Compensation loop device for a web and its operation

Abstract

Web compensation loop device for a web of flexible laser printing paper positioned between a paper supply for supplying paper from a box containing the web in a folded condition or from a reel to a variable speed laser printer. Paper is fed to the printer and to compensate for intermittent operation of the laser printer, a support is provided for supporting and moving the web from the box or the paper roll and positioned between the paper storage and supply unit and the printer for supporting one end of the web, the other end of the web being supported by the printer as the paper moves towards the printer while supporting the web therebetween. The web forms a compensation loop between the printer and the web support as the paper forming the web leaves the support and enters the printer. A roller moves the web from the support to the printer and a variable speed motor, responsive to the intermittent operation of the printer and the web compensation loop drives the web moving roller. A detector is provided proximate to the web for transmitting rays to the web and responsive to reflection of the rays from the web for detecting the presence of a predetermined length of the compensation loop and is coupled with the variable speed motor for controlling the speed thereof to provide a feed of the paper in accordance with the intermittent operation of the printer.

Description

BACKGROUND OF THE INVENTION

The present invention relates to a device for generating a compensation loop on a web that is sent to graphic machines, such as printers.

DESCRIPTION OF RELATED ART

In the graphic industry, there is often a problem of providing a continuous web of printing paper coming from a supply, such as a reel or a box containing the web in a folded configuration, to a printer, wherein the printer may work in an intermittent way, while the web, even though it does not have to arrive in a continuous manner and at a constant rate to the printer, however it cannot be suddenly started or stopped in its running because it can be torn or jamed in an excessive quantity at the printer input, where sliding problems might arise.

Therefore, it is an object of the present invention to provide a device generating a loop in a web feeding a graphic machine, for compensating the intermittent operation of the graphic machine, because sometimes the web is not required and sometimes there is a strong necessity therefor.

Another object is to provide a signal capable of detecting the formation of a loop in a web at the input of the graphic machine. Another object is to stop the web letting in to the graphic machine when a loop formed in the device exceeds a first prefixed length and to start it again when the loop is shorter than a second prefixed length (that is its length is too short).

A further object is to prevent the paper from being spoiled by causing stopping or starting of the movement of the web to take place in gradual way.

A known method to signal an excessive shortening or lengthening of the loop is to employ very sensitive microswitches respectively connected both to a tray whereon the loop bottom can lay and to a short rod that can be lifted from the loop when the loop is shortening too much. The microswitches operate a motor controlling the entrance of the web to the graphic machine.

This method has the disadvantage of requiring very sensitive microswitches and consequently, the machine is readily disturbed by vibrations typical of these kinds of machine. Moreover very weak microswitches can fail very often loosing their operation and therefore the control of the web loop with consequences that can be easily understood.

Another method uses proximity detectors such as capacity detectors by which the capacity variation of an electrode as caused by the presence of an insulating material such as a web is sensed. These kind of detectors have a good strength and are relatively insensitive to vibrations, but they have a drawback of requiring frequent adjustments when the web composition changes or the environmental conditions changes the moisture content of the web.

SUMMARY OF THE INVENTION

Shortly stated, the device of the present invention consists of a frame put between a storage or supply for paper to be printed and a graphic machine, such as a printer. The frame is provided with at least one roller driving a web that comes into the graphic machine after having formed a compensation loop. The roller is driven by a motor, the turning on of which depends on the detection of a prefixed length of the loop by a web presence detector. Particularly, the frame includes two rollers, one of which is idle and is used to take the web around another driving roller in turn driven by the motor (32) and helped in driving the web by counter-rollers which press the web against the roller. According to a preferred embodiment of the present invention, the loop of the web is supported upstream by one driving roller and downstream by another driving roller that is part of the graphic machine receiving the web.

According to another preferred embodiment, the web presence detector is composed of a lamp and a photodetector assembly by which the presence of the loop of the web in its proximity through the light reflected by the web is detected.

According to the last mentioned preferred embodiment, the photedector, which detects the presence of the loop of the web, has a digital output, indicating the absence or the presence of the loop without considering small variations of the reflected light. Moreover, the photodector is equipped with an electronic circuit having a narrow hysteresis loop the output of which changes in a clear cut way as much as possible and without uncerntainty from a high state to a low state respectively corresponding to the absence or presence of the web.

Particularly, the electronic circuit includes a voltage comparator comparing the output of the photodetetor with a voltage prefixed by a voltage regulator setting the electronic circuit to change its state at a prefixed distance between the photodetector and the loop of the web giving place to a predetermined reflected light intensity.

