Completion apparatus and methods for use in wellbores

Information

  • Patent Grant
  • 6655459
  • Patent Number
    6,655,459
  • Date Filed
    Monday, July 30, 2001
    22 years ago
  • Date Issued
    Tuesday, December 2, 2003
    20 years ago
Abstract
An apparatus and methods for preventing the accumulation of unwanted materials in an enlarged inner diameter portion of a casing or housing. In one aspect of the invention, a sleeve is disposed in the housing to isolate an annular area defined by the outer surface sleeve and the wall of the enlarged inner diameter portion. The sleeve prevents unwanted materials from being disposed in the annular area. The sleeve can later be expanded into the enlarged inner diameter portion, removed from the wellbore or destroyed. In another aspect of the invention, the sleeve is provided and disposed to cover the enlarged inner diameter portion. By covering the enlarged inner diameter portion, unwanted material is prevented from accumulating at said portion and from interfering with the expansion of the next casing into said portion to form a monobore. The sleeve can be made from materials that are dissolvable, elastically deformable, or retrievable.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention provides an apparatus and methods for use in wellbores. More particularly, the invention provides an apparatus and methods for use with a cement shoe assembly having an isolation sleeve for use in monobore wells. Even more particularly, the invention provides a cement shoe assembly with an enlarged inner diameter portion and a sleeve for isolating the enlarged portion from the bore of the cement shoe, thereby facilitating the expansion of a tubular into the enlarged portion after cementing. The invention also provides an isolation sleeve for use with a casing in a monobore well.




2. Description of the Related Art




In the drilling of a hydrocarbon well, a wellbore is formed using a drill bit that is urged downwardly at a lower end of a drill string. After drilling a predetermined depth, the drill string and bit are removed and the wellbore is lined with a string of tubulars or casing. The casing is subsequently cemented, thereby protecting the formation and preventing the walls of the wellbore from collapsing. The casing also provides a reliable path through which drilling tools, drilling mud, and ultimately, production fluid may travel.




After the wellbore is lined with the initial string of casing, the well is drilled to a new depth. A new string of tubulars or liner is then lowered into the well. The new liner is positioned so that the top of the liner overlaps the bottom of the existing casing. Thereafter, with the liner held in place with a mechanical hanger, the liner is cemented. In cementing a tubular string, a column of cement is pumped into the tubular and forced to the bottom of the wellbore where it flows out and flows upward into an annulus defined by the wellbore and the new string of liner.




In order to facilitate cementing of a tubular string in a well, a cementing apparatus referred to as a cement shoe may be lowered into the wellbore at the bottom of the tubular string to be cemented. The shoe typically includes various components including a tapered nose portion located at the downhole end of the tubular to facilitate insertion of the shoe into the borehole. Additionally, a check valve constructed and arranged to partially seal the end of the tubular is provided. The check valve prevents entry of well fluid during run-in while permitting cement to subsequently flow outwards. The same valve or another valve or plug typically located in a baffle collar above the cementing apparatus prevents the cement from back flowing into the tubular. Components of the cementing shoe are made of fiberglass, plastic, or other drillable material. Once the cementing is completed, the shoe and any cement remaining in the casing can later be destroyed when the wellbore is drilled to a new depth.




Recently, an apparatus has been developed for expanding the diameter of a liner in a wellbore to conform to the larger diameter of a previously run casing string.

FIG. 1

is an exploded view of an exemplary expansion tool


700


. The expansion tool


700


has a body


702


which is hollow and generally tubular with connectors


704


and


706


for connection to other components (not shown) of a downhole assembly. The connectors


704


and


706


are of a reduced diameter compared to the outside diameter of the longitudinally central body part of the tool


700


. The central body part has three recesses


714


to hold a respective roller


716


. Each of the recesses


714


has parallel sides and extends radially from a radially perforated tubular core (not shown) of the tool


700


. Each of the mutually identical rollers


716


is somewhat cylindrical and barreled. Each of the rollers


716


is mounted by means of an axle


718


at each end of the respective roller and the axles are mounted in slidable pistons


720


. The rollers are arranged for rotation about a respective rotational axis, which is parallel to the longitudinal axis of the tool


700


, and radially offset therefrom at 120-degree mutual circumferential separations around the central body. The axles


