1. Field of the Invention
This invention relates to a complex connector including a plurality of pairs of male and female connectors, in which the function of giving an order of fitting and disengagement of the plurality of pairs of connectors is achieved with a mechanical construction.
2. Background Art
(Conventional Connector)
Among conventional complex connectors including a first connector and a second connector, there is already known the type of connector in which after a first connector and a second connector are completely connected, the second connector is connected to the second connector (see, for example, Patent Literature 1).
A connector device of the invention of Patent Literature 1 comprises a first connector, a second connector, and holding means as described below.
The first connector comprises a housing including a first end portion, a second end portion, first receiving chambers for first contact elements, and first lock means. A slider forming a socket for second contact elements is movably mounted on this housing.
On the other hand, the second connector forms a socket for first corresponding contact elements which are connected respectively to the first contact elements when the first and second connectors are connected. The second connector further includes second lock means which is engaged with the first lock means when the first and second connectors are completely connected together. The second connector further contains second corresponding contact elements, and only when the first lock means of the housing of the first connector is completely connected to the second lock means of the second connector, the holding means allows the movement of the slider so that the second contact elements provided at the slider can contact the second corresponding contact elements, respectively.
(Operation of the Invention of Patent Literature 1)
When the first and second connectors continue to be connected, first, the first contact elements are brought into contact with the respective first corresponding contact elements, but the second contact elements are not yet brought into contact with the respective second corresponding contact elements. When the first and second connectors further continues to be connected, a retaining arm can be disposed in an initial position where it is loosened, and the retaining arm is moved by springs, so that the second contact elements are brought into contact with the respective second corresponding contact elements.
Even when the first contact elements are completely connected to the respective first corresponding contact elements, an electric current can not yet flow therebetween, and the second contact elements are connected to the second corresponding contact elements in a conducting condition simultaneously. As a result of this simultaneous connection, signal lines (wires) are connected together, and therefore the fact that the first contact elements and the first corresponding contact elements are mutually connected effectively is transmitted by a signal, and at this time an electric current of power supply flows between the first contact elements and the first corresponding contact elements.
(Drawbacks of the Invention of Patent Literature 1)
(Drawback 1)
Although the invention of Patent Literature 1 teaches a concept that the connection between the first contact elements and the first corresponding contact elements and the connection between the second contact elements and the second corresponding contact elements are effected with a time difference (time lag), the flowing of the electric current is effected simultaneously.
In other words, there is provided the structure in which a main circuit (K1) and an interlock circuit (signal circuit K2) are completely connected, but in the invention of Patent Literature 1, it was difficult to provide a time difference between the connection/breaking of the main circuit (K1) and the connection/interruption of the interlock circuit (signal circuit K2).
Therefore, in the case where a motor continues to rotate even when a control signal for the motor is interrupted, the generation of electricity is effected, and therefore in a circuit in which an inverter is connected to the motor, even when a male connector and a female connector of a main connector inserted in the inverter are disengaged (or disconnected) from each other, there is a possibility that electric power continues to be supplied from the rotating motor to the inverter in the case of the connector of Patent Literature 1, and therefore there was the risk of an electric shock.
(Drawback 2)
Furthermore, in the invention of Patent Literature 1, springs are required for connecting the second contact elements to the respective second corresponding contact elements, and therefore the cost of the springs was added, and besides an additional step of incorporating the springs in the connector was needed in the process of producing the connector, and further there was a fear of aged deterioration such as rust.
The present invention has been made in order to solve the above problems, and a first object of the invention is to provide a safe complex connector which eliminates the risk of an electric shock even when an inverter or others is connected to a motor.
It is a second object of the invention to provide a complex connector which does not need to incorporate separate parts such as springs therein, and therefore is low in cost and is excellent in productivity and durability.
