Compliant clamping mechanism for accurate alignment of a group of miniature parts

Information

  • Patent Grant
  • 6658714
  • Patent Number
    6,658,714
  • Date Filed
    Wednesday, October 10, 2001
    23 years ago
  • Date Issued
    Tuesday, December 9, 2003
    21 years ago
Abstract
A clamping apparatus for holding elements includes a first spring member and a second spring member. The first spring member has a rigid portion that applies the majority of force to the elements. The second spring member is attached to the first spring member. The second spring member is more flexible than the first spring member. The second spring member has a structure that accommodates dimensional variations in elements held by the clamping member.
Description




FIELD OF THE INVENTION




The present invention relates to the field of mass storage devices. More particularly, this invention relates to a compliant clamping mechanism for accurate alignment of a group of miniature parts, such as processing of bars of a strip of heads for a disc drive.




BACKGROUND OF THE INVENTION




One key component of any computer system is a device to store data. Computer systems have many different places where data can be stored. One common place for storing massive amounts of data in a computer system is on a disc drive. The most basic parts of a disc drive are a disc for storing data. The disc includes a magnetic layer. A transducer is passed over the surface of the disc and is used to either magnetize the magnetic layer of the disc or to detect magnetized portions of the disc. The transducer is typically housed within a small ceramic block known as a slider. The transducer is attached to an actuator. The actuator moves the slider and the transducer within the slider to various locations over the disc where information representing data is written to or retrieved from the disc surface.




The process of forming individual sliders starts with forming multiple transducers on a surface of a ceramic wafer using semiconductor fabrication techniques. After forming the transducers on the wafer, the wafer is then sliced or cut to form an elongated bar having a row of transducers (a rowbar). The rowbars are elongated pieces of ceramic that are fragile. The rowbars undergo many manufacturing processes and must be held firmly. The holder for the rowbars must be able to accommodate slight variations in dimension and hold the rowbar firmly throughout these various processing steps. The processing steps include various steps for removing material including lapping to provide a first “rough approximation” removal of material and milling for removing material at a slower, more controlled rate than the lapping process. An air-bearing surface is also formed on the rowbars before being diced into individual sliders.




In the past, mechanical clamping fixtures for holding small, fragile parts have been designed to hold single parts. Some clamping fixtures hold multiple small parts but generally these clamps have several problems. One rather large problem associated with clamps for holding multiple parts is that not all the parts are adequately secured due to variations in individual part dimensions. A clamping mechanism for holding small parts has limited space. Due to the limited space, there is little room for fitting a complicated apparatus to securely hold multiple small parts. Furthermore, even if a complicated apparatus can securely hold multiple parts, the more complicated an apparatus is the more difficult the apparatus is to use. Complicated apparatus are also generally more time consuming and costly to produce.




As a result, there is a need for a simple clamp that produces an appropriate amount of force to hold multiple small parts. Clamping multiple parts simultaneously is particularly difficult due to variations in individual part dimensions. Thus, there is also a need for a compliant clamping structure that is capable of accommodating size differences in several small or miniature parts and that is self-adjusting so that these parts may be continued to be held as they undergo multiple processing steps. There is also a need for a spring structure that can hold small parts reliably without yielding or plastically deforming. The clamping mechanism must also be capable of enduring the environments associated with the processes that the small or miniature parts undergo during manufacture. Due to their small and varying size, very small or miniature parts are difficult to hold in place for further processing, particularly, when multiple miniature parts need to be held in a limited space. In summary, there is a need for a clamping mechanism that simultaneously secures multiple miniature parts in a limited space that has a reduced cost.




SUMMARY OF THE INVENTION




A clamping apparatus for holding elements includes a first spring member and a second spring member. The first spring member has a rigid portion that applies the majority of force to the elements. The second spring member is attached to the first spring member. The second spring member is more flexible than the first spring member. The second spring member has a structure that accommodates dimensional variations in elements held by the clamping member.