718


are formed as integral end members of the rollers


716


and the pistons


720


are radially slidable, one piston


720


being slidably sealed within each radially extended recess


714


. The inner end of each piston


720


is exposed to the pressure of fluid within the hollow core of the tool


700


by way of the radial perforations in the tubular core. In this manner, pressurized fluid provided from the surface of the well, via a tubular, can actuate the pistons


720


and cause them to extend outward and to contact the inner wall of a tubular to be expanded. Additionally, at an upper and a lower end of the expansion tool


700


are a plurality of non-compliant rollers


703


constructed and arranged to initially contact and expand the tubular prior to contact between the tubular and fluid actuated rollers


716


. Unlike the compliant, fluid actuated rollers


716


, the non-compliant rollers


703


are supported only with bearings and they do not change their radial position with respect to the body portion of the tool


700


.




Historically, each string of tubulars inserted to line a wellbore has necessarily been smaller in diameter than the string previously inserted. In this respect, the wellbore typically consists of sequential strings of tubulars of an ever-decreasing inner and outer diameter. The ability to expand a tubular in situ has led to the idea of monobore wells, wherein through the expansion of entire tubular strings in the wellbore, the wellbore remains at about the same inner diameter throughout its length. The advantages of the monobore well are obvious. The tubulars lining the borehole, and therefore, the possible path for fluid in and out of the well remains consistent regardless of well depth. Additionally, wellbore components and other devices can more easily be run into the well without regard for the restriction of decreasing diameters of the lining encountered on the way to the bottom of the wellbore. One problem with monobore wells relates to the difficulty of expanding one tubular into another when the outer tubular is cemented into the wellbore, preventing the outer diameter from increasing as the inner tubulars is expanded into it.




In order to facilitate the assembly of tubular strings to form a monobore, the lower portion of the upper string of tubulars is specifically designed with an enlarged inner diameter in the area that will receive the expanded upper portion of a lower string. To join the tubulars with an expansion means, the upper end of the second string is aligned with the enlarged inner diameter portion of the first string. An expansion tool is used to radially expand the upper end of the second string into the enlarged inner diameter portion to approximately the same inner and outer diameter as the first string. In this manner, the second tubular string is expanded into the first string without an increase in the outer diameter of the first string and without the use of conventional slips.




In an example of the above-described design, a cement shoe is built into the lower portion of the first string of tubulars. The housing of the shoe has an enlarged inner diameter portion as discussed above. After the cement shoe is used to cement the tubular string in the wellbore, the interior portions of the shoe are drilled out as a new borehole is formed therebelow. Subsequently, a second string of tubulars is run into the new section of borehole, and the upper portion of the second string of tubulars is expanded into the enlarged inner diameter portion of the first string as described herein.




Because of the enlarged inner diameter portion of the first string, subsequent drilling of the cement shoe is usually inadequate to remove some residual material from the lower portion of the string. The material typically remains around the inside wall of the enlarged inner diameter portion because the outer diameter of the drill bit does not reach it. The residual material can interfere with the connection between the upper end of the next string of tubulars and the lower end of the existing string. Additionally, the residual material may extend into the bore and interfere with wellbore components that are run-in into the wellbore.




A need, therefore, exists for an apparatus and method to more efficiently prevent the accumulation of residual material in a tubular prior to connection to another tubular by expansion. There is a further need for a cement shoe that can be used in a tubular string without leaving residual material in an enlarged inner diameter portion of the string. There is a yet a further need for a cement shoe with an enlarged inner diameter portion and a method and apparatus for temporarily isolating the enlarged inner diameter portion from residual material.




SUMMARY OF THE INVENTION




The present invention generally provides an apparatus and methods to prevent unwanted materials such as cement from accumulating in a lower portion of a tubular having an enlarged inner diameter portion. A cement shoe assembly is provided at a lower end of a tubular string with a sleeve co-axially disposed therein to cover the enlarged inner diameter portion of the tubing. The sleeve serves to temporarily make the diameter of the tubular uniform and to isolate an annular area between the outside of the sleeve and the inner wall of the casing. A method of preventing accumulation of unwanted materials by disposing a sleeve in the enlarged inner diameter portion and later expanding the sleeve into said portion is provided. In one embodiment the sleeve is dissolvable. In another embodiment, a deformable sleeve with at least one internal ring is provided to cover the enlarged inner diameter portion. In still another embodiment, the sleeve is retrievable from the surface of the well.