A first aspect of the invention provides with a complex connector, comprising a first connector including a first male connector and a first female connector to be fitted to and disengaged from the first male connector; and a second connector, including a second male connector and a second female connector to be fitted to and disengaged from the second male connector; wherein the first male connector and the second male connector are formed integrally with each other; wherein the second female connector is mounted on the first female connector so as to move in a fitting/disengaging direction; wherein a lock assistant is mounted on the first female connector so as to move in the fitting/disengaging direction; and wherein the first male connector includes a retaining portion retaining engagement with the first female connector, and the first female connector includes a cantilever member extending toward the first male connector, and an engagement portion retaining engagement with the retaining portion of the first male connector is formed at a portion of disposed near to a distal end of the cantilever member, and in a condition in which the first male connector and the first female connector are fitted together, the retaining portion of the first male connector is retainingly engaged with the engagement portion; and the second female connector includes a projecting portion, and the lock assistant includes an abutment portion for abutting against the projecting portion, and when the projecting portion of the second female connector abuts against the abutment portion, the second female connector can not move any further on the first female connector in the fitting direction; and the lock assistant includes an elongated cantilever member extending toward the first male connector, and a projection for retaining engagement with the engagement portion of the first female connector is formed at a distal end of the elongated cantilever member, and in a condition in which the first male connector and the first female connector are disengaged from each other, the projection is retainingly engaged with the engagement portion, and in a condition in which the projection is retainingly engaged with the engagement portion, the projecting portion of the second female connector abuts against the abutment portion of the lock assistant.
With this construction, the second connector can be fitted after the first connector is fitted, and therefore an erroneous order of fitting can be prevented.
A second aspect of the invention provides with a complex connector, comprising a first connector including a first male connector and a first female connector to be fitted to and disengaged from the first male connector; and a second connector including a second male connector and a second female connector to be fitted to and disengaged from the second male connector; and wherein the first male connector and the second male connector are formed integrally with each other; and the second female connector is mounted on the first female connector so as to move in a fitting/disengaging direction; a lock assistant is mounted on the first female connector so as to move in the fitting/disengaging direction; and the first male connector includes a retaining portion for retaining engagement with the first female connector, and the first female connector includes a cantilever member extending toward the first male connector, and an engagement portion for retaining engagement with the retaining portion of the first male connector is formed at a portion disposed near to a distal end of the cantilever, and in a condition in which the first male connector and the first female connector are fitted together, the retaining portion of the first male connector is retainingly engaged with the engagement portion; and when an intermediate portion of the cantilever member of the first female connector is pressed inwardly from an outer side of the first female connector, the engagement portion is withdrawn from the retaining portion of the first male connector, so that the first male connector and the first female connector can be disengaged from each other; and the lock assistant includes an elongated cantilever member extending toward the first male connector, and a projection for retaining engagement with a distal end of the cantilever member of the first female connector is formed at a distal end of the elongated cantilever member, and in the condition in which the first male connector and the first female connector are fitted together, the projection is retainingly engaged with the distal end of the cantilever member; and the lock assistant includes a block member extending toward the first male connector, and when the projection is retainingly engaged with the distal end of the cantilever member in the fitted condition of the first male and female connectors, the block member covers an outer side of the intermediate portion of the cantilever member of the first female connector.
With this construction, the first connector can be disengaged after the second connector is disengaged, and therefore a time difference can be secured between the disengagement of the first connector and the disengagement of the second connector. Therefore, the second connector is disengaged to interrupt a control signal for a motor, thereby stopping the motor, and then the first connector of an inverter is disengaged with a time lag, that is, at the time when the rotation of the motor by inertia is stopped, and by doing so, the risk of an electric shock can be prevented.
