The present invention generally relates to a packaging system useful for packing food products and more particularly relates to a packaging system comprising a container for holding roast and ground coffee, a first overcap, and a second overcap that defines an enclosure region for delivering a sample package of roast and ground coffee.
Packaging systems such as coffee containers, and in more particular plastic coffee containers such as those described in U.S. Pat. No. 7,169,418, assigned to The Procter & Gamble Company, are being used more and more to deliver coffee to consumers. With the increase of coffee sold to consumers in plastic containers, it has been identified that ways exist to deliver consumers different flavors or blends of roast and ground coffee in addition to the standard purchased package. Thus, smaller packages of different flavors or blends (including new flavors and blends that are just newly being introduced into the marketplace) are often sold to a consumer. Smaller packages, among other things, allow a consumer to either try a different flavor or blend that they have not tried before or allow a coffee manufacturer to introduce a new flavor or blend on a much smaller scale. To facilitate consumers trying different or new flavors or blends, coffee manufacturers would like to introduce different or new flavors or blends on a smaller scale and without making the consumer actually purchase an entirely separate package of coffee, whether it is a small package or a large package. In addition, some coffee drinkers are well known to be loyal to a specific or particular flavor or blend, and thus it has been increasingly difficult for coffee manufacturers to have these loyal coffee drinkers test or try different or new flavors or blends of roast and ground coffee.
Furthermore, designs currently in the marketplace present problems for both the consumer and the manufacturer or shipper. Some designs include a wrap that attaches smaller packages of products to the outside of containers, for example, a plastic wrap attaches a bag of product on the side of a round canister. These designs present a packaging problem for the manufacturer as they are a burden to the normal packaging procedure. Further, designs such as these present shipping problems as they are not a uniform package. Then, when the design reaches the consumer, it has been found to be a nuisance, and can even be difficult, to remove the wrap in order to use the smaller package.
Thus, a need exists to introduce new flavors or blends to coffee drinkers, including loyal coffee drinkers, as well as to include different flavors or blends than what a coffee drinker normally purchases.
To address the current needs, the present invention contemplates a packaging system for roast and ground coffee.
In one embodiment, a packaging system is provided comprising a container having a closed bottom, an open top, and a body therebetween, the bottom, top, and body defining an interior volume wherein a first food product is enclosed, the body defining a perimeter about the open top. A first overcap configured to be operatively engaged to the perimeter of the body about the open top, wherein the first overcap has a perimeter, is also provided. The packaging system further comprises a second overcap configured to be operatively engaged to the perimeter of the first overcap and that which defines an enclosure region. An enclosed package having a sample food product enclosed therein can be enclosed within the enclosure region. Further, multiple packages of all types of food products can also be enclosed within the enclosure region.
In another embodiment, a method of delivering a sample food product is provided. The method comprises providing a packaging system comprising a container having a bottom, an open top, and a body therebetween, wherein the bottom, top, and body define an interior volume for housing a first food product, and wherein the body defines a first perimeter about the top; providing a first overcap having a second perimeter, the first overcap operatively engaged to the first perimeter; providing a second overcap, the second overcap operatively engaged to the second perimeter and defining an enclosure region; and providing a package of the sample food product within the enclosure region.
In yet another embodiment, a packaging system is provided. The packaging system comprises a container having a closed bottom, an open top, and a body therebetween, the bottom, top, and body defining an interior volume wherein a first food product is enclosed, the body defining a first perimeter about the open top; a first overcap configured to be operatively engaged to the first perimeter, and wherein the first overcap has a second perimeter; a second overcap configured to be operatively engaged to the second perimeter of the first overcap and defining an enclosure region; and a utensil for use with the first food product can be enclosed within the enclosure region.
Numerous advantages and additional aspects of the present invention will be apparent from the description of the preferred embodiments and drawings that follow.
While this specification includes a description of the present invention and concludes with claims that define the invention, it is believed that both will be better understood by reference to the drawings wherein:
All documents cited herein are incorporated by reference in their entirety. The citation of any document is not to be construed as an admission that it is prior art with respect to the present invention.
The invention herein will generally be described in terms of a packaging system for a food product. Further, while roast and ground coffee is disclosed as being the seminal food product related to the present invention, it should be understood that any type of food product is within the scope of this invention.
In general, one embodiment of the present invention is related to a packaging system comprising a container for holding a food item, such as roast and ground coffee, a first overcap, and a second overcap. The first overcap is configured to be operatively engaged to the perimeter of the container. The second overcap is configured to be operatively engaged to the perimeter of the first overcap and defines an enclosure region. The enclosure region is configured to enclose a package, such as a sample package of roast and ground coffee. Furthermore, a method of delivering a sample food product is disclosed. The method comprises providing a packaging system as described hereinabove and providing a package of the sample food product within the enclosure region. Other aspects of embodiments of the present invention will be described hereinafter.