BRIEF DESCRIPTION OF THE DRAWINGS




So that the manner in which the above recited features, advantages and objects of the present invention are attained and can be understood in detail, a more particular description of the invention, briefly summarized above, may be had by reference to the embodiments thereof which are illustrated in the appended drawings.




It is to be noted, however, that the appended drawings illustrate only typical embodiments of this invention and are, therefore, not to be considered limiting of its scope, for the invention may admit to other equally effective aspect or embodiments.





FIG. 1

is an exploded view of an exemplary expansion tool.





FIG. 2

is a cross-sectional view of a cement shoe assembly disposed at a lower end of a tubular and having a housing that includes an enlarged inner diameter portion at a lower end.





FIG. 3

is an enlarged view of the enlarged inner diameter portion of the cement shoe assembly.





FIG. 4

is a section view showing the tubular and cement shoe housing cemented in a wellbore and a second tubular partially expanded into the enlarged inner diameter portion.





FIG. 5

is a section view showing an upper portion of a second tubular completely expanded into the enlarged inner diameter portion.





FIG. 6

is a top section view showing a temporarily expanded piece of patch casing co-axially disposed in the cement shoe housing.





FIG. 7

illustrates the patch casing in a collapsed position.





FIG. 8

is a section view of the patch casing disposed in the enlarged inner diameter portion.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT





FIG. 2

is a cross-sectional view of a cement shoe assembly


100


disposed at a lower end of a tubular


101


and having a housing


110


that includes an enlarged inner diameter portion


160


at a lower end. The assembly


100


is typically disposed at a lower end of a string of tubulars that is run into a well and cemented. The cement isolates the wellbore from the formation therearound and prevents the wellbore from collapsing. The assembly


100


is preferably connected to a tubular


101


by a threaded connection


102


formed therebetween. The cement shoe assembly


100


includes a drillable shoe portion


120


disposed within the housing


110


. The drillable shoe portion


120


includes a longitudinal bore


123


extending through the center of the cement shoe assembly


100


and provides a fluid path for the cement. The bore


123


communicates with the tubular


101


through a biased, one way valve


140


disposed at the upper end of the bore


123


. The valve


140


permits fluid to enter the assembly


100


but prevents well fluids from passing from the wellbore and up into the tubular


101


.




Adjacent valve


140


, an annular area


121


defined between the bore


123


and the housing


110


is filled with concrete to stabilize the bore


123


. Lining the bore


123


between the valve


140


and a conical nose portion


130


is a tubular


131


. The conical nose portion


130


serves to facilitate the insertion of the assembly


100


into the wellbore. Adjacent the tubular


131


, an annular area


132


between the cement shoe tubular and the housing


110


is filled with sand


122


or some other aggregate.




The housing


110


of the cement shoe assembly


100


includes an enlarged inner diameter portion


160


at a lower end. The enlarged inner diameter portion


160


has an inner diameter which is greater than the inner diameter of the upper section of the housing


110


and of the tubular


101


thereabove. The enlarged inner diameter portion


160


is configured to receive the top portion of a lower string of tubulars


200


(FIG.


4


).




A sleeve


150


is co-axially disposed in the housing


110


and covers the enlarged inner diameter portion


160


to isolate the annular area formed between the inner surface of the enlarged inner diameter portion


160


and the outer surface of the sleeve


150


. With the sleeve


150


in place, the inner diameter of the housing


110


is constant and is substantially the same diameter as the tubular


101


thereabove. The constant inner diameter ensures that the cement shoe material is removed as a drill bit passes through the housing


110


. The sleeve


150


may be assembled with the cement shoe assembly


100


prior ton run-in or the sleeve


150


may be installed downhole with a run-in tool.





FIG. 3

is an enlarged view of the enlarged inner diameter portion


160


of the cement shoe assembly


100


. The sleeve


150


is coupled to the housing


110


. The enlarged inner diameter portion


160


of the housing


110


has a recess


165


on its upper most end. The recess


165


is constructed to receive an upper end of the sleeve


150


. At the top surface of the conical nose portion


130


, a second recess


135


is provided to receive a lower end of the sleeve


150


. The sleeve


150


may be frictionally attached or attached by a coupling means to the housing


110


. The coupling means may be a rivet, screw, glue or other connector that can hold the sleeve


150


in place. The sleeve


150


is also shown forming the annular area


155


with the housing


110


.