A clamping apparatus for holding elements includes a first spring member. The first spring member includes a rigid portion that applies the majority of force to the elements. The clamping apparatus includes a second spring member. The second spring member is attached to the first spring member. The second spring member is more flexible than the first spring member. The second spring member accommodates dimensional variations in the elements held by the clamping member. The second spring member includes a plurality of flexible structures for holding elements. The first spring element surrounds the second spring member. The first spring element has a notch therein. The first spring element has an opening for handling the spring. The first spring element has at least one slit therein. The dimension of the at least one slit determines the spring force produced by the first spring element. The first spring element may also have a plurality of slits therein. In this case, the plurality of slits determine the spring force produced by the first spring element.




The first spring element is rectangular. The second spring element is attached to one side of the rectangle of the first spring element. The second spring element includes a plurality of elongated openings for holding a plurality of elongated elements. The second spring element includes a plurality of elongated bars for contacting a plurality of elements. The second spring element may include a plurality of elongated bars for contacting a plurality of elements. At least one of the elongated bars includes a rounded feature or at least two rounded features for contacting an element.




A method for clamping elements includes the steps of holding at least one element with at least one flexible bar, and attaching the flexible bar to a rigid frame. The one flexible bar and a portion of the rigid frame hold the element. The rigid frame produces a majority of the force for holding the at least one element. The flexible bar is dimensioned to accommodate variations in dimensions associated with the one element. One or more slits may be placed in the rigid frame to adjust the amount of force applied to clamp the element. A second flexible bar may be added to hold a second element. The second flexible bar is spaced away from the first flexible bar so as to accommodate the dimension of a second element. The first flexible bar contacts a first element on one side and a second element on the other side.











These and various other features as well as advantages that characterize the present invention will be apparent upon reading of the following detailed description and review of the associated drawings.




BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is an exploded view of a disc drive with a multiple disc stack and a ramp assembly for loading and unloading transducers to and from the surfaces of the discs.





FIG. 2

is a perspective view of an embodiment of a compliant clamping assembly of the present invention.





FIG. 3

is a perspective view of the two-stage spring structure of the compliant clamping assembly of FIG.


2


.





FIG. 4

is a top view of the two-stage spring structure of the compliant clamping assembly of FIG.


2


.





FIG. 5

is a top view of the two-stage spring structure of the compliant clamping assembly holding a plurality of rowbars.





FIG. 6

is a top view of an embodiment of a two-state spring structure of the present invention wherein the flexible portion has one flexible arm that holds a single rowbar.





FIG. 7

is a top view of another embodiment of a two-state spring structure of the present invention wherein the flexible portion has one flexible arm that holds a single rowbar.





FIG. 8

is a top view of another embodiment of a two-state spring structure of the present invention wherein the flexible portion has a plurality of flexible arms that hold a plurality of rowbars.











DESCRIPTION OF THE PREFERRED EMBODIMENT




In the following detailed description of the preferred embodiments, reference is made to the accompanying drawings that form a part hereof, and in which are shown by way of illustration specific embodiments in which the invention may be practiced. It is to be understood that other embodiments may be utilized and structural changes may be made without departing from the scope of the present invention.




The invention described in this application is useful with all mechanical configurations of disc drives having either rotary or linear actuation. In addition, the invention is also useful in all types of disc drives including hard disc drives, zip drives, floppy disc drives and any other type of drives where unloading the transducer from a surface and parking the transducer may be desirable.





FIG. 1

is an exploded view of one type of a disc drive


100


having a rotary actuator. The disc drive


100


includes a housing or base


112


, and a cover


114


. The base


112


and cover


114


form a disc enclosure. Rotatably attached to the base


112


on an actuator shaft


118


is an actuator assembly


120


. The actuator assembly


120


includes a comb-like structure


122


having a plurality of arms


123


. Attached to the separate arms


123


on the comb


122


, are load beams or load springs


124


. Load beams or load springs are also referred to as suspensions. Attached at the end of each load spring


124


is a slider


126


that carries a magnetic transducer


150


. The slider


126


with the transducer


150


form what is many times called the head. It should be noted that many sliders have one transducer


150


and that is what is shown in the figures. It should also be noted that this invention is equally applicable to sliders having more than one transducer, such as what is referred to as an MR or magneto resistive head in which one transducer


150


is generally used for reading and another is generally used for writing. On the end of the actuator arm assembly


120


opposite the load springs


124


and the sliders


126


is a voice coil


128


.