One embodiment of the present invention includes a container, a first overcap, and a second overcap. The container is configured for housing roast and ground coffee. The first overcap can be configured to be secured to the container for covering and keeping fresh the roast and ground coffee inside the container. The second overcap can be designed to be secured to the first overcap. Thus, an enclosure region is formed and defined by the interior volume between the first overcap and the second overcap. This enclosure region, or compartment, can be used for housing a sample product. The sample product could be a small package of a flavor or blend of roast and ground coffee that is different from the flavor or blend of the roast and ground coffee inside the container. Thus, this sample product provides a consumer the opportunity to try sample-sized products in different varieties or new or specialty products. In some embodiments, the second overcap is made of a transparent or translucent thermoformed plastic material, such as a thermoplastic polymer, for example polyethylene terephthalate.
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Closure 18 can be sealed to container 11 along a rim or protuberance 17 of container 11. Methods of sealing include a heat sealing method incorporating a hot metal plate applying pressure and heat through the closure material and the container rim, causing a fused bond. The peel strength achieved is generally a result of the applied pressure, temperature, and dwell time of the sealing process. However, it should be known to one skilled in the art that other types of seals and seal methods could be used to achieve a bond with sufficient and effective seal strength, including, but not limited to, a plurality of annular sealing beads disposed on rim 17.
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Dome portion 31 can be generally designed with a curvature, and hence height, to accommodate for an outward displacement of closure 18 from container 11 as a packaged product, such as roast and ground coffee, off gases. The amount of curvature needed in dome portion 31 can be mathematically determined as a prediction of displacement of closure 18. As a non-limiting example, a nominal height of dome portion 31 can be 0.242 inches (0.61 cm) with an internal pressure on closure 18 of 15 millibars for a nominal 6-inch (15.25 cm) diameter overcap. Further, the dome portion 31 is also generally displaceable beyond its original height as internal pressure rises in container 11, causing closure 18 to rise prior to the release of any off gas by one-way valve 20. While dome portion 31 has been described as designed with a curvature, other embodiments are envisioned that do not have a curvature. A simple flat design could also be appropriate.
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Additionally, the inside edge 34 of rib 33 can effectively prevent the pollution of protuberance 17, with or without closure 18 in place, thereby providing a better seal. As pressure within container 11 builds due to off gas from the product within, dome portion 31 of overcap 30 deflects outward. This outward deflection causes the inside edge 34 of rib 33 to migrate toward the center of container 11 along protuberance 17. This inward movement results in a transfer of force through rib 33 to an inward force on skirt portion 32 to be applied to container wall 14 and the outer portion of protuberance 17, resulting in a strengthened seal. Additionally, significant deflections of dome 31 due to pressurization of closure 18 causes the inside edge 34 to dislocate from protuberance 17 allowing any vented off gas to escape passed protuberance 17 to the outside of overcap 30. This design alleviates the need for a vent in overcap 30.
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Second overcap 90 of embodiments of the present invention can be manufactured from a plastic with a low flexural modulus, for example, linear low-density polyethylene (LLDPE), low-density polyethylene (LDPE), high-density polyethylene (HDPE), polyethylene (PE), polypropylene (PP), linear low-density polyethylene (LLDPE), polycarbonate, polyethylene terephthalate (PET), polystyrene, polyvinyl chloride (PVC), copolymers thereof, and combinations thereof. These types of plastics allows for a second overcap 90 that has a high degree of flexibility yet can still provide sufficient rigidity to allow stacking of successive containers. By using a second overcap 90, mechanical application during packaging as well as re-application of second overcap 90 to first overcap 30b after opening by the consumer is facilitated.
As detailed in the accompanying FIGS. and described hereinabove, an enclosure region has been described. This enclosure region can be used for the housing of packages of roast and ground coffee. Generally, sample packages, for example small bags, of roast and ground coffee can be included inside the enclosure region. These packages of roast and ground coffee can be in many different types of flavors and blends, including, for example, Folgers® brand Classic Roast, Special Roast, Classic Roast Half Caff, Columbian, Breakfast Blend, French Roast, Gourmet Supreme, Simply Smooth, Folgers Flavors, which includes chocolate silk, French vanilla, cinnamon swirl, and hazelnut, decaf, Gourmet Selections, which includes bistro blend, crème brulee, lively Columbian, morning café, caramel drizzle, hazelnut crème, chocolate truffle, vanilla biscotti, espresso roast, and combinations thereof. These are meant to be non-limiting examples of different types and flavors of roast and ground coffee, but it is to be understood that any flavor or blend of coffee can be included and is within the scope of the present invention. In some embodiments, a package of the sample roast and ground coffee can be selected to be of a different flavor or blend than the flavor or blend that is housed inside the container of the packaging system. In these embodiments, the consumer then has purchased two differing roast and ground coffees, one inside the container of one flavor or blend, and a second inside the enclosure region in a sample package of another flavor or blend. Thus, a combination of flavors or blends of roast and ground coffees can be provided. Further, the sample package can include writing, labeling, designs, branding materials, and general information related to the flavor or blend of coffee that it contains.