In addition, in order to obtain a gradual acceleration up to a maximum speed of the motor of the driving roller and a gradual deceleration to a complete stop of the motor, the voltage comparator is followed by a ramp generator circuit by which the speed of said motor is adjusted varying it from a zero to a maximum value and back from the maximum value to zero in preset times permitting accelerations and decelerations of the motor in order not to spoil the paper web.

The features and the advantages of the present invention will be better appreciated from the following description of an embodiment referred to the accompanying drawings, wherein:

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a partial perspective view of the compensation device according to the present invention,

FIG. 2 is a side cutaway projection view of the device shown in FIG. 1;

FIGS. 3 shows a simplified electronic circuit connecting a loop presence photodector with an electric motor for advancing a web.

DESCRIPTION OF THE PREFERRED EMBODIMENTS

Referring to the drawing, and particularly to FIGS. 1 and 2, it can be seen that a compensation loop device 10 according to the present invention includes a frame 12 comprising two first vertical struts 14 and 16, two longitudinal horizontal members 18 and 20 attached to the base of the struts 14 and 16, two shorter vertical struts 22 and 24 and a cross member 26 connecting the shorter struts at their top. The two first vertical struts 14 and 16 support, in the lower part, a first roller 28 which is an idle roller and in the upper part, a second roller 30 which is a driven roller driven by an electric motor 32 by suitable means such as a belt 34. Supporting counter-rollers 36a, 36b, 36c, keep pressed, by means of a paper device 37, a web 38 against a second roller 30 after it has passed around the idle or first roller 28, the web 28 coming from a paper storage, such as a reel or a box (not shown).

The web 38 after coming down from the roller 30 forms a loop 40 which during the operation can take positions 40a and 40b (see FIG. 2) and then comes up to another roller 42 fixed by brackets, such as a bracket 44 to the body (46) of a graphic machine.

The proper shape of the loop 40 is detected by a proximity detector consisting of a lamp or light emitter 50 and of a photodector 52, sensing a light ray emitted by the lamp 50 and reflected or diffused by the loop 40 of the web 38 that is running in the direction of the arrows 54 and 56 (see FIG. 2).

The upper ends of the struts 14 and 16 are joined by a bridge 57, supporting the motor 32 and the device 37 by which the counterrollers 36a, 36b, 36c are placed against the roller 30 and one of the struts has a housing 58 for controlling circuits for the web 38 provided with knobs and displays 59a, 59b and 59c.

An electronic circuit for detecting the loop 40, as shown in FIG. 3, includes a phototransistor 62 connected by a load resistor 64 to a continuous input voltage +V.sub.R and by a coupling resistor 66 to a not inverting input of a voltage comparator circuit 68 that through a feedback resistor 70, whose value can be determined by a person skilled in the art, has a narrow hysteresis loop to promote a clear cut and definite change of its input state. The inverting input of the voltage comparator 68 is connected through a coupling resistor 72 to a potentiometer 74 whose adjustment influences the sensitiveness of the circuit 60 and therefore the distance between the loop 40 and the proximity detector 48 causing the state change at the output of the comparator 68.

The output of the comparator 68 is connected to an input of a ramp generation 76 that upon receiving at its input either an upwardly or a downwardly stepping signal for transforming the signal at the output in a ramp signal extending the time duration of its step variation. The ramp signal is taken to a second input by a feedback connection 78 to give linearity thereto and it is applied to an input of a driving amplifier 80 the purpose of which is to drive to an electric motor, such as the motor 32, having a speed proportional to an applied voltage.

DESCRIPTION OF OPERATION

The operation of the present invention is as follows: a web 38 to be printed, is drawn from a storage and is passed around the rollers 28 and 30 of the frame 12 and then, after having formed the loop 40, comes to a roller 42 of the graphic machine.

The motor 32 rotates at its maximum speed driving the roller 30 and thus the web 38, the loop of which takes the positions 40, 40a, 40b. While the loop goes from the position 40 to the position 40b, the light reflected from the emitter 50 to the photodetector 52 changes from an intensity almost zero to an increasing intensity, making the phototransistor of FIG. 3 more and more conductive until its collector voltage gets down to a value at which it commutates the output of the voltage comparator 68 from its high value to the low one. At that point the ramp detector 76 initiaties a descending ramp at its output causing the motor 32 to gradually decelerate or slow down until it stops. Once the motor 32, is stopped the roller 42 keeps on drawing the web 48 in such a way that its loop goes from the position 40b to the position 40 where the lacking of light impinging onto the photodetector 52 restores a high voltage at the output of the voltage generator 68 and a gradual return of high voltage according to a rising ramp at the output of the ramp generator 76. This in turn causes the motor to gradually accelerate or speed up again which, in turn, causes the web 38 to form again the loop passing from the position 40 to the position 40b and the operating cycle of the motor 32 is repeated.