In an alternative embodiment, the sleeve


150


may be used to temporarily seal the annulus


155


. The sleeve at its lower end has a flange (not shown) that is bent towards enlarged inner diameter portion


160


, thereby forming a seal. The seal may have an aperture therein to allow the annular area


155


to equalize pressure as the cement shoe assembly


100


is run into the wellbore. Additionally, the annular area


155


may be filled with a fluid to prevent unwanted materials from accumulating in the annular area


155


. The fluid may be a polymer, gel, foam, oil, or other fluid that is displaceable from the annular area


155


when the sleeve


150


is expanded into the enlarged inner diameter portion


160


. The annular area


155


is filled with the fluid at the surface during assembly of the sleeve


150


with the housing


110


.




In the cementing operation, the cement shoe assembly


100


is inserted into the wellbore on a string of tubulars. Thereafter, cement is injected and exits the bottom of the assembly


100


. The cement is then forced up an annular area formed between the outer surface of the assembly


100


and the formation therearound by a column of fluid. The cement is then allowed to cure. With the addition of the sleeve


150


, the enlarged inner diameter portion


160


has essentially the same inner diameter as the housing


110


and the tubular string. Subsequently, a drilling tool is run into the wellbore inside of the tubular


101


and the drillable shoe portion


120


and conical nose portion


130


are drilled up and destroyed, leaving only the housing


110


and the sleeve


150


. The sleeve


150


is not destroyed because the outer diameter of the drill bit is slightly smaller than the inner diameter of the sleeve


150


. Because the sleeve


150


is in place, the drill bit is able to drill out the cement or other unwanted materials in all sections of the housing


110


.




After the shoe portion


120


is drilled out, the housing


110


originally used to house the components of the cement shoe assembly


100


, becomes a part of the upper string of a tubulars


210


. A new string of tubulars


200


(

FIG. 4

) having a smaller diameter is inserted into the wellbore as in prior art methods. The new string


200


has a smaller outer diameter than the inner diameter of the upper string


210


and the cement housing


110


in order to be insert therethrough the upper string


210


. Because the upper portion of the housing


110


is non-expandable, the cement shoe assembly


100


with sleeve


150


of the present invention would typically only be used at the end of the first string of tubulars inserted into a well. Thereafter, some other means of facilitating a cement job would be employed. In one example, a cement shoe could be “pumped down” a tubular and any potential expansion problems are avoided.





FIG. 4

is a section view showing the tubular


210


and cement shoe housing


110


cemented in a wellbore and a second tubular


200


partially expanded into the enlarged inner diameter portion. The top of the new string of tubulars


200


is shown aligned with the enlarged inner diameter portion


160


and the sleeve


150


. The expansion tool


300


is used to expand the new string of tubulars


200


into the enlarged inner diameter portion


160


of the housing


110


so as to form a monobore and fix the tubulars in a sealing relationship. The expansion tool


300


operates with pressurized fluid supplied through run-in string


306


. The expansion tool


300


is shown in an actuated position and is expanding the diameter of the new string of tubulars


200


into the enlarged inner diameter portion


160


of housing


110


along with the sleeve


150


. Typically, the expansion tool


300


rotates as the rollers


304


are actuated and the tool


300


is urged upwards in the wellbore. The expansion tool


300


can also be urged downward to expand the new string of tubulars


200


. In this manner, the expansion tool


300


can be used to enlarge the diameter of new string of tubulars


200


circumferentially to a uniform size.




When the new string of tubulars


200


is expanded, the sleeve


150


is also expanded into the enlarged inner diameter portion


160


. The new string of tubulars


200


and the sleeve


150


, when expanded together into the enlarged inner diameter portion


160


, will have the same inner diameter as tubular


101


thereabove, thereby forming a monobore. Thus, the sleeve


150


becomes seamlessly “sandwiched” between the new tubular


200


and the enlarged inner diameter portion


160


of the housing


110


. While the upper portion of the housing


110


is not expandable, subsequent tubular strings will be of an outer diameter making it possible for the strings to be inserted through the housing and subsequently expanded to a greater diameter.