Attached within the base


112


is a first magnet


130


and a second magnet


131


. As shown in

FIG. 1

, the second magnet


131


is associated with the cover


114


. The first and second magnets


130


,


131


and the voice coil


128


are the key components of a voice coil motor that applies a force to the actuator assembly


120


to rotate it about the actuator shaft


118


. Also mounted to the base


112


is a spindle motor. The spindle motor includes a rotating portion called the spindle hub


133


. In this particular disc drive, the spindle motor is within the hub. In

FIG. 1

, a number of discs


134


are attached to the spindle hub


133


. In other disc drives a single disc or a different number of discs may be attached to the hub. The invention described herein is equally applicable to disc drives that have a plurality of discs as well as disc drives that have a single disc. The invention described herein is also equally applicable to disc drives with spindle motors that are within the hub


133


or under the hub.




As shown in

FIG. 2

, an embodiment of the present invention includes a compliant clamping mechanism assembly


200


. The clamping assembly


200


has a base


210


and a two-stage spring


300


. The base


210


includes openings


220


,


222


,


224


,


226


. Each opening


220


,


222


,


224


,


226


includes a standoff


230


,


232


,


234


and


236


that holds one side of element


680


(see FIG.


6


). The standoff and element are collectively called the part. The standoffs are alignment features. One standoff


230


engages a notch


315


of the two-stage spring


300


in order to provide the counterforce to the spring as it is pulled out. The other standoffs


232


-


236


are attached to the base, just like the first standoff


230


, and provide a surface to engage an element


680


, such as a rowbar. The base


210


also includes an oblong or circular protrusion


240


that is a peg over which the corresponding opening


340


in the two-stage spring


300


can be placed when stretched. The two-stage spring


300


includes a first stage


310


and a second stage


320


. Throughout the specification the term “first stage” is interchangeable with the terms “first-stage spring”, “first-stage spring element” and “rigid portion.” Also, the term “second stage” is interchangeable with the terms “second-stage spring”, “second-stage spring element” and “flexible portion.”The first stage


310


of the two-stage spring


300


includes a first leg


311


, a second leg


312


, a third leg


313


, and a fourth leg


314


. The first stage


310


is a rectangular frame that is attached along leg


312


to the base


210


. The base


210


includes a protrusion attached to the base


210


.





FIG. 3

is a perspective view of the two-stage spring structure


300


of the compliant clamping assembly


200


of FIG.


2


.

FIG. 4

is a top view of the two-stage spring structure of the compliant clamping assembly of FIG.


2


. As shown in

FIGS. 3 and 4

, leg


312


of the first stage includes a notch


315


. The notch accommodates irregularities in the dimensions of the elements to be held by the two-stage spring structure


300


. In addition, before loading the bars the notch


315


is aligned with the base


210


. There is an interface between the standoff surface


236


and the arm


312


that provides an interface between the first stage


310


of the two-stage spring


300


and the base


210


(see FIG.


2


). The fourth leg


314


of the first stage


310


includes the handling opening


340


. Also included in the fourth leg


314


are a number of slits


331


,


332


,


333


,


334


. The slits are elongated and are dimensioned to produce an exact force on the second-stage spring


320


. The first stage


310


is connected to the second stage


320


by a bar


350


between the fourth leg


314


of the first stage


310


and the second-stage spring element


320


. The second-stage spring element


320


is also substantially rectangular in shape and fits within the inner boundaries of the first spring element


310


. In other words, the second-stage spring element


320


fits inside the legs


311


,


312


,


313


,


314


of the first stage


310


of the two-stage spring element


300


.