A third aspect of the invention provides with a complex connector, comprising a first connector including a first male connector and a first female connector for being fitted to and disengaged from the first male connector; a second connector, including a second male connector and a second female connector for being fitted to and disengaged from the second male connector; and wherein the first male connector and the second male connector are formed integrally with each other; and wherein the second female connector is mounted on the first female connector so as to move in a fitting/disengaging direction; wherein a lock assistant is mounted on the first female connector so as to move in the fitting/disengaging direction; and wherein the first male connector includes a retaining portion retaining engagement with the first female connector, and the first female connector includes a cantilever member extending toward the first male connector, and an engagement portion retaining engagement with the retaining portion of the first male connector is formed at a portion of disposed near to a distal end of the cantilever member, and in a condition in which the first male connector and the first female connector are fitted together, the retaining portion of the first male connector is retainingly engaged with the engagement portion; and when an intermediate portion of the cantilever member of the first female connector is pressed inwardly from an outer side thereof, the engagement portion is withdrawn from the retaining portion of the first male connector, so that the first male connector and the first female connector can be disengaged from each other; and the second female connector includes a projecting portion, and the lock assistant includes an abutment portion for abutting against the projecting portion, and when the projecting portion of the second female connector abuts against the abutment portion, the second female connector can not move any further on the first female connector in the fitting direction; and the lock assistant includes an elongated cantilever member extending toward the first male connector, and a projection for retaining engagement with the engagement portion of the cantilever member of the first female connector and also for retaining engagement with a distal end of the cantilever member is formed at a distal end of the elongated cantilever member, and (a) in a condition in which the first male connector and the first female connector are disengaged from each other, the projection is retainingly engaged with the engagement portion, and in this condition the projecting portion of the second female connector abuts against the abutment portion of the lock assistant; and (b) the lock assistant includes a block member extending toward the first male connector, and when the projection is retainingly engaged with the distal end of the cantilever member in the fitted condition of the first male and female connectors, the block member covers an outer side of the intermediate portion of the cantilever member of the first female connector.
With this construction, the second connector can be fitted after the first connector is fitted, and also the first connector can be disengaged after the second connector is disengaged. Therefore, an erroneous order of fitting as well as an erroneous order of disengagement can be prevented, and an electric shock due to the inverter connected to the motor can be prevented.
A fourth aspect of the invention provides with the complex connector, wherein the lock assistant includes an annular body portion for surrounding an outer periphery of a housing of the first female connector, and the abutment portion formed at that portion of the annular body portion facing the second female connector; and the elongated cantilever member and the block member are formed at that portion of the annular body portion corresponding to the cantilever member of the first female connector, and are so arranged that the cantilever member is disposed between the elongated cantilever member and the block member such that the elongated cantilever member is disposed at an inner side of the cantilever member while the block member is disposed at an outer side of the cantilever member.
With this construction, the lock assistance which can be made by the use of a smaller amount of a material can effectively perform the function of preventing the movement of the second female connector prior to the fitting of the first connector (that is, the function of preventing a preferential fitting of the second connector), and also can effectively perform the function of preventing a preferential disengagement of the first connector prior to disengagement of the second connector.
A fifth aspect of the invention provides with the complex connector, wherein engagement members for engagement with each other are provided respectively at the second male connector and the second female connector, and in a condition in which the second male connector and the second female connector are fitted together, the engagement members are engaged with each other, and the fitted condition of the second male and female connectors can not be canceled unless the engagement of the engagement members with each other is canceled.
With this construction, an unintentional disengagement of the second male connector and the second female connector (which can be easily disengaged from each other upon application of a pulling force to signal wires) from each other can be easily and positively prevented.
A sixth aspect of the invention provides with the complex connector, wherein one of the engagement members has a tapering surface, and at the time when the second male connector and the second female connector are fitted together, the engagement members are automatically engaged with each other.
With this construction, the engagement members are automatically engaged with each other merely by fitting the second male connector and the second female connector together, and therefore an cumbersome operation for engaging the engagement members with each other in the fitting operation can be eliminated.
A seventh aspect of the invention provides with the complex connector the arrangement of the first connector and the second connector can be changed in a reverse manner, and also the arrangement of the male and female connectors of each of the first and second connectors can be changed in a reverse manner.
With this construction, the male connector (or the female connector) of the connector can be disposed at either side of the complex connector, and therefore the degree of freedom of design can be enhanced.