FIG. 5

is a section view showing an upper portion of a second tubular


200


completely expanded into the enlarged inner diameter portion


160


. The Figure shows the relative position of the new tubular


200


and the sleeve


150


after being expanded by the expansion tool


300


into the enlarged inner diameter portion


160


. By expanding the new tubular


200


and the sleeve


150


into the enlarged inner diameter portion


160


of housing


110


, the inner diameter of new tubular


200


is aligned with the enlarged inner diameter portion of the housing


110


.




In an alternative embodiment, the sleeve


150


may be manufactured from a dissolvable material such as aluminum, zinc, magnesium, or composite material such as carbon fiber. The dissolvable material must be able to withstand the acidic conditions and temperatures found in wellbores and be strong enough to withstand physical abuse by downhole tools and fluids during the cementing process. The dissolvable material is dissolvable by a dissolving fluid such as benzene, acetone, acids such as hydrochloric acid, sulfuric acid, phosphoric acid, hydrofluoric acid, or similar fluid. The dissolving fluid however, must not be strong enough to dissolve the cement, and damage the tubulars or wellbore components.




In another alternative embodiment, a retrievable or drillable piece of patch casing may be used as the sleeve


150


.

FIG. 6

is a top section view showing a temporarily expanded piece of patch casing


500


co-axially disposed in the cement shoe housing


110


. The patch casing


500


is a piece of tubing made from elastically deformable materials (

FIG. 7

shows normal state). The patch casing


500


is sized for the length of the enlarged inner diameter portion


160


. The patch casing


500


is made to “deform” into an annular piece of casing by at least one retaining member such as an expandable internal ring


600


(FIG.


8


). The expandable internal ring


600


is constructed and designed to temporarily expand the patch casing


500


to cover the enlarged inner diameter portion


160


of the housing


110


. As shown in

FIG. 6

, no annular area is formed between the patch casing


500


and the enlarged inner diameter portion


160


.




In operation, the patch casing


150


is inserted and aligned with the enlarged inner diameter portion


160


during assembly of the cement shoe assembly


100


. The internal rings


600


are actuated and expanded, which forces the patch casing


500


to expand and cover the enlarged inner diameter portion


160


. The installed patch casing


500


serves the same purpose as the sleeve


150


in previous embodiments and prevents the accumulation of unwanted materials in the enlarged inner diameter portion


160


.




After cementing in a wellbore, the internal rings


600


are caused to collapse, thereby allowing the patch casing


500


to resume its original collapsed shape.

FIG. 7

illustrates the patch casing


500


in a collapsed position. The rings


600


along with the patch casing


600


can be retrieved to the surface using retrieval tools that are well known in the art. Alternatively, the rings


600


can be drilled out causing the patch casing


500


to collapse and to be drilled through by the drill bit.





FIG. 8

is a section view of the patch casing


500


disposed at the enlarged inner diameter portion


160


. The patch casing


500


is shown in the “deformed” or expanded state. The patch casing


500


is shown having at least two internal rings


600


at each end of the patch casing


500


. In the deformed state, the patch casing


500


is able to cover the enlarged inner diameter portion


160


and prevents the accumulation of unwanted materials in annulus


155


.




In addition to being used as described above, the sleeve can be used with any casing or tubular that has an enlarged inner diameter portion at an end that requires temporary protection of unwanted materials. Additionally, although the present invention has been described for use in hydrocarbon wells, it is also applicable to geothermal wells, injection wells, or any other type of well.




While the foregoing is directed to embodiments of the present invention, other and further embodiments of the invention may be devised without departing from the basic scope thereof, and the scope thereof is determined by the claims that follow.