If for any reason the graphic machine stops, the web 38 whould never be drawn by the roller 42 and the loop would quickly extend below the position 40b causing the motor 32 to stop according to the characteristics of the ramp of the generator 76, thus ensuring the same web to stop gently. In the same way, the raising of the loop above the position 40 would cause the motor 32 to operate according to the characteristics of the ramp ensuring the restarting of the web 38 without being torn.

The hereinabove described embodiment is a preferred and not a limitating form of the present invention, and it is obvious that changes and substitutions with functionally equivalent elements for one or more components of the described device will lead to embodiments to be considered all within the scope of the invention.

For example, the ramp circuit 38 could be substituted for by a stepping function generator or by a microprocessor providing a series of numerical data that is able to provide gradual acceleration and deceleration control for the motor 32.

Claims

1. A web compensation loop device for a web of flexible laser printing paper supplied from a paper supply for supplying laser printing paper to a laser printer having a variable printing speed to compensate for intermittent operation of the laser printer as a result of the variable printing speed thereof, comprising:

web supporting and moving means for supporting and moving said web between said paper supply and said laser printer for supporting one end of said web, said printer including means supporting another end of said web, said web supporting and moving means including means to move the paper in a direction from said paper supply to said laser printer and for supporting said web therebetween, and said web forming a freely-hanging compensation loop between said printer and said web supporting and moving means as the paper forming the web leaves said web means and enters into said printer, said printer having said intermittent operation requiring an intermittent rate of feed thereto:

moving means including roller means for driving the web to control the size of said compensation loop prior to entry of the web into said printer with said compensation loop supported between said web supporting and moving means and said printer;

variable speed operative motor means carried by means for driving said roller means in response to the intermittent operation of said printer;

a single detector assembly proximate to said web for transmitting rays thereto and responsive to reflections of the rays therefrom for detecting the presence of a predetermined length of said compensation loop and coupled with said variable speed operative motor means for controlling the speed thereof to provide a feed of the paper in accordance with the intermittent operation of said printer;

said single detector assembly being positioned between said laser printer and said web supporting and moving means and comprising a single lamp for projecting light onto the loop of said web and a single photodetector responsive solely to the light projected from said single lamp for detecting the presence in its proximity of the loop of the web by detecting said presence solely through the light reflected by the web itself, said photodetector including a digital output responsive to detecting the absence or presence of said loop without considering small variations of said reflected light;

an electronic circuit for said photodetector comprising comparator means for producing a prefixed voltage for influencing the sensitivity of said electronic circuit;

voltage comparator means for comparing the output of said photodetector with said prefixed voltage, for setting said electronic circuit to change its state at a prefixed distance between said photodetector and said compensation loop giving place to a predetermined reflected light intensity;

a driver roller for said laser printer; and

ramp generator circuit means for adjusting the speed of said motor means in order to obtain a gradual acceleration up to the maximum speed of said motor means for said roller means and a gradual deceleration to a minimum speed of said motor means;

said voltage comparator means being followed by said ramp generator circuit means for varying the speed of said motor means from a minimum value to a maximum value and back from the maximum value to the minimum value in prefixed times permitting accelerations and decelerations of said motor means such as not to spoil the web.

2. The compensation loop according to claim 1, wherein said loop has a shape detected by said single detector assembly.

3. The web compensation loop device according to claim 1, wherein said roller means comprises:

a plurality of rollers, including a driver roller, counter-rollers and an idle roller, said idle roller serving to move said web around said driver roller, and said counter-rollers being associated with said driver roller for pressing said web there-against for helping in driving said driver roller for moving said web;

said motor means being coupled with said driver roller for controlling the rotation thereof in response to the intermittent operation of said printer.

4. The compensation loop device according to claim 3, wherein said electronic circuit produces an output which changes from a high state to a low state, respectively, corresponding to the absence or the presence of said compensation loop.

5. The compensation loop device according to claim 1, wherein said electronic circuit has a narrow hysteresis loop, the output of which changes from a high state to a low state, respectively, corresponding to the absence or the presence of said compensation loop.