Still referring to

FIGS. 3 and 4

, the second stage


320


is also rectangular in shape. The outer dimensions of the rectangle of the second-stage spring


320


produce a narrow gap between the first-stage spring


310


and the second-stage spring


320


on the three of the four sides of the second-stage spring


320


. The rectangular shape of the second-stage spring


320


falls significantly short of the second arm


312


of the first-stage spring


310


. The spacing between the second arm


312


of the first-stage spring


310


and the edge of the second-stage spring element


320


provides for a gap capable of holding an element between the arm


312


of the first stage and the second-stage spring element


320


. The second-stage spring element includes four flexible beams


361


,


362


,


363


,


364


. The flexible beam


361


is along the edge of the second-stage spring


320


that is closest to the second arm


312


of the first-stage spring


310


. Each of the flexible beams


361


,


362


,


363


,


364


are designed so that they are flexible enough to avoid plastic deformation yet rigid enough to deliver sufficient clamping force to each of the elements that are clamped by the two-stage spring assembly


300


. The flexible beams


361


,


362


,


363


,


364


are also flexible enough to accommodate variations in the dimensions of the elements to be held by the two-stage spring assembly


300


. Each flexible beam, such as


361


, includes a first rounded shoulder


366


and a second rounded shoulder


368


. The rounded shoulders


366


,


368


contact the element to be clamped along its links. The rounded feature provides for accommodating slight differences in dimension since the rounded feature can essentially contact the element to be held along a line or point. The rounded element also floats or moves slightly with respect to the element to be held. The spacing between flexible beams


361


and


362


, and the spacing between flexible beams


362


and


363


, and the spacing between flexible beams


363


and


364


are all approximately equal or substantially equal. Spacing between the flexible arms


361


,


362


,


363


, and


364


is very close to one of the dimensions of an element to be held between these flexible beams


361


,


362


,


363


,


364


. In addition, the spacing between flexible beam


361


and the second arm


312


of the first-stage spring


310


is also close to a dimension of the element or elements to be held by the two-stage spring structure


300


. In addition, the second-stage spring


320


includes a slit


370


. The slit


370


provides for flexible arm


364


.





FIG. 5

is a top view of the two-stage spring structure


300


of the compliant clamping assembly


200


holding a plurality of row bars


510


,


511


,


512


, and


513


. In operation, the first-stage spring


310


provides the total force to be applied to individual elements held by the flexible beams


361


,


362


,


363


,


364


. In other words, the first-stage spring


310


is attached to the base. The base


210


provides a reaction force or reactive force. The first stage spring


310


is elongated slightly via the handling hole


340


and elements are placed between arm


312


of the first-stage


310


spring and flexible arm


361


of the second-stage spring


320


as well as in the openings between the flexible beams


361


,


362


,


363


,


364


. By releasing or moving the first-stage spring


310


to a contracted position, each of the flexible beams


361


,


362


,


363


,


364


engages one side of the element and the second arm


312


of the first-stage spring


310


as well as a flat side of each of the flexible beams


361


,


362


,


363


engage the other side of each of the elements. The first stage


310


of the two-stage spring


300


provide the majority of the spring force for holding the various element while the flexible beams


361


,


362


,


363


,


364


are stiff enough to deliver the force to the elements held by the two-stage spring and yet flexible enough to accommodate dimensional variation in each of the elements.




The elements


510


,


511


,


512


,


513


held by the two-stage spring need not necessarily be rowbars. The two-stage spring and the openings between the flexible beams


361


,


362


,


363


,


364


and the opening between the first stage and flexible beam


361


can be dimensioned to hold any type of element. It should be noted that in order to work, the elements need to be inserted within the second stage so that the total force produced by the first stage is placed on all four elements


510


,


511


,


512


,


513


. It is also worthy of note that the elements


510


,


511


,


512


,


513


held in the two-stage spring structure


300


are very fragile pieces of ceramic in this particular application. Thus, the two-stage spring structure


300


is capable of holding a fragile element


510


,


511


,


512


,


513


with an adequate amount of force so that various operations may be conducted upon the elements


510


,


511


,


512


,


513


.