Claims
  • 1. A cement shoe assembly comprising:a tubular housing for disposal at an end of a tubular string, the housing having a first inner diameter portion and an enlarged inner diameter portion; a sleeve disposed in the housing adjacent the enlarged inner diameter portion, the sleeve having an inner diameter, whereby the sleeve and the enlarged inner diameter portion define an annular space therebetween, the annular space extending substantially the length of the sleeve; and a drillable cement shoe portion disposed in the housing, the cement shoe portion in selective fluid communication with the tubular string.
  • 2. The assembly of claim 1, wherein the annular space is sealed.
  • 3. The assembly of claim 2, wherein the annular space is filled with a void filling substance.
  • 4. The assembly of claim 3, wherein the substance is selected from a group consisting of gel, polymer, foam, oil, and other materials that are displaceable after use.
  • 5. The assembly of claim 1, wherein the sleeve is made from a dissolvable material.
  • 6. The assembly of claim 5, wherein the dissolvable material selected from the group consisting of aluminum, zinc, magnesium, and composite material such as carbon fiber.
  • 7. The assembly of claim 5, wherein the dissolvable material is dissolvable by a dissolving fluid selected from a group consisting of benzene, acetone, acids, such as hydrochloric acid, sulfuric acid, phosphoric acid, hydrofluoric acid and similar fluids.
  • 8. The assembly of claim 1, wherein the inner diameter is substantially the same as the first inner diameter portion.
  • 9. A method of preventing accumulation of unwanted materials in an annular area in a wellbore comprising:placing a first string of casing having an enlarged inner diameter portion at an end into a wellbore; coupling a sleeve to the enlarged inner diameter portion to form the annular area; disposing a second string of casing into the first string of casing; and expanding the second string of casing along with the sleeve into the enlarged inner diameter portion.
  • 10. A method of isolating an annular area in a wellbore comprising:placing a first string of casing having an enlarged inner diameter portion at an end into a wellbore; coupling a sleeve to the enlarged inner diameter portion; and isolating an annular area formed between the outer surface of the sleeve and the enlarged inner diameter portion, the annular area extending substantially the length of the sleeve.
  • 11. The method of claim 10, further comprising sealing the annular area.
  • 12. The method of claim 10, further comprising filling the annular area with a void filling substance that is displaceable after use.
  • 13. The method of claim 12, wherein the void filling substance is selected from a group consisting of gel, polymer, foam, oil, and other materials that are displaceable after use.
  • 14. The method of claim 10, wherein the sleeve is made from a dissolvable material.
  • 15. The method of claim 14, wherein the dissolvable material selected from the group consisting of aluminum, zinc, magnesium, and composite material such as carbon fiber.
  • 16. The method of claim 15, wherein the dissolvable material is dissolvable by a dissolving fluid selected from a group consisting of benzene, acetone, acids, such as hydrochloric acid, sulfuric acid, phosphoric acid, hydrofluoric acid and similar fluids.
  • 17. The method of claim 10, wherein the sleeve is made from an elastically deformable material that is temporarily retainable in an initial cylindrical shape.
  • 18. The method of claim 17, wherein the sleeve is retained in the initial cylindrical shape by at least one retaining member.
  • 19. The method of claim 18, wherein the retaining member is an internal ring.
  • 20. The method of claim 19, wherein the sleeve and the ring are retrievable to the surface of the well.
  • 21. A method of preventing accumulation of unwanted materials comprising:placing a first string of casing having an enlarged inner diameter portion at an end into a wellbore; coupling a dissolvable sleeve to the enlarged inner diameter portion; and dissolving the sleeve with a dissolving solution.
  • 22. A method of preventing accumulation of unwanted materials comprising:placing a first string of casing having an enlarged inner diameter portion at an end and a deformable sleeve into a wellbore; coupling a sleeve to the enlarged inner diameter portion; expanding the deformable sleeve; and retrieving the sleeve.
  • 23. A method to prevent accumulation of unwanted materials comprising:placing a cement shoe assembly having a housing with an enlarged inner diameter portion at an end; attaching a sleeve to cover the enlarged inner diameter portion; and expanding the sleeve into the enlarged inner diameter portion.
  • 24. An apparatus for isolating an annular area of tubulars comprising:a tubular having a first inner diameter portion and an enlarged inner diameter portion; and a sleeve disposed in the tubular adjacent the enlarged inner diameter portion, the sleeve having an inner diameter substantially the same as the first inner diameter, whereby the sleeve and the enlarged inner diameter portion define an annular space therebetween, the annular space extending substantially the length of the sleeve.