As described above, in the first aspect of the invention, the second connector can be fitted after the first connector is fitted, and therefore the erroneous order of the fitting can be prevented. In the second aspect of the invention, the first male connector and the first female connector can be disengaged from each other after the second male connector and the second female connector are disengaged from each other, and therefore the order of disengagement of the first connector and the second connector can be defined, and the erroneous order of the disengagement can be prevented. Therefore, an electric shock due to a battery or an inverter connected to the motor can be prevented.
In the third aspect of the invention, the second male connector and the second female connector can be fitted together after the first male connector and the first female connector are fitted together. Also, the first male connector and the first female connector can be disengaged from each other after the second male connector and the second female connector are disengaged from each other. Therefore, the order of fitting/disengagement of the first and second connectors can be defined, and the erroneous order of the fitting as well as the erroneous order of the disengagement can be prevented. Therefore, an electric shock due to the battery or the inverter connected to the motor can be prevented.
In the fourth aspect of the invention, the lock assistance which can be made by the use of a smaller amount of a material can effectively perform the function of preventing the movement of the second female connector prior to the fitting of the first connector (that is, the function of preventing the preferential fitting of the second connector), and also can effectively perform the function of preventing the preferential disengagement of the first connector prior to disengagement of the second connector.
In the fifth aspect of the invention, an unintentional disengagement of the second male connector and the second female connector (which can be easily disengaged from each other upon application of a pulling force to the signal wires) from each other can be easily and positively prevented.
In the sixth aspect of the invention, the engagement members are automatically engaged with each other merely by fitting the second male connector and the second female connector together, and therefore the cumbersome operation for engaging the engagement members with each other in the fitting operation can be eliminated.
In the seventh aspect of the invention, the male connector (or the female connector) of the connector can be disposed at either side of the complex connector, and therefore the degree of freedom of design can be enhanced.
Thus, in the present invention, the opening/closing of the interlock circuit K2 (the signal circuit) and the opening/closing of the main circuit K1 (the second circuit) are effected with a time difference, utilizing the locking/canceling operation of the lock assistant, and therefore the connectors connected between equipments can be positively connected and disconnected, and the risk of an electric shock can be eliminated.
With respect to the order of fitting of the connectors, first, the main circuit K1 is fitted (closed), and then the interlock circuit K2 (the signal circuit) is fitted (closed). With respect to the order of disengagement of the connectors, first, the interlock connector circuit K2 (the signal circuit) is disengaged (opened), and then the main circuit K1 (the second circuit) is disengaged (opened), and therefore the possibility of effecting the operation in a reverse order can be mechanically prevented.
Furthermore, any spring member is not used, and therefore the connector free from disadvantages (high cost, an additonal step of the production process and aged deterioration) can be obtained.
A preferred embodiment of the present invention will now be described with reference to the drawings.
(Five Elements Forming Complex Connector of the Present Invention)
In
The constructions of (1) the main male connector 12, (2) the main female connector 20, (3) the interlock male connector 13, (4) the interlock female connector 30 and (5) the lock assistant 40 will be described below in this order.
(Construction of Main Male Connector 12)
The main male connector 12 is used mainly as a connector for a power line, and is larger in size than the interlock male connector 13. Terminals 16 (
{Feature 1}
In the present invention, a lock claw 12L (
(Construction of Main Female Connector 20)
The main female connector 20 is also used as a connector for the power line, and is larger in size than the interlock female connector 30. Terminals 26 (
A pair of parallel long rails 29 (
{Feature 1}
In the present invention, a cantilever arm 22 (see (a) in
When the main female connector 20 is fitted to the main male connector 12, this retaining hole 22L is retainingly engaged with the lock claw 12L (
Next, a locking operation of the lock claw 12L and retaining hole 22L will be described.
