The present invention refers to X-ray tubes of the rotary-anode type for generating a fan beam of X-rays. More particularly, the invention is concerned with a system and method for compensating a class of system-related disturbances of the focal spot position on a target area of the rotating anode and particularly for compensating the anode wobble in an X-ray tube of the aforementioned type, which occurs as a periodically wobbling inclination angle of the anode disk's rotational plane with respect to an ideal rotational plane which is oriented normal to the rotational axis of the rotary shaft on which the anode disk is inclinedly mounted due to an inaccuracy during its production process. For this purpose, the electron beam generated by a thermoionic or other type of electron emitter of the tube's cathode and thus the focal spot position on a target area of the anode disk's X-ray generating surface (anode target) are steered such that the focal spot stays within the plane of the central X-ray fan beam.
Conventional X-ray tubes for high-power operation typically comprise an evacuated chamber (tube envelope) which holds a cathode filament through which a heating or filament current is passed. A high voltage potential, usually in the order between 40 kV and 160 kV, is applied between an electron emitting cathode and the tube anode. This voltage potential causes the electrons emitted by the cathode to be accelerated in the direction of the anode. The emitted electron beam then impinges on a small area (focal spot) on the anode surface with sufficient kinetic energy to generate X-ray beams consisting of high-energetic photons, which can then e.g. be used for medical imaging or material analysis.
X-ray tubes of the rotary-anode type were first built in the 1930s. Compared to stationary anodes, a rotating anode offers the advantage of being able to distribute the thermal energy that is deposited onto the anode target's focal spot across the larger surface of a focal ring (also referred to as “focal track”). This permits an increase in power for short operation times. However, as the anode disk is now rotating in a vacuum, the transfer of thermal energy to the outside of the tube envelope is not as effective as the liquid cooling used in stationary anodes. Rotating anodes are thus designed for high heat storage capacity beneath the focal track and for good radiation exchange between the anode disk and the tube envelope. A minimum diameter of the anode disk of between 80 and 240 mm is needed, which gives rise to a slight wobble of up to approximately 0.05 mm. This is significant in relation to an optical focal spot size of down to 0.15 mm (in a projected view as seen from the X-ray detector of an X-ray system which comprises said X-ray tube).
In conventional X-ray tubes of the rotary-anode type which are available on the market today, the rotating anode is never mounted straight on the anode shaft due to mechanical tolerances and inaccuracies during the production process. Therefore, some wobble effect is usually experienced which leads to a periodic position change of the focal spot on the anode target. As a result thereof, the focal spot may be blurred. It is thus an object of the present invention to overcome this problem.
In view of this object, a first exemplary embodiment of the present application refers to a system for measuring and compensating a recurrent deviation of the actual position from the desired position of an electron beam's focal spot, said electron beam being emitted by an electron emitter of the X-ray tube's cathode on a target area of an X-ray tube's rotary anode disk, wherein said system comprises a position sensor for detecting the recurrent deviation during at least one period thereof, a beam deflection unit with an integrated controller for deflecting said electron beam based on the measurement results obtained from the position sensor.
According to a preferred aspect of this embodiment, said system may especially be adapted for measuring and compensating a periodical wobbling of the inclination angle of an X-ray tube's rotary anode disk with respect to an ideal rotational plane which is oriented normal to a rotating shaft on which the rotary anode disk is inclinedly mounted due to an inaccuracy during its production process, wherein said position sensor is adapted for detecting deviations of said inclination angle over the time.
According to the proposed invention, it may especially be provided that said position sensor comprises position sensing means for detecting the deviation amplitude by which the position of the focal spot is deviated in the direction of the rotational axis of the rotary anode disk's rotating shaft. In this connection, said position sensor may be implemented as a capacitive or optical sensor which provides information for deriving the deviation amplitude of the focal spot. As an alternative thereto, said position sensor may also be implemented as a current sensor for measuring the number of scattered electrons flying through an aperture slit of said sensor from which number the deviation amplitude of the focal spot is then derivable. According to a third alternative, said position sensor may be configured to derive said deviation amplitude by comparing each X-ray image generated by an X-ray system to which said X-ray tube belongs with at least one camera image of a fixedly mounted camera from which the deviation amplitude of the focal spot can be taken.
The integrated controller of the beam deflection unit may preferably be configured to steer said electron beam such that the electron beam's focal spot in a target region on an X-ray generating surface of the rotary anode disk stays within the plane of the central X-ray fan beam, wherein said plane is given by a plane which is substantially normal to the rotational axis of the rotating shaft in which the time-averaged position of the focal spot lies.
For example, the integrated controller of the beam deflection unit may be configured to steer said electron beam such that the electron beam's focal spot track describes an elliptical trajectory. According to an alternative thereof, said controller may be configured to steer said electron beam such that the focal spot track of said electron beam describes a predefinable trajectory so as to compensate for stand vibrations and anode disk bending effects aside from compensating for the periodical wobbling of the rotary anode disk's inclination angle.