6. A web compensation loop device for a web of flexible laser printing paper supplied from a paper supply proximate to a laser printer having a variable printing speed to compensate for intermittent operation of the laser printer as a result of the variable printing speed thereof, comprising:

web supporting and moving means for supporting and moving said web positioned between said paper supply and said printer for supporting one end of said web, said printer including means supporting another end of said web, said web supporting and moving means including means to move the paper in a direction from said paper supply reel to said laser printer and for supporting said web therebetween, and said web forming a freely-hanging compensation loop between said printer and said web supporting and moving means as the paper leaves said web means and enters into said printer, said printer having an intermittent operation requiring an intermittent rate of feed of the paper to the printer;

moving means including roller means for driving the web towards said printer and responsive to positions of said compensation loop between said printer and said web supporting and moving means;

variable speed operative motor means carried by means for driving said roller means in response to the intermittent operation of said printer; and

a single detector proximate to said web for transmitting rays thereto from a single source and responsive to reflections of the rays therefrom for detecting the presence of a predetermined length of said compensation loop and coupled with said variable speed operative motor means for controlling the speed thereof to provide a feed of the paper in accordance with the intermittent operation of said printer;

an electronic circuit for said single detector comprising comparator means for producing a prefixed voltage for influencing the sensitivity of said electronic circuit;

voltage comparator means for comparing the output of said single detector with said prefixed voltage, for setting said electronic circuit to change its state at a prefixed distance between a photodetector and compensation loop giving place to a predetermined reflected light intensity; and

ramp generator circuit means for adjusting the speed of said motor means in order to obtain a gradual acceleration up to the maximum speed of said motor means for said roller means for said web and a gradual deceleration to a minimum speed of said motor means;

said voltage comparator means being followed by said ramp generator circuit means for varying the speed of said motor means from a minimum value to a maximum value and back from the maximum value to the minimum value in prefixed times permitting accelerations and decelerations of said motor means such as not to spoil the web.

7. The compensation loop device according to claim 6, wherein said single detector comprises a single lamp for projecting light onto the compensation loop and a single photodetector for detecting the presence in its proximity of the loop.

8. The compensation loop device according to claim 6, wherein said single detector positioned between said laser printer and said web supporting means comprises a single lamp for projecting light onto the compensation loop and a single photodetector assembly for detecting the presence in its proximity of the loop of the web by detecting said presence through the light reflected by the web itself transmitted to said web from said single lamp, said single photodetector including a digital output responsive to detecting the absence or presence of said loop without considering small variations of said reflected light.

9. The compensation loop according to claim 6, wherein the output of said photodetector changes from one state to another corresponding to the absence or presence of said loop.

10. The web compensation loop device according to claim 6, wherein said roller means comprises:

a plurality of rollers, including a driver roller, counter-rollers and an idle roller, said idle roller serving to take said web around said driver roller, and said counter-rollers being associated with said driver roller for pressing said web there-against for helping in driving said driver roller for moving said web;

said motor means being coupled with said driver roller for controlling the rotation thereof in response to the intermittent operation of said printing machine.

11. The compensation loop device according to claim 6, wherein said loop has a shape directly detected by said single detector in response to rays transmitted from said single source.

12. A web compensation loop device for a web of flexible laser printing paper supplied from a paper supply for supplying laser printing paper to a laser printer having a variable printing speed to compensate for intermittent operation of the laser printer as a result of the variable printing speed of the laser printer, comprising:

web supporting and moving means for supporting and moving said web between said paper supply and said laser printer fur supporting solely one end of said web, said printer including means for supporting solely another end of said web whereby the web of the laser printing paper between said ends is free of any support and freely hanging, said web supporting and moving means including means to move the paper in a direction from said paper supply to said laser printer and for supporting said web therebetween, and said web forming a freely-hanging compensation loop between said printer and said web means as the paper forming the web leaves said web supporting and moving means and enters into said printer, said printer having said intermittent operation requiring an intermittent rate of feed thereto;

moving means including roller means for driving the web towards said printer;

variable speed operative motor means carried by said means for moving said roller means in response to the intermittent operation of said printer; and

a single detector proximate to and free of any mechanical contact with said web for transmitting rays thereto and responsive to reflections of the rays therefrom for detecting the presence of a predetermined length of said compensation loop and coupled with said variable speed operative motor means for controlling the speed thereof to provide a feed of the paper in accordance with the intermittent operation of said printer.

13. The compensation loop device according to claim 12, wherein said compensation loop has a shape directly detected by said single detector solely by the rays transmitted therefrom.

14. The compensation loop device according to claim 12, wherein said single detector is free of any direct or indirect connection with said web.