(Locking Operation of Lock Claw 12L and Retaining Hole 22L)
The cantilever arm 22 (
On the other hand, the lock claw 12L (
In the fitting operation, the main female connector 20 is moved toward the main male connector 12, and when the lock claw 12L is brought into abutting engagement with the distal end 22S of the cantilever arm 22, the distal end 22S of the cantilever arm 22 abuts against the slanting surface of the lock claw 12L (see
(Cancellation of Locking of Lock Claw 12L and Retaining Hole 22L)
For canceling the locked condition (
The intermediate portion 22M of the cantilever arm 22 is covered by a block member 40B (
Further, a projection 40T (
(Construction of Interlock Male Connector 13)
Referring back to
The interlock male connector 13 is used mainly as a connector for a signal line, and is smaller in size than the main male connector 12. Terminals for signal wires are received in a common housing 17. A connection portion of this male connector 13 may have a known general-purpose construction.
{Feature 1}
In the present invention, a lock claw 13H (see also
(Construction of Interlock Female Connector 30)
The interlock female connector 30 (
In the present invention, two engagement portions 39 for engagement respectively with the two long rails 29 of an inverted L-shaped cross-section formed on the upper surface of the main female connector 20 are formed on a lower surface of the common housing 37. The two engagement portions 39 are engaged respectively with the two rails 29.
{Feature 1}
In the present invention, a cantilever arm 30L (
{Feature 2}
Further, a vertically-extending wall portion 31 (
In the present invention, the wall portion 31 serves as one of two clips of a clothespin-like member, and a laterally-extending portion 31V (
The wall portion 31, the laterally-extending portion 31V and the clip 32 are formed or molded integrally with each other, using a synthetic resin, and therefore the laterally-extending portion 31V and the clip 32 can be elastically deformed relative to the fixed wall portion 31, and can be slightly moved, and can be restored into their respective initial conditions.
Next, a locking operation of the retaining hole 32L (formed through the elastic clip 32) and lock claw 13H will be described.
(Locking Operation of Lock Claw 13H and Retaining Hole 32L)
Before the fitting operation, the interlock female connector 30 and the interlock male connector 13 are opposed to each other in spaced relation as shown in
In this condition, when the interlock female connector 30 is moved toward the interlock male connector 13, the distal end of the clip 32 is brought into abutting engagement with the slanting surface 13K of the lock claw 13H, and the distal end of the clip 32, while gradually moved away from the axes of the connectors 30 and 13 because of the elasticity of the clip 32, moves along this slanting surface. When the interlock female connector 30 further moves toward the interlock male connector 13, the distal end of the clip 32 slides over the lock claw 13H, and finally the lock claw 13H becomes fitted in the retaining hole 32L formed through the portion of the clip 32 disposed near to the distal end thereof, thus completing the locking operation (see
For canceling this locked condition, the following operation is required.
(Cancellation of Locking of Lock Claw 13H and Retaining Hole 32L)
For canceling the locked condition in which the lock claw 13H is fitted in the retaining hole 32L formed through the portion of the clip 32 disposed near to the distal end thereof, the finger is held against the handle portion 30H (
(Construction of Lock Assistant 40)
Referring back to
Although the above four elements are already known, the idea of this lock assistant 40 has been originated by the present invention. The lock assistant 40 is movably mounted on an outer peripheral portion of the common housing 37 of the main female connector 20. The lock assistant 40 is made or molded of a material which can be more easily elastically deformed than the material of which the above four elements are molded.
The lock assistant 40 includes an annular portion 41 for being mounted on the outer peripheral portion of the common housing 37, a lock member 40F formed at an upper portion of the annular portion 41, the block member 40B of a relative large width formed at a lower portion of the annular portion 41 and extending from the annular portion 41 in the fitting direction, and the elongated cantilever member 40K formed at the lower portion of the annular portion 41 and extending from the annular portion 41 in the fitting direction in overlying relation to a central portion of the block member 40B such that the cantilever member 40K is spaced a predetermined distance from the central portion of the block member 40B, the cantilever member 40 having the projection 40T formed at the lower surface of its distal end.
Next, the operations of (1) the lock member 40F, (2) the block member 40B and (3) the elongated cantilever member 40K will be described.
(Operation of Lock Member 40F)
The lock member 40F is disposed so as to face the L-shaped stopper 30S formed at the lower portion of the rear end of the common housing 37 (see also
{First Function}
The first function is to prevent a preferential fitting of the interlock connector (13 and 30) in the fitting operation of the complex connector.