  • 25. The apparatus of claim 24, wherein an annular space is formed between the outer surface of the sleeve and the enlarged inner diameter portion.
  • 26. The apparatus of claim 25, wherein the annular space is sealed.
  • 27. The apparatus of claim 26, wherein the annular space is filled with a void filling substance.
  • 28. The apparatus of claim 27, wherein the substance is selected from a group consisting of gel, polymer, foam, oil, and other materials that are displaceable after use.
  • 29. The apparatus of claim 24, wherein the sleeve is made from a dissolvable material.
  • 30. The apparatus of claim 29, wherein the dissolvable material selected from the group consisting of aluminum, zinc, magnesium, and composite material such as carbon fiber.
  • 31. The apparatus of claim 30, wherein the dissolvable material is dissolvable by a dissolving fluid selected from group consisting of benzene, acetone, acids, such as hydrochloric acid, sulfuric acid, phosphoric acid, hydrofluoric acid and similar fluids.
  • 32. The apparatus of claim 24, wherein the sleeve is radially expandable.
  • 33. The apparatus of claim 32, wherein the radially expanded sleeve is a patch casing comprising of an elastically deformable material.
  • 34. The apparatus of claim 33, wherein the sleeve is retained in an initial cylindrical shape by at least one retaining member.
  • 35. The apparatus of claim 34, wherein the retaining member is an internal ring.
  • 36. The apparatus of claim 35, wherein the sleeve and the ring are retrievable to the surface of the well.
  • 37. A cement shoe assembly comprising:a tubular housing for disposal at an end of a tubular string, the housing having a first inner diameter portion and an enlarged inner diameter portion; a sleeve disposed in the housing adjacent the enlarged inner diameter portion, the sleeve having an inner diameter substantially the same as the first inner diameter portion, wherein an annular space is formed between the sleeve and the enlarged inner diameter portion, the annular space is sealed and filled with a void filling substance; and a drillable cement shoe portion disposed in the housing, the cement shoe portion in selective fluid communication with the tubular string.
  • 38. The assembly of claim 37, wherein the substance is selected from a group consisting of gel, polymer, foam, oil, and other materials that are displaceable after use.
  • 39. A cement shoe assembly comprising:a tubular housing for disposal at an end of a tubular string, the housing having a first inner diameter portion and an enlarged inner diameter portion; a sleeve disposed in the housing adjacent the enlarged inner diameter portion, the sleeve having an inner diameter substantially the same as the first inner diameter portion, the sleeve is radially expandable; and a drillable cement shoe portion disposed in the housing, the cement shoe portion in selective fluid communication with the tubular string.
  • 40. The assembly of claim 39, wherein the radially expandable sleeve is a patch casing comprising of an elastically deformable material.
  • 41. The assembly of claim 40, wherein the sleeve is retained in an initial cylindrical shape by at least one retaining member.
  • 42. The assembly of claim 41, wherein the retaining member is an internal ring.
  • 43. The assembly of claim 42, wherein the sleeve and the ring are retrievable to the surface of the well.
  • 44. An apparatus for isolating an annular area of tubulars comprising:a tubular having a first inner diameter portion and an enlarged inner diameter portion; and a sleeve disposed in the tubular adjacent the enlarged inner diameter portion, the sleeve having an inner diameter substantially the same as the first inner diameter, wherein an annular space is formed between the outer surface of the sleeve and the enlarged inner diameter portion, the annular space is sealed and filled with a void filling substance.
  • 45. An apparatus for isolating an annular area of tubulars comprising:a tubular having a first inner diameter portion and an enlarged inner diameter portion; and a sleeve disposed in the tubular adjacent the enlarged inner diameter portion, the sleeve having an inner diameter substantially the same as the first inner diameter, wherein the sleeve is made from a dissolvable material.
  • 46. A method of isolating an annular area in a wellbore comprising:placing a first string of casing having an enlarged inner diameter portion at an end into a wellbore; coupling a sleeve to the enlarged inner diameter portion; isolating an annular area formed between the outer surface of the sleeve and the enlarged inner diameter portion; and filling the annular area with a void filling substance that is displaceable after use.
  • 47. An apparatus for isolating an annular area of a tubular in a wellbore, comprising:a tubular having a first inner diameter portion and a preformed, larger inner diameter portion; and a sleeve disposable in the tubular adjacent the preformed larger inner diameter portion, the sleeve having an inner diameter substantially the same as the first inner diameter, and radially expandable into the preformed larger inner diameter portion.
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