FIG. 6

is a top view of an embodiment of a two-stage spring structure


600


. The two-stage spring structure includes a first stage


610


and a second stage


620


. The first stage


610


includes a first arm


611


, a second arm


612


, a third arm


613


, and a fourth arm


614


. The second arm


612


includes a notch


615


. The first stage


610


is substantially rectangular in shape and has a rectangular opening


630


therein. The rectangular opening is between the arms or legs


611


,


612


,


613


,


614


of the first stage


610


of the two-stage spring structure


600


. The second-stage spring structure includes a single flexible beam


661


. The second-stage spring structure is essentially a thin metal piece that includes a slit


670


near the flexible beam


661


. The second-stage spring


620


is attached to the first-stage spring structure


610


via arm


650


.




The flexible beam


661


includes rounded shoulder portions


666


and


668


. In operation, the spring is elongated after the spring is attached to the base by moving the spring using the handling opening


640


. And element


680


is placed into the opening between the flexible arm


661


and the second leg


612


of the first stage


610


. Moving the pin in the handling opening or releasing the pin produces a spring force by the first-stage spring element


610


. The second leg


612


of the first-stage spring structure holds the element


680


on one edge while the flexible arm


661


and, more specifically, the rounded shoulders


666


and


668


contact the element


680


on the other side. The flexible arm


661


and the rounded shoulders on


666


,


668


on the flexible beam


661


accommodate slight dimensional variations between different elements


680


when they are held by the two-stage spring structure


600


. Now that





FIG. 7

is a top view of an embodiment of a two-stage spring structure


700


. The two-stage spring structure includes a first stage


710


and a second stage


720


. The first stage


710


includes a first arm


711


, a second arm


712


, a third arm


713


, and a fourth arm


714


. The second arm


712


includes a notch


715


. The first stage


710


is substantially rectangular in shape and has a rectangular opening


730


therein. The rectangular opening is between the arms or legs


711


,


712


,


713


,


714


of the first stage


710


of the two-stage spring structure


700


. The second-stage spring structure includes a single flexible beam


761


. The second-stage spring structure is essentially a thin metal piece that includes a slit


770


near the flexible beam


761


. The second-stage spring


720


is attached to the first-stage spring structure


710


via arm


750


. The flexible beam


761


includes rounded shoulder portions


766


and


768


. The two-stage spring structure shown in

FIG. 7

differs from the two-stage spring element shown in

FIG. 6

in that the second-stage spring structure


720


has a smaller dimension than the second-stage spring structure


620


.




Again referring to

FIG. 7

, in operation, the spring is elongated after the spring is attached to the base by moving the spring using the handling opening


740


. And element


780


is placed into the opening between the flexible arm


761


and the second leg


712


of the first stage


710


. Moving the pin in the handling opening or releasing the pin produces a spring force by the first-stage spring element


710


. The second leg


712


of the first-stage spring structure holds the an element (not shown) on one edge while the flexible arm


761


and, more specifically, the rounded shoulders


766


,


768


, contact the element


780


on the other side. The flexible arm


761


and the rounded shoulders on


766


,


768


on the flexible beam


761


accommodate slight dimensional variations between the different elements (not shown) when they are held by the two-stage spring structure


700


.





FIG. 8

is a top view of an embodiment of a two-stage spring structure


800


. The two-stage spring structure includes a first stage


810


and a second stage


820


. The first stage


810


includes a first arm


811


, a second arm


812


, a third arm


813


, and a fourth arm


814


. The second arm


812


includes a notch


815


. The first stage


810


is substantially rectangular in shape and has a rectangular opening


830


therein. The rectangular opening is between the arms or legs


811


,


812


,


813


,


814


of the first stage


810


of the two-stage spring structure


800


. The second-stage spring structure includes a first flexible beam


861


and a second flexible beam


862


. The second-stage spring structure


820


is essentially a thin metal piece that includes a slit


870


near the flexible beam


862


. The second-stage spring


820


is attached to the first-stage spring structure


810


via arm


850


. Flexible beams


861


,


862


includes rounded shoulder portions


866


and


868


. The rounded shoulders on beam


862


have not been numbered for the sake of clarity. In operation, the spring is elongated after the spring is attached to the base by moving the spring using the handling opening