The interlock female connector 30 is moved in the fitting direction so as to be fitted to the interlock male connector 13, and at this time even if trying to move the interlock female connector 30 in the fitting direction further beyond an axial position where the main male connector 12 and the main female connector 20 are fitted together, the movement of the L-shaped stopper 30S of the interlock female connector 30 is prevented by the lock portion 40F, and therefore the interlock female connector 30 can not move any further.
Therefore, this first function prevents the occurrence of a situation in which in a condition in which the main male connector 12 and the main female connector 20 are not yet fitted together, only the interlock female connector 30 is further moved toward the interlock male connector 13 to be fitted thereto prior to the fitting of the main male and female connectors 12 and 20.
{Second Function}
The second function is to prevent a preferential disengagement of the main connector (12 and 20) in the disengaging operation of the complex connector.
Even if trying to disengage the main female connector 20 from the main male connector 12 prior to disengagement of the interlock connector when both the main connector and the interlock connector are in their respective fitted conditions (
Therefore, this second function prevents the main female connector 20 from being disengaged from the main male connector 12 prior to disengagement of the interlock male connector 13 and the interlock female connector 30 from each other.
(Operation of Block Member 40B)
The lock assistant 40 is movable on the housing 37 of the main female connector 20, and therefore when the lock assistant 40 is moved, the block member 40B integral with this lock assistant 40 is also moved under the housing 37 of the main male connector 20.
a) and 5(b) are bottom views of the main female connector which are explanatory of the block member, and
When the block member 40 is located in a rearmost position in the disengaging direction, this condition is shown in
On the other hand, when the lock assistant 40 is moved in the fitting direction, the block member 40 integral with the lock assistant 40 is also moved, and this condition is shown in
(Function of Elongated Cantilever Member 40K)
a) and 6(b) are perspective views explanatory of retracting and advancing operations of the elongated cantilever member 40K, and
In
In
(Operation of Elongated Cantilever Member 40K)
The elongated cantilever member 40K moves together with the block member 40B, and therefore when the elongated cantilever member 40K is moved to the foremost position in the fitting direction, the projection 40T of the elongated cantilever member 40K slides over the distal end 22S of the cantilever arm 22 of the main female connector 20 to be retainingly engaged with the distal end 22S, thus assisting in the locking and canceling operations.
For disengaging the projection 40T of the elongated cantilever member 40K from the distal end 22S of the cantilever arm 22, the annular portion 41 of the lock assistant 40 is pulled hard, and as a result the distal end portion of the elongated cantilever member 40K is lifted, so that the slanting surface of the projection 40T is disengaged from the distal end 22S of the cantilever arm 22, and therefore the lock assistant 40 can be moved.
The constructions and operations of the five elements (the main male connector 12, the main female connector 20, the interlock male connector 13, the interlock female connector 30 and the lock assistant 40) forming the complex connector of the invention have been described above.
Next, in the complex connector having the above constructions and functions, (1) how to prevent the erroneous fitting (in which the interlock connector (13 and 30) is fitted in the fitting operation of the complex connector prior to the fitting of the main connector (12 and 20)) and (2) how to prevent the erroneous disengagement (in which the main connector (12 and 20) is disengaged in the disengaging operation of the complex connector prior to the disengagement of the interlock connector (13 and 30) from each other) will be described with reference to
(Fitting Operation of Complex Connector)
First, the fitting operation of the complex connector of the invention, as well as the reason why the erroneous fitting in which the interlock connector is disengaged in the fitting operation of the complex connector prior to the fitting of the main connector will be described with reference to
(First, the Main Connector is Fitted.)
(1) (a) in
In the drawings, the male connector 10 includes the main male connector 12 and the interlock male connector 13 which are formed integrally with each other, and the male terminals (not shown) of a K1 circuit are received in the housing of the main male terminal 12, while the male terminals (not shown) of a K2 circuit are received in the housing of the interlock male connector 13. The lock claw 13H is formed on the interlock male connector 13.