Furthermore, it is within the scope of this invention that more than one sample package of roast and ground coffee can be included within the enclosure region of the packaging system. Thus, the container can contain a first flavor or blend of roast and ground coffee, a first sample package can include a second flavor or blend of roast and ground coffee, and a second sample package can include a third flavor or blend of roast and ground coffee. Therefore, in these embodiments, at least three flavors or blends of roast and ground coffee can then be provided to a consumer. Further, it is contemplated that any number of sample packages can be included within the enclosure region for delivering multiple flavors or blends of roast and ground coffee to a consumer.
Additionally, articles of commerce other than packages of roast and ground coffee can be included within the enclosure region. In one embodiment, a utensil can be housed within the enclosure region. The utensil can be a measuring scoop for scooping and measuring an amount of roast and ground coffee. Other articles of commerce can be included in the enclosure region that relate to roast and ground coffee, including measuring spoons and additives for coffee such as cream, sugar, sugar substitutes, etc.
The second overcap in many embodiments of the present invention can come in a variety of colors or can be translucent, transparent, or opaque. In at least one embodiment, the second overcap can be transparent. A transparent second overcap facilitates the consumer being able to see the sample package and being able to read the print or design of the sample package, which can include writing, labeling, designs, branding materials, and general information related to the roast and ground coffee contained therein, including the flavor or blend. Thus, with a transparent second overcap, the consumer can read the label of the sample package, which can include the specific flavor or blend contained therein, and can choose which container of roast and coffee ground they want to purchase based oil the flavor or blend of the roast and ground coffee inside the sample package. Thus, a consumer can mix and match flavors and blends based on their desired selection.
A method is also disclosed. One method can include delivering an article of commerce, comprising: providing a packaging system comprising a container having a bottom, an open top, and a body therebetween, wherein the bottom, top, and body define an interior volume for housing a first food product, and wherein the body defines a first perimeter about the top; providing a first overcap having a second perimeter, the first overcap configured to operatively engage the first perimeter; providing a second overcap, the second overcap configured to operatively engage the second perimeter of the first overcap, and wherein the second overcap defines an enclosure region; providing the article of commerce within the enclosure region.
Further methods can include displaying packaging systems in accordance with the present invention on store shelves. When on a store shelf, it is envisioned that a first packaging system can be placed next to a second packaging system. The first packaging system can be of a type as described hereinabove, and including an enclosure region, and can include roast and ground coffee of a first main flavor or blend in its container. The first packaging system can further include a sample package of roast and ground coffee of a second flavor or blend in the enclosure region. This sample package would be a sample package for a consumer. The second packaging system, which is placed next to the first packaging system, can be of a type as described hereinabove, and including an enclosure region, and can include roast and ground coffee of the first main flavor or blend in its container. The second packaging system can further include a sample package of roast and ground coffee of a third flavor or blend in the enclosure region. This sample package would also be a sample package for a consumer. Thus, on the store shelf would be a first packaging system of a first main flavor or blend next to a second packaging system of the same first main flavor or blend. However, the first packaging system would also have a sample package of a second flavor or blend while the second packaging system would have a sample package of a third flavor or blend. Thus, a consumer of the first main flavor or blend would have a choice of which flavor or blend of sample package of roast and ground coffee that he or she wants to purchase. Therefore, this arrangement on a store shelf gives the consumer more variety in choosing their main flavor or blend of roast and ground coffee since they can further choose the type of sample package that is packaged with the main flavor or blend. It should further be understood that the packaging systems can be placed next to, adjacent to, near, or anywhere within the store. It should also be further understood that more than one type of main flavor or blend is envisioned, and more than two types of sample flavors or blends are envisioned and can be positioned in any arrangement on store shelves. Further, multiple sizes of packaging systems and sample packages can be used as well.
It is further envisioned that distribution systems and methods by the manufacturer can be developed with respect to the roast and ground coffee samples. For example, it may be known that a certain store prefers a certain combination of main flavors or blends and sample flavors or blends. Thus, distributions networks can be formed such that certain stores receive and display on shelves certain combinations of main flavors or blends with sample flavors or blends.
With respect to manufacturing, container 11, as shown in
While particular embodiments of the present invention have been illustrated and described, it would be obvious to those skilled in the art that various other changes and modifications can be made without departing from the spirit and scope of the invention. It is therefore intended to cover in the appended claims all such changes and modifications that are within the scope of this invention.