840


. An element (not shown) is placed into the opening between the flexible beam


861


and the second leg


812


of the first stage


810


. Another element (not shown) is placed between the flexible beam


861


and the flexible beam


862


. Moving the pin in the handling opening releases the pin to produce a spring force by the first-stage spring element


810


. The second leg


812


of the first-stage spring structure holds one element on one edge while the flexible arm


861


and, more specifically, the rounded shoulders


866


,


868


, contact the element on the other side. The flexible arm


861


and the rounded shoulders on


866


,


868


on the flexible beam


861


accommodate slight dimensional variations between different elements


880


when they are held by the two-stage spring structure


800


. The spring force produced by the first stage portion


810


also holds another element between the flexible beam


861


and the flexible beam


862


. The two-stage spring structure shown in

FIG. 8

differs from other spring structures because it holds a different number of elements. It should be noted that the number of elements held is not determinative of the invention. A two-stage spring capable of holding any number of elements is within the scope of this invention.




Conclusion




A clamping apparatus for holding elements includes a first spring member. The first spring member includes a rigid portion that applies the majority of force to the elements. The clamping apparatus includes a second spring member. The second spring member is attached to the first spring member. The second spring member is more flexible than the first spring member. The second spring member accommodates dimensional variations in the elements held by the clamping member. The second spring member includes a plurality of flexible structures for holding elements. The first spring element surrounds the second spring member. The first spring element has a notch therein. The first spring element has an opening for handling the spring. The first spring element has at least one slit therein. The dimension of the at least one slit determines the spring force produced by the first spring element. The first spring element may also have a plurality of slits therein. In this case, the plurality of slits determine the spring force produced by the first spring element. The first spring element is rectangular. The second spring element is attached to one side of the rectangle of the first spring element. The second spring element includes a plurality of elongated openings for holding a plurality of elongated elements. The second spring element includes a plurality of elongated bars for contacting a plurality of elements. The second spring element may include a plurality of elongated bars for contacting a plurality of elements. At least one of the elongated bars includes a rounded feature or at least two rounded features for contacting an element.




A method for clamping elements includes the steps of holding at least one element with at least one flexible bar, and attaching the flexible bar to a rigid frame. The one flexible bar and a portion of the rigid frame hold the element. The rigid frame produces a majority of the force for holding the at least one element. The flexible bar is dimensioned to accommodate variations in dimensions associated with the one element. One or more slits may be placed in the rigid frame to adjust the amount of force applied to clamp the element. A second flexible bar may be added to hold a second element. The second flexible bar is spaced away from the first flexible bar so as to accommodate the dimension of a second element. The first flexible bar contacts a first element on one side and a second element on the other side.




A clamping apparatus includes a flexible portion for holding an element and accommodating differences in dimension of the element, and a rigid device attached to the flexible portion. The rigid device produces a force to hold the element. The flexible element is an elongated bar spaced from the rigid device. The rigid device is a rectangular frame having a first opening therein. The first opening is dimensioned to surround the flexible member. The rigid device also includes a connecting portion for connecting the flexible member to the rigid frame, and a second opening formed by spacing the flexible member from the rigid frame. The flexible member includes a third opening on the other side of the flexible member. The rigid device includes at least one slit therein, the dimensions of the slit being varied to vary the amount of force applied by the rigid means. In the alternative, the rigid member may have multiple slits therein.




It is to be understood that the above description is intended to be illustrative, and not restrictive. Many other embodiments will be apparent to those of skill in the art upon reviewing the above description. The scope of the invention should, therefore, be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled.



