of the compact sign package is modified for use either with a wire bail, sent as part of the package, or a wooden stake, usually supplied by the recipient. A sign member is formed by a sheet folded at a fold line to form sign panels. Edges of the sign panels may be joined to form a bail receiving pocket. A stake receiving opening is formed near the fold line, such as a linear slit or an arcuate cutout. To set such a sign assembly up, a flat stake is extended through the pocket and through the opening a short distance to clear an end surface of the stake. The sign member can be secured to the stake by one or more staples extending through one or both sign panels and into the stake. The sign assembly can be set up in a desired location by hammering the stake into the ground, with the top end surface of the stake exposed through the opening for striking. Alternatively, the sign member can be stapled or otherwise attached to the stake prior to hammering the sign assembly into the ground. While the side edges of the sign panels are usually joined, it is also preferred by some sign buyers that the sign member be provided with the edges not joined. In such a case, the end user can join any desired portion of the sign panels, as by staples, tape, or the like. The sign package with the stake opening is provided with a bail in the folded condition to give the user the option of using the bail or a stake to support the sign member. The bail in the sign package also reinforces the sign package to reduce the likelihood of damage to the sign member during shipping.
Objects and advantages of this invention will become apparent from the following description taken in conjunction with the accompanying drawings wherein are set forth, by way of illustration and example, certain embodiments of this invention.
The drawings constitute a part of this specification and include exemplary embodiments of the present invention and illustrate various objects and features thereof.
As required, detailed embodiments of the present invention are disclosed herein; however, it is to be understood that the disclosed embodiments are merely exemplary of the invention, which may be embodied in various forms. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a basis for the claims and as a representative basis for teaching one skilled in the art to variously employ the present invention in virtually any appropriately detailed structure.
Referring to the drawing in more detail, the reference numeral 1 generally designates an embodiment of a compact sign package reinforced by a folded bail according to the present invention. The sign package 1 generally includes a sign member 2 and a sign support bail 3. Within the sign package 1, portions of legs 4 of the bail 3 are folded to reduce the size of the bail and the resulting package when combined with the sign member 2. In general, the sign package 1 is greatly reduced in size and weight compared to the conventional type of sign package 200 shown in
Referring to
A particularly suitable sign stock for the sheet 10 is so-called milk carton stock which is usually coated on both sides with a fusible resin or polymer such as polyethylene. The polymer also impregnates the paper-like base stock. Sign stock suitable for the yard signs may have a thickness ranging from about 0.015 to 0.025 inch (0.38 to 0.64 mm). Side edge regions 20 of the sign panels 14 formed of the polymer coated stock can be joined by fusing the coating along the side edge regions 20 on inside surfaces of the sign panels 14, as by ultrasonic or other types of heating. The polymer coating may be about 0.5 mil (0.0127 mm) on outer surfaces of the panels 14, for adequate weathering characteristics, and about 0.875 mil (0.0222 mm) on the inner surfaces to facilitate fusing to join the side edge regions 20. Further details forming signs in this manner can be found in the previously referenced U.S. Pat. No. 7,101,450.
While the sign package 1 is described in connection with a sign member 2 formed of a folded sheet 10 of polymer coated and impregnated card stock, it is also foreseen that the sign member 2 could alternatively be formed of a single unfolded sheet of a coated or uncoated paper material, a pair of such sheets, one or two sheets of a stiff polymer material, various kinds of laminates, an extruded corrugated polymer material such as Coroplast (trademark of Coroplast, Inc., www.coroplast.com) or the like, or combinations of such materials. The sign member 2 may also be formed of a flexible polymer film, as described in more detail below.
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It should be noted in
As shown in
The sign package 1 may include an outer envelope 56 to protect the sign package during shipping. The envelope 56 may be a plastic film, as illustrated in
Referring to
While some embodiments of the sign member 2 are formed of various kinds of relatively stiff card stock, it is also foreseen that the sign member 2 could be formed of one of various kinds of flexible plastic films, such as polyethylene, polypropylene, polyvinyl chloride (PVC), polyolefin, cellophane, acetate, nylon, or a spunbonded olefin such as Tyvek (DuPont brand) or composites including such films. Such films can be preprinted with images and/or lettered messages for various purposes.
In some areas, it is preferred to support temporary signs using wooden stakes. For such usage, the present invention provides a sign package 120 suitable for use with such a stake. The sign package 120 includes a sign member 122 formed by a rectangular sheet folded at a fold line 124 to form a pair of sign panels 126. The illustrated sign member 122 does not have side edge regions near side edges 128 joined, although it is foreseen that the side edge regions could be joined in a manner as described above. The sign member 122 is provided with an opening 130 near the fold line 124. The opening 130 may simply be a slit that is cut when the fold line 124 is scored into the sheet forming the sign member 122 or may be a cutout, such as an arcuate cutout. When the sign package 120 is assembled, a stake 132 is extended between the sign panels 126 and through the opening 130 to expose a top end surface 134 of the stake. A typical stake 132 has a 0.625 by 1.5 inch cross section (1.59 by 3.81 cm) and approximately 4 feet long (1.22 m) and has an angled or otherwise sharpened lower end 136 to facilitate hammering the stake into the ground.
The sign member 122 can be secured to the stake 132, as by one or more staples 136 extending through the sign panels 126 and into the stake 132. Alternatively, the sign member 122 can be secured to the stake 132 by tape or the like. Exposure of the end surface 134 of the stake 132 allows the stake to be hammered into the ground without marring the sign member 122. Alternatively, the stake 132 can be hammered into the ground and the sign member 122 secured to the erected stake. When a stake 132 is intended to be used to support the sign member 122, the stake is typically supplied by the end user of the sign package 120. The sign package 120 may be provided with a folded bail (not shown) similar to the bail 3 to reinforce the package during shipping. The end user then has the option of using the bail or a stake 132 to support the sign member 122.
It is to be understood that while certain forms of the present invention have been illustrated and described herein, it is not to be limited to the specific forms or arrangement of parts described and shown.