On the other hand, the interlock female connector 30 and the lock assistant 40 are mounted on the housing of the main female connector 20 (in which the female terminals of the K1 circuit are received) so as to move independently of each other. In the interlock female connector 30 having the female terminals (not shown) of the K2 circuit, the clothespin-like clip 32 (which is shown in
The lock member 40F is provided at the upper portion of the lock assistant 40, and the elongated cantilever member 40K and the block member 40B are provided at the lower portion of the lock assistant 40. The projection 40T formed at the distal end of the elongated cantilever member 40K is received in the retaining hole 22L of the main female connector 20, and therefore the lock assistant 40 can not move in the fitting direction (the right-hand direction in
(2) (b) in
In (b) in
(3) (c) in
(4) (d) in
(5) (e) in
Therefore, the lock member 40F of the lock assistant 40 is also moved in the fitting direction, so that a large gap is formed between the lock member 40F and the L-shaped stopper 30S. In the condition of (c) in
(6) (f) in
(7) (g) in
As described above, the complex connector of the invention has the function of preventing the erroneous fitting in which the interlock connector (13 and 30) is fitted prior to the fitting of the main connector (12 and 20).
(Disengaging Operation of Complex Connector)
Next, the disengaging operation of the complex connector will be described with reference to
Namely, the reason why the erroneous disengagement in which the main connector (12 and 20) is disengaged in the disengaging operation of the complex connector prior to the disengagement of the interlock connector (13 and 30) can be prevented will be described.
(First, the Interlock Connector is Disengaged)
(1) (a) in
Therefore, for disengaging the distal end 22S of the cantilever arm 22 of the main female connector 20 from the lock claw 12L, it is necessary to press the intermediate portion 22M (see also
Therefore, first, the retaining engagement of the engagement portion 32 of the interlock female connector 30 with the lock claw 13H of the interlock male connector 13 is canceled, and then the interlock female connector 30 is pulled from the interlock male connector 13, and as a result the interlock connector (the K2 circuit) in the complex connector is disengaged as shown in (b) in
Thus, in the present invention, it is impossible to first disengage the main connector (the K1 circuit) in the fitted condition of the interlock connector (the K2 circuit), and it is necessary to first disengage the interlock connector (the K2 circuit) (Means for preventing the erroneous disengagement).
Therefore, in the case where the main connector of the present invention is used in a main circuit (K1) to which a motor and an inverter are connected, and the interlock connector of the present invention is used in a control circuit (K2) for this motor, a signal of the motor control circuit is first interrupted, and therefore the motor is not driven thereafter, and the motor is stopped after it rotates for a short while by inertia. A procedure of a time lag operation is so determined that the main male connector 12 and the main female connector 20 in the main circuit (K1) are disengaged from each other at the time when the motor is stopped, and with this arrangement even when the operator inadvertently touches the connector terminal to which the inverter is connected, he will not get an electric shock (since the motor is already stopped, and the generation of electricity is not effected.)
(Then, the Main Connector is Disengaged).
(3) For disengaging the main female connector 20 and the male connector 10 (which are fitted together) from each other, first, the lock assistant 40 is pulled hard rearward as shown in (c) in
(4) Then, when the intermediate portion 22M is pressed inwardly, the retaining engagement of the cantilever arm 22 of the main female connector 20 with the lock claw 12L of the main male connector 12 is canceled ((e) in
(5) When the main female connector 20 is pulled rearward while maintaining this condition, the main female connector 20 is disengaged from the male connector 10, so that the K1 circuit is opened. And, when the finger is disengaged from the cantilever arm 22, the cantilever arm 22 is restored into its original condition because of its elasticity, thus completing the disengagement of the main connector ((f) in
Thus, the complex connector of the invention has the function of preventing the erroneous disengagement in which the main connector (12 and 20) is disengaged in the disengaging operation prior to the disengagement of the interlock connector (13 and 30).