Claims
  • 1. A clamping apparatus for holding elements comprising:a first stage spring, the first stage spring including a rigid portion that applies the majority of force to a second stage spring within the first stage spring; the second stage spring attached to the first stage spring and being more flexible than the first stage spring , the second stage spring having a plurality of flexible structures to physically hold the plurality of parts.
  • 2. The clamping apparatus of claim 1 wherein the first stage spring surrounds the second spring member.
  • 3. The clamping apparatus of claim 1 wherein the first stage spring has a notch therein.
  • 4. The clamping apparatus of claim 1 wherein the first stare spring has portions defining an opening and the second state spring is positioned in the opening of the first stage spring.
  • 5. The clamping apparatus of claim 1 wherein the first stage spring has at least one slit therein, the dimension of the at least one slit determining the spring force produced by the first state spring.
  • 6. The clamping apparatus of claim 1 wherein the first stage spring has a plurality of slits therein, the plurality of slits determining the spring force produced by the first stage spring.
  • 7. The clamping apparatus of claim 1 wherein the first stare spring is rectangular, the second stare spring attached to one side of the rectangle of the first stage spring.
  • 8. The clamping apparatus of claim 1 wherein the plurality of flexible structures are comprised of a material that is flexible enough to not plastically deformable, yet rigid enough to deliver enough clamping force to the plurality of parts.
  • 9. The clamping apparatus of claim 8 wherein the plurality of parts are a plurality of rowbars.
  • 10. The clamping apparatus of claim 8 wherein the plurality of flexible structures includes at least one elongated bar, the at least one elongated bar including at least one rounded feature for contacting part.
  • 11. The clamping apparatus of claim 8 wherein the plurality of flexible structures includes a plurality of elongated bars for contacting the plurality of parts, at least one of the plurality of elongated bars contacting a first part on one side and contacting a second part on the other side, wherein one sides of the the at least one of the plurality of elongated bars including at least two rounded features for contacting one of the first element or the second element.
  • 12. A clamping apparatus comprising:a flexible portion for holding a part and accommodating differences in dimension of the part; and a rigid portion, wherein the rigid portion has a substantially rectangular frame and a first opening therein, the first opening dimensioned to surround the flexible portion, a connecting portion for connecting the flexible member to the rigid portion, and a second opening formed by spacing the flexible member from the rigid frame.
  • 13. The clamping apparatus of claim 12 wherein the flexible portion includes an elongated bar spaced from the rigid portion.
  • 14. The clamping member of claim 13 wherein the flexible portion includes a third opening on the other side of the flexible portion.
  • 15. The clamping apparatus of claim 12 wherein the rigid portion includes at least one slit therein, the dimensions of the slit being varied to vary the amount of force applied by the rigid portion.
  • 16. The clamping apparatus of claim 12 wherein the rigid portion includes a, plurality of slits therein, the dimensions of the plurality of slits being varied to vary the amount of force applied by the rigid portion.
  • 17. A clamping apparatus for holding an element comprising:a first stage spring having at least one portion defining an opening; a second stage spring connected to the first stage spring, wherein the second stage spring comprises a plurality of interconnected flexible beams structured to hold a plurality of parts.
  • 18. The clamping apparatus of claim 17, wherein the plurality of interconnected flexible beams each have at least one rounded element.
  • 19. The clamping apparatus of claim 17, wherein the second stage spring is positioned within the opening of the first stage spring.
  • 20. The clamping apparatus of claim 17, wherein the plurality of parts each having varying dimensions.
  • 21. The clamping apparatus of claim 17, wherein the second stage spring is comprised of a material that is flexible enough to not plastically deformable, yet rigid enough to deliver enough clamping force to the plurality of parts.
  • 22. The clamping apparatus of claim 17, wherein the first stage spring is substantially rectangular in shape.
  • 23. The clamping apparatus of claim 17, wherein the plurality of interconnected flexible beams comprises a plurality of substantially rectangular shaped structures, wherein at least one of the plurality of substantially rectangular shaped structures has at least one portion defining an opening.
  • 24. The clamping apparatus of claim 17 wherein the first stage spring includes a plurality of slits therein, the dimensions of the plurality of slits being varied to vary the amount of force applied by the first stage spring.
RELATED APPLICATION

This application claims the benefit of U.S. Provisional Application Ser. No. 60/238,921, filed Oct. 10, 2000 under 35 U.S.C. 119(e).

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Provisional Applications (1)
Number Date Country
60/238921 Oct 2000 US