In a similar fashion of compensating components of the focal spot position which are directed substantially perpendicular to the anode disk surface (and thus substantially parallel to the symmetry axis z of the anode's rotating shaft), also those components of disturbances of the focal spot position can be compensated which are directed tangential (i.e. in oriented in azimuth directions) to the anode disk by measuring these components and deflecting the electron beam in the respective tangential direction.
A second exemplary embodiment of the present application is directed to an X-ray tube of the rotary-anode type which comprises a system as described above with reference to said first exemplary embodiment.
A third exemplary embodiment of the present application relates to a method for measuring and compensating a recurrent deviation of the actual position from the desired position of an electron beam's focal spot, said electron beam being emitted by an electron emitter of the X-ray tube's cathode on a target area of an X-ray tube's rotary anode disk, wherein said method comprises the steps of detecting the recurrent deviation during at least one period thereof and deflecting said electron beam based on the measurement results obtained from the measurement step.
According to a preferred aspect of this embodiment, said method may be adapted for measuring and compensating a periodical wobbling of the inclination angle of an X-ray tube's rotary anode disk with respect to an ideal rotational plane which is oriented normal to a rotating shaft on which the rotary anode disk is inclinedly mounted due to an inaccuracy during its production process, wherein said detection step is adapted for detecting deviations of said inclination angle over the time.
Preferably, said electron beam may be steered such that the electron beam's focal spot in a target region on an X-ray generating surface of the rotary anode disk stays within the plane of the central X-ray fan beam, wherein said plane is given by a plane which is substantially normal to the rotational axis of the rotating shaft in which the time-averaged position of the focal spot lies.
The electron beam may thereby be steered such that the electron beam's focal spot track describes an elliptical trajectory. Alternatively, said electron beam may be steered such that the electron beam's focal spot track describes a predefinable trajectory so as to compensate for stand vibrations and anode disk bending effects aside from compensating for the periodical wobbling of the rotary anode disk's inclination angle.
According to the present invention, it may further be provided that said measurement step is executed during the production process of a system for performing said method and optionally repeated during the process of operation to allow for a re-calibration of said system. In said measurement step, the amplitude by which the position of the focal spot is deviated in the direction of the rotating anode shaft's rotational axis may thereby be detected by an anode phase resolved focal spot position measurement for various thermal conditions which may have an influence on the wobble effect.
Finally, a fourth exemplary embodiment of the present application refers to a software program product for executing a method as described with reference to said third exemplary embodiment when running on a processing unit of a system as described with reference to said first exemplary embodiment.
These and other advantageous aspects of the invention will be elucidated by way of example with respect to the embodiments described hereinafter and with respect to the accompanying drawings. Therein,
a shows a conventional setup configuration of a mobile C-arm based rotational X-ray scanner system for use in tomographic X-ray imaging as known from the prior art,
b shows a cross-sectional schematic view of a conventional X-ray tube of the rotary-anode type as known from the prior art, which may be used as an X-ray source of the C-arm based rotational X-ray scanner system in
a exemplarily shows two phases of rotation (wobble states) of a conventional X-ray tube's rotary anode inclinedly mounted on its anode shaft in a cross-sectional schematic view, said phases being shifted by a rotational angle of 180° against each other and characterized by different inclination angles of the rotating anode disk with respect to the rotational plane of the rotary anode, which illustrates that the focal spot position of an electron beam impinging on a conically inclined target area on the anode disk's X-ray emitting surface continuously changes with the phase of rotation owing to said wobble effect,
b shows a cross-sectional schematic view of the inclinedly mounted rotary anode from
c shows a cross-sectional schematic view of the inclinedly mounted rotary anode from
a shows a system for measuring and compensating the periodical wobbling of the anode disk's inclination angle with respect to its rotational plane, exemplarily illustrated for the two aforementioned phases of rotation of the conventional X-ray tube's inclinedly mounted rotary anode as depicted in
b shows a cross-sectional schematic view of the inclinedly mounted rotary anode from
c shows a cross-sectional schematic view of the inclinedly mounted rotary anode from
In the following, the problems to be solved as well as the preferred embodiment of the present invention will be explained in more detail and with reference to the accompanying drawings.
In
A schematic cross-sectional view of a conventional X-ray tube of the rotary-anode type as known from the prior art is shown in
As already explained above, the rotating anode is never mounted straight on the anode shaft due to mechanical tolerances and inaccuracies during the production process. Therefore, some wobble effect is usually experienced which leads to a periodic position change of the focal spot on the anode target such that the focal spot may be blurred.