The operation of the complex connector has been described above, using the schematic views for the better understanding of the invention, and the operations around the cantilever arm 22 which have not been described by the schematic views will be described supplementally with reference to
(Fitting Operation)
In
The downwardly-directed L-shaped stopper 30S is formed at the distal end of the cantilever arm 30L formed on and extending from the lower portion of the rear end (facing in the disengaging direction) of the interlock female connector 30. This L-shaped stopper 30S abuts against the lock member 40F formed at the upper portion of the lock assistant 40 facing in the fitting direction (direction X). In this condition, the projection 40T at the distal end of the elongated cantilever member 40K formed at the lower portion of the lock assistant 40 is retained in the retaining hole 22L formed through the portion of the cantilever arm 22 disposed near to the distal end thereof, and therefore the movement of the interlock female connector 30 in the fitting direction is prevented.
In this condition, even if trying to fit the interlock female connector 30 to the interlock male connector 13, the interlock female connector 30 can not be moved since the lock member 40F prevents the movement of the L-shaped stopper 30S of the interlock female connector 30. Therefore, this prevents the occurrence of the situation in which in the condition in which the main male connector 12 and the main female connector 20 are not yet fitted together, only the interlock female connector 30 is first fitted to the interlock male connector 13.
When the main male connector 12 and the main female connector 20 are fitted together as shown in
As described above, in the present invention, the erroneous fitting in which the interlock connector (13 and 30) is fitted in the fitting operation of the complex connector prior to the fitting of the main connector (12 and 20) can be prevented.
(Disengaging Operation)
In the fitted condition of
With respect to the first lock function, the interlock male connector 13 and the interlock female connector 30 are fitted together, and therefore the movement of the lock member 40F of the lock assistant 40 is prevented by the L-shaped stopper 30S formed at the lower portion of the rear end of the interlock female connector 30. With respect to the second lock function, the projection 40T (formed at the distal end of the elongated cantilever member 40K) which has slid over the distal end 22S of the cantilever arm 22 is retainingly engaged with this distal end 22S, and therefore the lock assistant 40 can not be moved rearward in the disengaging direction.
Since the lock assistant 40 can not be moved in the disengaging direction, the block member 40B formed at the lower potion of the lock assistant 40 continues to cover the intermediate portion 22M (
Therefore, for disengaging the main male connector 12 and the main female connector 20 from each other, the double lock function must be canceled.
For canceling the first lock function, the interlock female connector 30 is disengaged from the interlock male connector 13 as shown in
For canceling the second lock function, the lock assistant 40 is pulled hard rearward as shown in
The condition in which the block member 40B of the lock assistant 40 is moved rearward is shown in
Thus, in the present invention, the erroneous disengagement in which the main connector (12 and 20) is disengaged in the disengaging operation of the complex connector prior to the interlock connector (13 and 30) can be prevented.
As described above, a time difference (time lag) is provided between the fitting/disengagement of the main male and female connectors 10 and 20 and the fitting/disengagement of the interlock male and female connectors 13 and 30, and by doing so, a rotating machine such as a motor is stopped by breaking the interlock signal circuit K2, and then the main circuit K1 is broken with a predetermined time lag. Therefore, at the time when the main circuit K1 is broken, the rotating machine such as a motor has been completely stopped, and therefore the risk of an electric shock due to an inverter or other device connected to the connector of the K1 circuit can be eliminated.
Number | Date | Country | Kind |
---|---|---|---|
2008-301472 | Nov 2008 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
4867699 | Oda et al. | Sep 1989 | A |
5507666 | Yamanashi | Apr 1996 | A |
6261116 | Ceru | Jul 2001 | B1 |
7217150 | Lekic et al. | May 2007 | B2 |
7399195 | Kim et al. | Jul 2008 | B2 |
7438570 | Mori et al. | Oct 2008 | B2 |
7544074 | Buck et al. | Jun 2009 | B2 |
20060110957 | Lekic et al. | May 2006 | A1 |
Number | Date | Country |
---|---|---|
2006-156380 | Jun 2006 | JP |
Number | Date | Country | |
---|---|---|---|
20100130039 A1 | May 2010 | US |