In
If the rotary anode disk RA is rotated by 180° in +φ- or -φ-direction from the situation depicted in
The deviation amplitude Δz may thereby range between 30 μm (in case of a new tube) and some hundred micrometers (in case of a used tube). If Δz reaches a significant fraction of the projected focal spot diameter Δl, which is perspectively foreshortened in z-direction such as seen from a point of view which lies in the plane PCXB of the central X-ray beam CXB on the right side of the anode disk RA depicted in
According to the present invention, said wobble effect is compensated by radial deflection of the electron beam EB generated by a thermoionic or other type of electron emitter of the tube's cathode C before impinging on the target area AT of the rotary anode disk. For this purpose, said electron beam EB is steered such that the position of its focal spot FS, which is located on the X-ray generating (usually conically inclined) surface of the anode target AT, stays within the plane PCXB of the central X-ray fan beam CXB. This typically results in an elliptical trajectory shape of the focal spot track. However, the electron beam EB can also be steered in such a way that it follows any other focal track trajectory so as to compensate for any other mechanical distortions aside from the periodic wobble effect caused by the continuously varying inclination angle of the inclinedly mounted rotating anode disk RA.
As depicted in
For illustrating the claimed method,
For comparison,
The proposed system and method thus leads to an improved power loading and accuracy of the focal spot position as well as to an enhanced image quality. On the other hand, it should be noted that the above-described compensation works accurately only in the central X-ray fan beam CXB. However, the focal spot FS is typically specified for this direction, and the most important area of the X-ray image is usually the center of it.
The invention can especially be applied in X-ray tubes of the rotary anode type as used in X-ray-based medical and non-medical applications where it is necessary to generate X-ray images with an enhanced image quality as well as with an improved power loading. The invention can further advantageously be applied in those X-ray tubes of the aforementioned type where a blurring of the focal spot, which in consequence may lead to a considerable worsening of the obtained image quality, is caused by anode wobble effects and other kinds of mechanical distortions such as e.g. standing vibrations and anode disk bending.
While the present invention has been illustrated and described in detail in the drawings and in the foregoing description, such illustration and description are to be considered illustrative or exemplary and not restrictive, which means that the invention is not limited to the disclosed embodiments. Other variations to the disclosed embodiments can be understood and effected by those skilled in the art in practicing the claimed invention, from a study of the drawings, the disclosure and the appended claims. In the claims, the word “comprising” does not exclude other elements or steps, and the indefinite article “a” or “an” does not exclude a plurality. Furthermore, it is to be noted that any reference signs in the claims should not be construed as limiting the scope of the invention.
LIST OF REFERENCE SIGNS:
AB Anode body (substrate), made of a refractory metal (e.g. SiC layer)
AT Anode target, made of a refractory metal (e.g. SiC layer)
B Ball bearing
BD Beam deflection unit
C Electron emitting filament cathode
CA C-arm
CAA horizontal C-arm axis, perpendicular to propeller axis PA
CH Evacuated chamber
CS X-ray tube casing (tube envelope)
CoS Cooling system
CU Control unit
CXB Central X-ray fan beam CXB
D X-ray detector
EB Electron beam
FS Focal spot (also referring to the position thereof)
HVG High-voltage generator
IC Isocenter of the C-arm assembly
LA L-arm
LAA L-arm axis
LSH Lead shielding
M C-arm mount
MF Mechanical fixing
O Oil
OC Oil connection
P High-voltage plug
PA horizontal propeller axis
PCXB Plane of central X-ray fan beam CXB
PT Patient table
RA Rotary anode (here also referred to as anode disk), which comprises said anode body AB and anode target AT
RO Rotor
S Rotary shaft
SO X-ray source
ST Stator
VC Vacuum
W Window
WS Position sensor
XB X-ray beam
XT X-ray tube
h Protruding height of shaft S over plane PCXB
Δl Projected diameter of focal spot FS, perspectively foreshortened in z-direction, such as seen from a point of view which lies in the plane PCXB of the central X-ray beam CXB on the right side of the anode disk RA depicted in
z Axis of rotation (=symmetry axis of the rotary anode RA)
Δz Recurrent deviation (deviation amplitude) of focal spot position FS in ±z-direction owing to the wobble effect of the rotating anode disk RA
±φ Rotational angle (positive or negative) of the rotating anode disk RA
φ0 Given phase of rotation (with φ0 ε[0°; 360°[)
θ1 Rotational angle about the y-axis of a stationary 3D Cartesian coordinate system spanned by the orthogonal coordinate axes x, y and z
θ2 Rotational angle about the z-axis of the stationary 3D Cartesian coordinate system
x x-axis of the stationary 3D Cartesian coordinate system, indicates the direction of C-arm axis CAA
y y-axis of the stationary 3D Cartesian coordinate system, indicates the direction of L-arm axis LAA
z z-axis of the stationary 3D Cartesian coordinate system, indicates the direction of propeller axis PA
Number | Date | Country | Kind |
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08170899.2 | Dec 2008 | EP | regional |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IB09/55436 | 12/1/2009 | WO | 00 | 5/31/2011 |